What is Craftsman's spirit?
Everyone knows that BOGVIK's main business is crusher wear parts, because we don't want to do all business only what we are specialized in.
But sometimes some customers also need some spare parts with the same quality as OEM, so we can help them to purchase all high quality spare parts when they buy wearing parts from us.
Here are some of our recent customers' spare parts for your reference.
For any related needs, please contact me for a quote
sales@bogvik.com











































1. Cone Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Bottomshell Arrangement (452.5824) . . . . . . . . . . . . . . . . . . . . . . . . . 11
2a. Liner in Bottomshell (452.5988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Wear Plates in Bottom Shell (452.5991) . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Rubber Compression Mountings (442.9650) . . . . . . . . . . . . . . . . . . . . 17
5. Eccentric Assembly (452.2045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5a. Eccentric Bushing (452.3609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5b. Gear and Pinion Set (452.2051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. Dust Collar Arrangement (452.6434) . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. Hydroset Cylinder Arrangement (452.5938) . . . . . . . . . . . . . . . . . . . . 23
7a. Chevron Packing Assembly (442.9257) . . . . . . . . . . . . . . . . . . . . . . . 24
8. Pinion Shaft Housing Arrangement (452.2007) . . . . . . . . . . . . . . . . . . 25
9. Mainshaft Arrangement (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9a. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9b. Liners (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10. Topshell Tertiary Arrangement (452.5944) . . . . . . . . . . . . . . . . . . . . . 31
10a. Rim Liner Teritiary Assembly (452.6068) . . . . . . . . . . . . . . . . . . . . . 34
4 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01
10b. Arm Shield Assembly (452.6071) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10c Concave Teritiary Alternatives (452.5985) . . . . . . . . . . . . . . . . . . . . 36
10d. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11. Feed Hopper Assembly (452.6066) . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11a. Feed Hopper Lower (452.5921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11b. Rubber Sheet (452.6028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11c. Feed Hopper Upper (452.6128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11d. Rubber Sheet (452.3688) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11e. Cover and Splitter (452.5514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11f. Cover (452.3984) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
11g. Splitter (452.2939) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12. Direct Drive on Sub-frame (452.6184) . . . . . . . . . . . . . . . . . . . . . . . . 43
12a. Drive Shaft with Safety Coupling (930.0273) . . . . . . . . . . . . . . . . . . 44
12b. Sensor (458.0451) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13. Overpressure Connection Assembly (452.6164) . . . . . . . . . . . . . . . 47
14. Overpressure Unit (452.6271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
14a. Overpressure Blower (452.3808) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SPC Sandvik CH895:01
© 2011 Sandvik SRP AB R 223.1381.en-03 5
14b. Motor alternatives (452.4436) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
14c. Air cleaner (452.3811) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
15. Tool List (452.6223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
16. Sign Assembly (452.6222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
17. Hoses and Protections (452.5998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
17a. Hydroset System Assembly (452.5999) . . . . . . . . . . . . . . . . . . . . . . 58
17b. Bracket for hydroset security valve Alt. (452.7646) . . . . . . . . . . . . 60
17c. Hydroset security valve Alt. (452.7650) . . . . . . . . . . . . . . . . . . . . . . 61
17d. Hydroset safety valve assembly (452.1488-902) . . . . . . . . . . . . . . . 62
17e. Electric dump valve assembly (452.7171-903) . . . . . . . . . . . . . . . . 63
17f. Electric dump valve without pressure relief valve assembly
(452.7730-901) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
17g. Logic component (902.1152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
17h. Spacer (902.1153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
17i. Cover (902.1154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
17j. Directional valve (902.1155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
17k. Electrical cabinet, Siemens (290.0104) . . . . . . . . . . . . . . . . . . . . . . 70
17l. Electrical cabinet, Beckhoff (290.0105) . . . . . . . . . . . . . . . . . . . . . . . 73
6 R 223.1381.en-03 AB
SPC Sandvik CH895:01
17m. Protection Assembly (452.6086) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
17n. Lubrication System (452.6089) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
18. Service/Repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
SPC Sandvik CH895:01
© 2011 Sandvik SRP AB R 223.1381.en-03 7
General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher or tank. State quantity, article number and denomination for
each ordered part. The quantities listed in this catalog show how many pieces
of each part that are usually exchanged in a certain position.
Crusher’s identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik
concerning spare parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
The “Type” number is a designation system that describes the product.
(Continued)
:01
10 11 12 13 14 15
CH895 EFF /A/ 50 44/48/36/ 40
Identification plate
1 Type
2 Serial number
3 Local mfg number
4 Order number
5 Mass (Kg)
6 Max operating speed
(Not valid for this crusher)
7 Manufacturer
8 Year of manufacture
9 CE Mark
Type:
10 Type and size of crusher
11 Crushing chamber (concave ring)
12 Mantle
13 Gear set: 50/60 Hz
14 Eccentric throw (mm)
15 Mark number
1 2 3 4 5 6 7
8
8 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01
(Continued)
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this wear parts catalog or problems connected to
the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com
SPC Sandvik CH895:01 452.5936
© 2011 Sandvik SRP AB R 223.1381.en-03 9
1. Cone Crusher
(Continued)
9
3
5
7
6
8
11
10
2
13
17
4, 12, 14, 15, 16, 18
10 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5936
(Continued)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1
2 1 1000 452.5824-901 Bottomshell Ar
3 452.5991-901 Wear plates in bottomshell
4 452.9650- Rubber compression mountings
5 1 1800 452.2045-901 Eccentric Ar
6 1 1400 452.6133-901 Dust collar Ar
7 1 2000 452.5938-901 Hydroset cylinder Ar
8 1 3000 452.2007-901 Pinionshaft housing
9 1 4000 452.6419-901 Mainshaft Ar
10 1 5000 452.5944-901 Topshell Ar
11 1 7000 452.6066-901 Feed hopper Ar
12 452.6738- Direct drive on subframe
13 452.6164- Overpressure connection assembly
14 452.6271- Overpressure unit
15 452.6223 Tool list
16 452.6745-901 Sign assembly
17 1 9000 452.5998-901 Hoses and protection
18 1 Service/Repair kit
SPC Sandvik CH895:01 452.5824
© 2011 Sandvik SRP AB R 223.1381.en-03 11
2. Bottomshell Arrangement (452.5824)
(Continued)
2 4, 5
1
11, 19
3
13
12
7
15
8, 9 10
B
18
C
A
16, 17
14
C B
A
6
12 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5824
(Continued)
Pos No. Qty. Cat. No. Part No. Alternative Description Remarks
452.5824-901 Bottomshell arrangement Consists of:
1 1 1005-0 452.5972-901 Bottomshell assembly
2 1 1005-1 452.3721-901 Foot assembly
4 16 1005-5 847.0125-00 Washer BRFB 31x58 HB 200
5 16 1005-4 840.0693-00 Screw M6S M30x110 8.8 ISO4014
12 1 1010-0 Liner bottomshell assembly See section 2a. Liner in Bot-
tomshell (452.5988)
13 1 1320-0 Wear plate assembly See section 3. Wear Plates in
Bottom Shell (452.5991)
14 1 Overpressure connection assembly See section 13. Overpressure
Connection Assembly
(452.6164)
15 1 1006-0 891.2447-901 Inspection door PU
16 4 1006-2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
17 4 1006-3 845.0030-00 Lock nut M12 8 FZB ISO 7040
18 2 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374
Not included in 452.5824-901
3 1 1200-0 442.9248-01 Bottomshell bushing
6 1 1015-0 442.9396-00 Bend assembly
7 2 1015-1 900.2199-00 Flange halfe SAE 3000 PSI 4”
8 4 1015-3 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
9 4 1015-2 840.0070-00 Screw M6S 16x60 8.8 FZB ISO 4017
10 1 1015-4 873.0129-00 O-ring 109,5x3 SMS 1586
11 8 1885-0 853.0646-00 Pin Prym N 16x45
19 1 1880-0 442.9249-02 Eccentric wearing plate
SPC Sandvik CH895:01 452.5824
© 2011 Sandvik SRP AB R 223.1381.en-03 13
2a. Liner in Bottomshell (452.5988)
Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks
452.5988-901 Bottom shell liner kit Consists of:
1 1 452.5923-901 Liner pinionshaft arm assembly
2 3 452.5925-001 Liner narrow arm
2
1
14 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5824
This page is intentionally left blank
SPC Sandvik CH895:01 452.5991
© 2011 Sandvik SRP AB R 223.1381.en-03 15
3. Wear Plates in Bottom Shell (452.5991)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 452.5991-901 Wear plate kit Concists of:
1 2 1320-5 452.5992-001 Wear plate
2 2 1320-6 452.5994-001 Wear plate
3 8 1320-2 452.5993-001 Wear plate
4 8 452.6017-001 Wear plate
5 2 1320-3 452.6016-001 Wear plate
6 16 1320-4 452.6081-001 Bar
6
5
3
2
4
5
1
16 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5991
This page is intentionally left blank
SPC Sandvik CH895:01 442.9650
© 2011 Sandvik SRP AB R 223.1381.en-03 17
4. Rubber Compression Mountings (442.9650)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
442.9650-91 Rubber compression mountings for crusher on subframe
1 4 864.0079-00 Damper SAW 300B
2 32 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
3 32 847.0132-00 Washer round 21x36 ZP
4 4 442.5904-01 Fixing plate S235JR
5 2 864.0124-00 Damper SAW 200 A
6 16 840.0064-00 Screw M6S M16x30 FZB ISO 4017
7 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
8 4 442.9651-01 Mounting plate
8
4
1 2, 3
5
6, 7
18 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 442.9650
This page is intentionally left blank
SPC Sandvik CH895:01 452.2045
© 2011 Sandvik SRP AB R 223.1381.en-03 19
5. Eccentric Assembly (452.2045)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 1805-0 442.9245-01 Eccentric Pt.
2 1 1810-0 Eccentric bushing alt. See section 5a. Eccentric
Bushing (452.3609)
3 1 1815-0 442.9246-01 Hub
4 1 1816-0 442.9274-00 Ring
5 9 1817-0 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
6 9 1817-2 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
7 1 1820-0 442.9469-01 Key R 28x16x320
8 9 1825-0 841.0036-00 Screw MC6S 16x60 12.9 ZP
9 11 1825-1 841.0032-00 Screw MC6S 16x60 ZP
10 20 1825-2 847.0181-00 Washer DIN 137 B 17x30
11 1 1850-0 Gear and pinion set alt. See section 5b. Gear and Pin-
ion Set (452.2051)
12 1 1855-0 442.9275-01 Key T50x28x90
12
7
2
1
8, 10
3 5, 6
11
9, 10
4
20 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.2045
5a. Eccentric Bushing (452.3609)
5b. Gear and Pinion Set (452.2051)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 442.9357-01 Eccentric bushing 24+28+32+36
442.9358-01 Eccentric bushing 36+40+44+48
442.9359-01 Eccentric bushing 48+52+56+60
442.9360-01 Eccentric bushing 60+64+68+70
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 442.9639-00 Gear and pinion set 50Hz
442.9311-00 Gear and pinion set 60Hz
SPC Sandvik CH895:01 452.6434
© 2011 Sandvik SRP AB R 223.1381.en-03 21
6. Dust Collar Arrangement (452.6434)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 1400-0 452.6435-001 Dust Collar
2 1 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374
3 1 1401-0 442.9309-01 Ring
4 1 1450-0 442.9310-01 Seal ring Pt.
5 1 1411-0 442.9362-01 Shim t=0.1
6 1 1411-0 442.9362-02 Shim t=0.5
7 1 1411-0 442.9362-03 Shim t=0.7
8 1 1411-0 442.9362-04 Shim t=1.0
9 1 1410-0 442.9308-02 Locating bar
10 3 1412-0 841.0256-00 Screw MC6S 10x50 8.8 FZB
11 24 1405-2 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
12 20 1405-0 840.0943-00 Screw M6S 16x70 8.8 FZB
13 4 1400-1 840.0064-00 Screw M6S M16x30 fzb ISO 4017
14 1 1430-0 873.1545-00 O-ring 1390x6.99 NBR70
15 3 1430-2 873.1548-00 O-ring 40.64x5.33 NBR70
fifl
fi
fifi fi
fifi fi
fi
fl
fi
11, 13
1
9
15
14
4
10
2
3
5, 6, 7, 8
11, 12
22 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6434
This page is intentionally left blank
SPC Sandvik CH895:01 452.5938
© 2011 Sandvik SRP AB R 223.1381.en-03 23
7. Hydroset Cylinder Arrangement (452.5938)
(Continued)
21
19
22
24
23
6, 7
2
20
1
5
9
8
11
18 15, 16 13, 14
12 17
3, 4
19
3, 4
10
25
24
8 9 6, 7
22
23
24 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5938
(Continued)
7a. Chevron Packing Assembly (442.9257)
Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 2005-0 452.5973-001 Hydroset cylinder
2 1 2505-0 452.5942-001 Hydroset cylinder cover
3 60 2020-2 847.0310-00 Washer BRB 31x56 ZP
4 60 2020-0 840.1176-00 Screw M6S M30x200 10.9
5 1 2050-0 442.9256-01 Hydroset cylinder bushing Pt.
6 1 2055-0 840.0032-00 Screw M6S M10x16 8.8 ZP
7 1 2055-2 847.0144-00 Washer BRB 10,5x22x2 ZP
8 1 2540-1 873.1233-00 O-ring 706,5x5,7
9 1 2540-0 873.1210-00 O-ring 759,0x5,7
10 1 2140-0 873.1211-00 O-ring 810,0x8,4
11 3 2505-1 919.0190-00 Protection plug
12 1 2560-1 873.0237-00 O-ring 89,5x3
13 1 2605-1 984.0421-00 Position sensor EDS-400-I-SR
14 6 841.0628-00 Screw MC6S 8x40 GL28 A2-70
15 6 847.0016-00 Washer BRB M17x30 ZP
16 6 840.0069-00 Screw M6S M16x55 8.8 ZP
17 1 452.6139-001 Flange Measure system
18 1 900.2292-00 Measuring nipple G 1/4“
19 1 452.6129-901 Measuring tube Holder As.
20 1 2225-0 853.0988-00 Pin CP 30x70 m6
21 1 2205-0 452.6075-001 Piston
22 1 2305-0 Chevron packing As. See section 7a. Chevron Pack-
ing Assembly (442.9257)
23 1 2240-0 442.9304-01 Packing clamping plate Pt.
24 12 841.0267-00 Screw MC6S M12x30 8.8 ZP
25 1 2260-0 452.2631-901 Step bearing set
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
2305-0 442.9257-00 Chevron packing assembly
1 1 Pressure ring split
2 2 Seal ring
3 1 Support ring split
2
3
1
SPC Sandvik CH895:01 452.2007
© 2011 Sandvik SRP AB R 223.1381.en-03 25
8. Pinion Shaft Housing Arrangement (452.2007)
(Continued)
A B
B (1 : 5)
A (1 : 5)
14, 15
12
10
8
11
1
23
29
20
31
30
18
25, 26
35
22
13
16, 17
10
9
4 28 4 6 5 7 11
24
21
34
2, 3, 19
27 37 36
32, 33
26 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.2007
(Continued)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
442.2007-901 Pinion Shaft Housing assembly Concists of:
1 1 3005-0 442.9806-01 Pinion Shaft Housing
3 2 3030-0 442.9364-02 Gasket t=0.8
2 1 3030-0 442.9364-03 Gasket t=1.5
4 2 3070-1 868.0832-00 Bearing 32230 J2
5 1 3080-1 847.0299-00 Lock washer MB 30
6 1 3080-2 442.9809-01 Wear ring
7 1 3080-0 845.0164-00 Locking Nut KM 30 150x2 ISO 2982
8 1 3090-1 442.9334-01 Spacer
9 1 3090-2 442.9808-01 Spacer
10 2 3170-1,2 873.1219-00 Oil Seal Ring Type 4 170x200x15
11 2 3120-1,2 873.0136-00 O-ring 139.3x5.7 SMS 1586
12 1 3190-1 442.9261-01 Bearing cover inner
13 1 3190-2 442.9260-01 Bearing cover, outer
14 6 3210-0 840.0046-00 Screw M6S 12x35 8.8 ISO 4017
15 6 3210-2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
16 6 3220-0 840.0078-00 Screw M6S 20x60 8.8 ISO 4017
17 6 3220-2 847.0132-00 Washer BRB 21x36 HB200 SS 3576
18 1 3240-1 442.9365-01 Gasket t=0.8
19 2 3030-0 442.9364-01 Gasket t=0.5
20 1 3330-0 853.0590-00 Spring Pin Prym N 8x28
21 1 3505-0 442.9807-01 Pinion shaft
22 2 3505-1 900.2388-00 Plug SR 1010 KS
23 1 3515-0 857.0360-00 Key T 32x18x115 SMS 2307
24 1 3555-0 857.0354-00 Key T 36x20x140 SMS 2307
25 1 3575-0 900.0022-00 Elbow 3/4 A4 SMS 435
26 1 3575-1 842.0020-00 Screw SK6SS 20x25
27 1 3590-0 442.9346-01 Oil level gauge
28 1 3590-1 873.0387-00 Seal ring TREDO 26
29 1 3650-0 855.0030-00 Retaining ring SgA 140
30 2 3710-0 840.1063-00 Screw M6S 16x120H 8.8
31 2 3710-1 845.0009-00 Nut M6M M16 8 FZB ISO 4032
32 8 1505-2 847.0063-00 Washer TBRSB 26x65
33 8 1505-0 840.0672-00 Screw M6S 24x100 8.8 ISO 4014
34 1 3240-2 442.9366-01 Gasket t=0.5
35 1 900.0655-00 Adapter 3/4”
36 1 3590-3 900.0656-00 Straight adapter G 1 B -11
37 1 3590-4 873.0386-00 Seal Tredo 23
SPC Sandvik CH895:01 452.6419
© 2011 Sandvik SRP AB R 223.1381.en-03 27
9. Mainshaft Arrangement (452.6419)
(Continued)
13
8
19
16
10
17 14
10
16
2
12
1
15
5
6
3 4
10, 11
7
18
9
28 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6419
(Continued)
Main shaft and head centre excluding mantle
Main shaft and head centre including mantle
9a. Casting Compound (831.0016)
Pos No. Qty. Cat. No. Part No. Alternative Description Remarks
452.6419-901 Mainshaft assembly excluding mantle
1 1 4505-0 452.6421-901 Mainshaft As
2 1 4025-0 442.9294-01 -901 Main shaft sleeve
3 1 4035-0 853.0988-00 -901 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -901 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -901 Head nut Inner
20 1 899.0336-00 -901 Lifting eye bolt Not shown in illustration
21 1 442.9620-00 -901 Transport frame Not shown in illustration
Pos No. Qty. Cat. No. Part No. Alternative Description Remarks
452.6419-902 Mainshaft assembly incl mantle
1 1 4505-0 452.6421-902 Mainshaft As
2 1 4025-0 442.9294-01 -902 Main shaft sleeve
3 1 4035-0 853.0988-00 -902 Pin CP 30m6x70 SMS 2374
4 1 4135-0 855.0026-00 -902 Retaining Ring Sga 100 DIN 471
5 1 4205-1 442.9269-01 -902 Head nut Inner
8 1 4205-0 442.9270-00 -902 Head nut As.
19 1 4205-2 442.9306-01 -902 Burning ring
12 1 4305-0 452.6048-001 -902 Dust seal ring
9 1 4350-0 452.6045-001 -902 Dust seal retaining ring
13 1 4355-0 442.9367-01 -902 Retainer
15 1 4355-1 452.6114-001 -902 Scraper
6 1 4175-0 -902 Mantle Tertiary Alt. See section 9b. Liners
(452.6419)
7 1 4175-9 -902 Casting compound (kg) See section 9a. Casting Com-
pound (831.0016)
14 1 4365-0 840.0067-00 -902 Screw M6S 16x45 8.8 ISO 4017
11 16 4365-1 840.1034-00 -902 Screw M6S 16x60 10.9 ISO 4017
17 1 840.0065-00 -902 Screw M6S M16x35 8.8 ZP ISO 4017
18 6 842.0230-00 -902 Screw SK6SS M16x20 ISO 4029
10 18 4365-2 847.0016-00 -902 Washer BRB M17x30 ZP ISO 7089
16 2 452.6722-001 -902 Distance Pt.
20 1 899.0336-00 -902 Lifting eye bolt Not shown in illustration
21 1 442.9620-00 -902 Transport frame Not shown in illustration
Mantle Casting compound (kg)
EF 8x10
OB 8x10
Concave Casting compound (kg)
EFX 16x10
EF 16x10
EEF 16x10
SPC Sandvik CH895:01 452.6419
© 2011 Sandvik SRP AB R 223.1381.en-03 29
9b. Liners (452.6419)
Cat. No. Qty. Part No. Alternative Description Remarks
6005-0 1 452.1067-001 EFX
Concave See section 9. “Topshell assembly” for
452.0263-001 EF fasteners
452.0579-001 EEF
4175-0 1 452.2061-901 Mantle assembly Consists of:
452.0264-001 Mantle EF For concave EFX, EEF, EF
452.4051-001 Mantle OB For concave EFX, EEF, EF
4175-0
6005-0
30 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6419
Feed hopper Crushing chamber
452.0760 Concave
6005-0
Mantle
4175-0
Cover and Splitter 452.5514
7301-0 (452.3984)
7300-0 (452.2939)
Rubber sheets
7100-0
452.6028
452.3688
EFX Extra Fine X
452.1067-001
OB Oversize breaker
452.4051-001
EF Extra Fine
452.0264-001
EF Extra Fine
452.0263-001
EEF Extra Extra Fine
452.0579-001
SPC Sandvik CH895:01 452.5944
© 2011 Sandvik SRP AB R 223.1381.en-03 31
10. Topshell Tertiary Arrangement (452.5944)
(Continued)
11 12 11
31
20
19
7
16
17, 18
3, 13
35
33
34
32
39
38
41
42
40
36 28 29
28 27
25 4 6 5
22
19
21
25
23
32 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5944
(Continued)
(Continued)
14
15
23, 24 17, 26
3
4
5
4
4
3
2, 3
6
4
1 8, 9, 10
38 37
SPC Sandvik CH895:01 452.5944
© 2011 Sandvik SRP AB R 223.1381.en-03 33
(Continued)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 5005-0 452.5944-901 Topshell Tertiary Arrangement, excl
concave
452.5944-902 Topshell Tertiary Arrangement , incl
concave
2 1 5650-0 912.0114-00 -901, -902 Air filter P10102 R 1/4”
3 4 900.1030-00 -901, -902 Bushing RI-08-04 1/2”-1/4”
4 4 5650-6 900.0425-00 -901, -902 Compression fittings GE 10-LR
5 1 5681-2 452.5971-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
6 1 5650-5 452.5984-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5
7 1 5680-0 191.2376-00 -901, -902 Temperature sensor Pt.
8 1 5680-1 191.3213-00 -901, -902 Connection box CBT
9 1 900.0654-00 -901, -902 Adapter G 1/2 BxG 1/2 B
10 1 900.2624-00 -901, -902 Jam nut 1/2“
11 2 5253-3 900.0431-00 -901, -902 Compression fitting GE 15-LR
12 1 5253-0 452.5983-001 -901, -902 Pipe DIN2391/C-ST 35,4 FZ 15x1,5
13 1 5253-0 914.0093-00 -901, -902 Lubrication nipple AH R 1/4“
14 1 5110-0 452.6068-901 -901, -902 Rim liner Tertiary As. See section 10a. Rim Liner Ter-
itiary Assembly (452.6068)
15 1 5150-0 452.6071-901 -901, -902 Arm shield As. See section 10b. Arm Shield
Assembly (452.6071)
16 1 5675-0 442.9266-01 -902 Spider bushing
17 12 5655-2 847.0132-00 -902 Washer round 21x36 ZP
18 8 840.0652-00 -902 Screw M6S M20x90 8.8 ZP ISO 4017
19 2 5705-0 452.0418-001 -902 Seal ring / Scraper
20 1 5706-1 452.0417-001 -902 Ring
21 1 5706-2 452.0419-001 -902 Support ring
22 8 841.0225-00 -902 Screw MC6S M6x45 8.8 FZB
23 1 5650-0 452.0266-001 -902 Spider cap
24 1 5750-0 900.0981-00 -902 Plug BSPT 1’’ hexagon
25 1 5651-0 873.1232-00 -902 O-ring 790,0x5,7 SMS 1586
26 4 840.0653-00 -902 Screw M6S M20x100 8.8 ISO 4014
27 6 6105-0 442.8290-01 -902 Dowel pin
28 1 6050-0 442.9313-01 -902 Support ring Pt.
29 1 6005-0 452.5985-901 -902 Concave Tertiary Alt. See section 10c Concave Teri-
tiary Alternatives (452.5985)
30 1 831.0016-00 -902 Casting compound (kg) See section 10d. Casting Com-
pound (831.0016)
31 6 6020-9 452.5430-001 -902 Spacer fzb Pt.
32 6 6020-4 442.9354-01 -902 Washer Pt.
33 6 6020-2 442.9353-01 -902 Sleeve Pt.
34 72 6020-8 863.0015-00 -902 Disc spring 100x51x6
35 6 6020-1 845.0273-00 -902 Lock nut Low M36 8 ZP
36 6 6020-0 840.1279-00 -902 Screw M6S M36x650 8.8 fzb
37 8 1550-8 442.9530-02 Screw M6S M42x140 ZP
38 40 1540-5 899.0278-00 Protective cap SW65 2 H20
39 32 1540-0 840.1175-00 Screw M6S 42x320 8.8 4014
40 32 1540-2 442.9979-01 Washer Pt.
41 32 1540-1 845.0322-00 Nut M6M M42 8 ZP ISO 4032
42 32 1540-0 847.0171-00 Washer BRB 43x80 ZP ISO 7089
34 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5944
10a. Rim Liner Teritiary Assembly (452.6068)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 8 5110-0 452.5835-001 Rim liner
2 16 452.6069-001 Bar 2 for each arm liner
1
2
SPC Sandvik CH895:01 452.5944
© 2011 Sandvik SRP AB R 223.1381.en-03 35
10b. Arm Shield Assembly (452.6071)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 5150-0 452.5841-001 Arm shield 2 units required per crusher
2 2 452.6072-001 Bar 4 units required per crusher
2
1
36 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5944
10c Concave Teritiary Alternatives (452.5985)
10d. Casting Compound (831.0016)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 6005-9 452.1067-001 Concave EFX
6005-9 452.0579-001 Concave EEF
6005-9 452.0263-001 Concave EF
Mantle Casting compound (kg) Concave Casting compound (kg)
OB 8x10 EFX 16x10
EF 8x10 EEF 16x10
EF 16x10
1
SPC Sandvik CH895:01 452.6066
© 2011 Sandvik SRP AB R 223.1381.en-03 37
11. Feed Hopper Assembly (452.6066)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 7100-0 Feed hopper lower See section 11a. Feed Hopper
Lower (452.5921)
2 1 7500-0 Feed hopper upper See section 11c. Feed Hopper
Upper (452.6128)
3 1 7300-0 Cover and splitter See section 11e. Cover and
Splitter (452.5514)
3
2
1
38 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6066
11a. Feed Hopper Lower (452.5921)
11b. Rubber Sheet (452.6028)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
7100-0 452.5921-901 Feed hopper lower
1 1 452.5922-00 Feed hopper
2 40 847.0016-00 Washer 1730
3 16 840.0075-00 Screw M6S 16x90 8.8 ISO 4014
4 24 845.0215-00 Nut lock M16
5 1 Rubber sheet kit. See section 11b. Rubber Sheet
(452.6028)
6 8 840.0068-00 Screw M6S 16x50
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
7100-0 Feed hopper lower
1 16 452.6028-001 Rubber sheet
2 64 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
3 128 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
4 64 845.0215-00 Nut lock M16
5 64 873.1287-00 Rubber plug
5
1
2, 4, 6
2, 3, 4
5
1
2, 3, 4
SPC Sandvik CH895:01 452.6066
© 2011 Sandvik SRP AB R 223.1381.en-03 39
11c. Feed Hopper Upper (452.6128)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
7500-0 452.6128-901 Feed hopper upper
1 1 442.9736-00 Feed hopper, upper
2 1 Rubber sheet kit See section 11d. Rubber Sheet
(452.3688)
3 16 840.0078-00 Screw M6S 20x60 8.8 ISO 4017 Fasteners for Feed hopper
lower
4 16 847.0132-00 Washer round 21x38 zp
5 16 845.0203-00 Lock nut
2
1
3, 4, 5
40 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6066
11d. Rubber Sheet (452.3688)
11e. Cover and Splitter (452.5514)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 14 442.9747-01 WT6000 (FF) 50x500x750
4 2 442.9750-01 WT6000 (FF) 50x500x550
5 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
6 54 845.0215-00 Nut lock ISO 7040 M16 8 fzb
7 128 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
8 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
9 64 873.1287-00 Rubber plug Ø40x40
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 7301-0 452.3984-901 Cover See section 11f. Cover
(452.3984)
2 1 7300-0 452.2939-901 Splitter See section 11g. Splitter
(452.2939)
6, 7, 8
5, 6, 7
4 1 9
1
2
SPC Sandvik CH895:01 452.6066
© 2011 Sandvik SRP AB R 223.1381.en-03 41
11f. Cover (452.3984)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
7301-0 452.3984-901 Cover assembly Consists of:
1 2 452.3985-901 Cover (half)
2 16 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
3 44 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
4 22 845.0215-00 Nut Lock ISO 7040 M16 8 FZB
5 6 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017
4, 3, 3, 2
1
5, 3, 3, 4
1
B
A
42 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6066
11g. Splitter (452.2939)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
7300-0 452.2939-901 Splitter assembly Consists of:
1 1 452.2938-901 Adjusting unit
2 4 452.2937-901 Distribution box
3 4 452.1447-001 Wearing plate
4 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
5 20 847.0197-00 Washer TBRSB 21x52x8
6 2 452.2963-901 Clamping plate
7 4 845.0203-00 Nut Lock ISO 7040 M20 8 FZB
6 7, 5
5, 4
2
3
1
5, 4 6
3
2
1
A
SPC Sandvik CH895:01 452.6184
© 2011 Sandvik SRP AB R 223.1381.en-03 43
12. Direct Drive on Sub-frame (452.6184)
(Continued)
10
7
4, 5
6
3
14, 15, 16
2
17, 18 8, 9, 10
17, 18
11, 12, 13
19
1
20
44 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6184
(Continued)
12a. Drive Shaft with Safety Coupling (930.0273)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 458.0390-00 Sub-frame
2 1 442.9650-91 Vibration damper
3 1 458.0772-00 Rail for seal streap
4 1 Drive shaft with safety coupling See section 12a. Drive Shaft
with Safety Coupling (930.0273)
5 1 930.0265-00 Pump P115 + Box
6 1 458.0396-001 Guard
7 1 452.3387-001 YES Motor template
8 12 458.0406-01 Shims T=1 mm
9 4 458.0406-02 Shims T=0,5mm
10 8 458.0406-03 Shims T=0,3mm
11 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014
12 8 847.0162-00 Washer BRB 37x68 HB200 ISO 7089
13 4 845.0273-00 Nut M6MN M36 8 ZP Pt.
14 4 845.0274-00 Lock Nut M48 8 FZB DIN 985
15 8 847.0142-00 Washer BRB 53x92 HB200 SS 70
16 4 840.1117-00 Screw M6S 48x180 8.8 ISO 4014
17 8 845.0010-00 Nut M6M M20 8 FZB ISO 4032
18 8 840.0967-00 Screw M6S M20x90 8.8 ZP ISO 4017
19 4 873.0718-00 Strip 2254 50x30 L=2,0 m
20 1 Sensor without speed monitor See section 12b. Sensor
(458.0451)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
6 1 930.0273-00 Drive shaft with safety coupling, con-
sists of:
1 930.0276-00 Coupling Safeset SR-N 180
1 930.0277-00 Coupling Holset PM 27 Di=120
1 930.0278-00 Intermediate shaft
2 930.0274-00 Shear tube
SPC Sandvik CH895:01 452.6184
© 2011 Sandvik SRP AB R 223.1381.en-03 45
12b. Sensor (458.0451)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
458.0451-00 Sensor without speed monitor
1 1 458.0452-01 Support
2 2 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
3 2 847.0012-00 Washer BRB 8,4x16 ISO 7089
4 1 984.0217-00 Sensor SIH-3010-BPKG
2, 3 1 4
46 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6184
This page is intentionally left blank
SPC Sandvik CH895:01 452.6164
© 2011 Sandvik SRP AB R 223.1381.en-03 47
13. Overpressure Connection Assembly (452.6164)
(Continued)
13
12
28
2, 18, 20
7 23
6
8, 9 21
5 4
3
2
15 1
9, 14
5
19
17
16
9
10, 11
22
26, 27
25
24
48 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6164
(Continued)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
1 1 452.6163-001 Air chamber
2 4 873.0386-00 Seal Tredo 23
3 2 900.0436-00 Compression fitting GE-25R
4 2 452.6059-001 Flange Air Inlet Flange
5 3 900.2279-00 Plug VSTI R 1/4”-ED
6 8 840.0044-00 Screw M6S 12x25 8.8 ISO 4017
7 8 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
8 8 840.0053-00 Screw M6S 12x70 8.8 ISO 4017
9 16 847.0015-00 Washer BRB 13,5x24 ZP
10 1 873.0384-00 Seal Tredo 18
11 1 984.1632-00 Pressure transmitter E913 G1/2 M12
12 1 452.6152-002 Steel pipe DIN 2391C Fz 25x2
13 1 452.6152-003 Steel pipe DIN 2391C Fz 25x2
14 4 840.0054-00 Screw M6S 12x80 8.8 ISO 4014
15 2 900.2587-00 Flange section SAE 3000 Psi G 2 1/2”
16 4 840.0049-00 Screw M6S 12x50 8.8 ISO 4014
17 1 452.6273-001 Cover lid For transportation only.
18 2 900.3078-00 Adapter XGE-25SR/A M36/1”
19 1 873.1295-00 O-ring 69.44x3.53 NBR 70
20 2 900.3077-00 Compression fitting EW-25 S
21 2 900.0778-00 Clamping ring DS-25 S
22 3 873.1547-00 O-ring 120.02x5,33 NBR70
23 1 900.2302-00 Plug VSTI R1/2”-ED
24 2 900.3079-00 Clamp SLK 325 PP
25 2 900.2118-00 Cover plate DP 3
26 4 840.0588-00 Screw M6S 6x40 8.8 fzb ISO 4014
27 4 847.0164-00 Washer BRB 6,4x12 HB200 ISO7089
28 2 452.6099-001 Protective plate
SPC Sandvik CH895:01 452.6271
© 2011 Sandvik SRP AB R 223.1381.en-03 49
14. Overpressure Unit (452.6271)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
452.6271-50/400 Over pressure installation
452.6271-50/660-690
452.6271-50/525
452.6271-50/550
452.6271-60/575
452.6271-60/460
1 1 Over pressure blower SV 5 133/1 See section 14a. Over-
pressure Blower
(452.3808)
2 2 900.0193-00 Hexagon nipple 2x 1 1/2 ISO 49 N8
3 2 900.2846-00 Socket 2 1/2x2 ISO49 M2
4 2 900.2809-00 Hose coupling hose 2 1/2” R 2 1/2”
5 2 452.6272-001 Hose
6 1 452.3811-901 Air cleaner See section 14c. Air
cleaner (452.3811)
7 1 900.3080-00 Nipple 2 1/2” SAE 3000
8 4 900.1722-00 Hose clip
6
8
7
2
4
1 3
5
50 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6271
14a. Overpressure Blower (452.3808)
14b. Motor alternatives (452.4436)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
1 1 906.0538-00 Overpressure fan Becker SV 5. 133/1
2 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
3 1 Motor alternatives See section 14b. Motor alterna-
tives (452.4436)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
972.1328-00 W22 71-2B5-0,55 4 525V50
972.1314-00 W22 71-2B5-0,55 4 575V60
972.1297-00 W22 71-2B5-0,55 4 460V60
972.1283-00 W22 71-2B5-0,55 4 400VD50
3 2 1
SPC Sandvik CH895:01 452.6271
© 2011 Sandvik SRP AB R 223.1381.en-03 51
14c. Air cleaner (452.3811)
Pos. No. Qty Cat. No. Part No. Alternative Description Remarks
1 2 899.0483-00 Mounting band
2 1 912.0262-00 Air cleaner
3 2 900.2806-00 Reducer
4 2 452.3800-901 Reducing pipe
5 1 921.0261-00 TopSpin
6 2 900.2804-00 Clamp 133 to 156 mm
7 2 900.2807-00 Clamp 184 to 206 mm
8 1 912.0263-00 Air filter element
9 1 900.2084-00 Clamping ring
9
6
7
4
3
4
5
7
6
2 1 8
52 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6271
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SPC Sandvik CH895:01 442.6223
© 2011 Sandvik SRP AB R 223.1381.en-03 53
15. Tool List (452.6223)
(Continued)
1
2
3 4
10,
8
19,
12,
6
7
5 9
33 36
34 35
11, 13, 14, 15, 16
18, 17
20, 21, 22, 23, 24, 25, 26 27, 28, 29, 30, 31, 32
54 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 442.6223
(Continued)
Pos. No. Qty Part No. Alternative Description Remarks
452.6223-901 Tool List complete Consists of:
1 1 442.9476-00 Tool Box
2 1 452.6267-001 Tool list
3 1 442.9443-00 Lifting tool eccentric bushing
4 1 442.9444-00 Lifting tool bottomshell bushing
5 1 442.9446-00 Lifting tool
6 1 452.6180-901 Piston retainer As.
7 1 442.7284-90 Lowering rod
8 3 843.1529-00 Lowering rod
9 3 845.0013-00 Nut M6M M30 8 FZB ISO 4032
10 1 899.0515-00 Lifting eye bolt VWBG 35 M80x120
11 3 899.0511-00 Lifting eye bolt VRS-F-M30 swivel
12 3 899.0510-00 Lifting eye bolt VRS-F-M20 swivel
13 4 899.0509-00 Lifting eye bolt VRS-F-M16 swivel
14 3 899.0508-00 Lifting eye bolt VRS-F-M12 swivel
15 3 899.0507-00 Lifting eye bolt VRS-F-M10 swivel
16 2 899.0512 Lifting eye bolt VRS-F-M8 swivel
17 1 920.0110-00 Slugging wrench 65
18 1 920.0109-00 Slugging wrench 55
19 1 920.0238-00 Slugging wrench 46
20 1 920.0243-00 Tool Combination Wrench 55
21 1 920.0131-00 Combination Wrench 46
22 1 920.0135-00 Combination Wrench 36
23 1 920.0134-00 Combination Wrench 30
24 1 920.0022-00 Combination Wrench 24
25 1 920.0044-00 Combination Wrench 18
26 1 920.0245-00 Tool Combination Wrench NV 16
27 1 920.0042-00 Socket screw key 19 mm
28 1 920.0040-00 Socket screw key 14 mm
29 1 920.0038-00 Socket screw key 10 mm
30 1 920.0037-00 Socket screw key 8 mm
31 1 920.0035-00 Socket screw key 5 mm
32 1 920.0032-00 Socket screw key 5/8” mm
33 5 442.0800-91 Chunk of lead As.
34 1 923.0422-00 Feeler gauge 0.05-1 mm
35 3 452.0452-001 Lifting tool
36 1 904.0585-00 Air bleeder hose
SPC Sandvik CH895:01 452.6222
© 2011 Sandvik SRP AB R 223.1381.en-03 55
16. Sign Assembly (452.6222)
Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks
1 2 126.0447-001 SANDVIK logotype silver 180
2 2 126.0753-001 Sign product name
3 4 126.0384-001 Warning flying fragments
4 1 126.5007-01 Identification plate
5 1 126.0345-001 Patent information sign
6 1 885.0267-00 Warning sign Danger
7 1 126.0383-001 Risk of crushing
8 1 126.0385-001 Warning sign read manual
4
5
3
6
1 2
8
7
3
8
7
8
86
56 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.6222
This page is intentionally left blank
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 57
17. Hoses and Protections (452.5998)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 Hydroset system See section 17a. Hydroset Sys-
tem Assembly (452.5999)
2 Protection assembly See section 17m. Protection
Assembly (452.6086)
3 Lubrication system See section 17n. Lubrication
System (452.6089)
1
2
3
58 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17a. Hydroset System Assembly (452.5999)
(Continued)
4
13 19, 18
35
38, 28, 30
37, 26 21
28
30
32
33
34
28
29
13
27
31
4
A
A (1:4)
18, 19
22, 21, 20
11
17 14
12
25, 24, 23
10
15
16
36 B (1:2)
14
11
5
21, 20 8, 7
6
9
B
1
2
3
35
D (1:4)
D
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 59
(Continued)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 452.6079-001 Hydraulic hose 2" 4SP
2 1 452.6077-001 Hydraulic hose 2" 4SP
3 1 452.6078-001 Hydraulic hose 2” 4SP
4 12 900.2592-00 Flange half SAE 3000 PSI 2"
5 1 442.9396-00 Bend As.
6 1 452.1616-901 Return oil hose
7 1 873.0390-00 Seal ring Tredo 30
8 1 900.2599-00 Adapter G 2" B/G 1" B
9 1 452.1579-001 Hose SAE 100 R2AT 1"x1200
10 1 873.1299-00 O-ring 32,92x3,53 NBR 70
11 2 873.0129-00 O-ring 109,5x3 SMS 1586
12 1 452.1536-901 Straight hose coupling
13 9 873.0755-00 O-ring 56,74x3,53 NBR 70
14 4 900.2199-00 Flange SAE 3000 PSI 4"
15 2 900.2385-00 Flange half SAE 3000 PSI 1"
16 1 452.1591-001 Cover 1" SAE-flange
17 1 452.1590-001 Cover 4" SAE-flange
18 24 841.0268-00 Screw M6S M12x35 8.8 ZP
19 24 847.0147-00 Washer round 13x24 ZP
20 8 840.0068-00 Screw M6S M16x50 8.8 ZP
21 14 847.0016-00 Washer BRB M17x30 ZP
22 4 845.0215-00 Lock nut high M16 8 ZP
23 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
24 4 847.0144-00 Washer BRB 10,5x22x2 ZP
25 4 845.0213-00 Lock nut high M10 8 ZP
26 6 840.1222-00 Screw M6S M16x70 10.9
27 1 452.6153-001 Connection manifold
28 10 847.0359-00 Washer BRB 21x37 HB200
29 4 840.0934-00 Screw M6S M20x150 8.8 ISO 4017
30 6 840.1300-00 Screw M6S M20x70 10.9
31 2 900.2302-00 Plug VSTI G 1/2" -ED
32 1 452.7646-901 Bracket for hydroset security valve Alt See section 17b. Bracket for
hydroset security valve Alt.
(452.7646)
33 1 900.1140-00 Clip RSGU 1.32/15
34 1 841.0219-00 Screw MC6S M6x16 8.8 FZB
35 1 452.6179-00 Hose
36 1 452.7650-901 Hydroset security valve Alt. See section 17c. Hydroset
security valve Alt. (452.7650)
37 6 452.7445-001 Spacer
38 6 452.7446-001 Spacer
60 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17b. Bracket for hydroset security valve Alt. (452.7646)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 452.6001-002 Plate left
2 1 452.6001--001 Plate right
2
1
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 61
17c. Hydroset security valve Alt. (452.7650)
Pos. No. Qty. Part No. Alternative Description Remarks
1 1 452.1488-902 Hydroset safety valve 7MPa As. See section 17d. Hydroset safety
valve assembly (452.1488-902).
2 1 452.7171-903 Electric dump valve 7MPa As. See section 17e. Electric dump valve
assembly (452.7171-903).
1 2
62 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17d. Hydroset safety valve assembly (452.1488-902)
Pos. No. Qty. Part No. Alternative Description Remarks
452.1488-901 Hydroset safety valve assembly Consists of:
1 1
902.0850-00 Main valve LC80DB20E6X/A25-104
902.0806-00 Seal kit LC80DB40E-6X/004_00
2 1 902.1123-00 Valve block LFA 80
3 1 452.0978-001 Block
4 1 900.2291-00 Adapter
5 1 900.2292-00 Measuring nipple G 1/4"
6 1 900.0647-00 Adapter G3/4" BxG 1/2" B
7 1 873.0384-00 Seal ring Tredo 18
9 1 902.0852-91 Pressure relief valve 7.0 MPa
10 4 847.0147-00 Washer round 13x24 ZP
11 1 452.1511-00 Pilot valve protection
12 4 840.0044-00 Screw M6S M12x25 8.8 ZP
13 2 900.2602-00 Flange half SAE 3000 3/4"
14 1 452.1580-001 Hose SAE 100 R1AT 3/4"x1000
15 1 452.1592-001 Cover 3/4" SAE-flange
16 4 847.0144-00 Washer BRB 10,5x22x2 ZP
17 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
18 4 845.0213-00 Lock nut high M10 8 ZP
11
A
10, 12
A
14
C Detail C
15
18
13
16
17
A-A
3
1
7, 6
2
9
4, 5
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 63
17e. Electric dump valve assembly (452.7171-903)
Pos No. Qty. Part No. Alternative Description Remarks
452.7171 Electric dump valve assembly Consists of:
1 452.7730-901 Electric dump valve without pressure relief valve As. See section 17f. Electric dump
valve without pressure relief
valve assembly (452.7730-901)
2 1 902.0852-91 903 Pressure relief valve 7.0 MPa
3 - - - -
4 - - - -
2fl
1
64 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17f. Electric dump valve without pressure relief valve
assembly (452.7730-901)
(Continued)
8
9
10
11, 24 6
2
14, 15
12, 13
3
22
23
18, 19, 20
1
B - B
A B
4
21
A - A
5
7
3
16, 17
A B
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 65
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
452.7730-901 Electric dump valve without pressure relief valve As. Consists of:
1 1 452.7099-001 Hydraulic Manifold
2 1 900.2292-00 Measuring nipple G 1/4”
3 2 900.2279-00 Plug VSTI G 1/4” -ED
4 2 900.2673-0 Plug VSTI G 3/8” -ED
5 1 902-1175-00 Needle valve SD010-01-C-N-H
6 1 452.7172-001 Protective cover
7 1 452.7175-001 Protective cover
8 1 902.1152-00 Logic component LC 80 DB80EX6/ See section 17g. Logic compo-
nent (902.1152)
9 1 902.1153-00 Spacer LFA 80 D22-6X/ See section 17h. Spacer
(902.1153)
10 1 902.1154-00 Cover LFA 80 DBS.-&x/F00P00 See section 17i. Cover
(902.1154)
11 1 902.1155-00 Directional valve 3WE 10 B9-3X/CG24N9K4 See section 17j. Directional
valve (902.1155)
12 4 847.0016-00 Washer BRB 17x30 ZP
13 4 840.0066-00 Screw M6S M16x40 8.8 fzb
14 1 873.0384-00 Seal ring Tredo 18
15 1 900.1030-00 Adapter RI 1/2”-1/4”
16 4 847.0012-00 Washer BRB 8,4x16 ZP
17 4 841.0236-00 Screw MC6S 8x25 8.8 FZB
18 2 964.3173-00 Cap bottom bulkhead HC-D 7-AML-24/GR
19 2 964.3174-00 Cage insert HC-A 4-EBUS
20 4 843.0873-00 Screw MCS 3x10 5,8
21 2 984.1677-00 Heater 10x160 200W
22 1 923.0566-00 Temperature sensor ETS 7246-A-000 Pt.
23 1 984.1678-00 Pressure transmitter MBS 8250 0-250 Bar
24 4 841.0224-00 Screw MC6S M6x40 8.8 zincpl Pt.
66 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17g. Logic component (902.1152)
Pos No. Qty. Part No. Alternative Description Remarks
1 1 902.1166-00 Sealing Set
2 1 902.1167-00 Compression spring
1
2
1
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 67
17h. Spacer (902.1153)
Pos No. Qty. Part No. Alternative Description Remarks
1 4 902.1158-00 R-ring
Set
1 902.1159-00 O-ring
1
68 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17i. Cover (902.1154)
Pos No. Qty. Part No. Alternative Description Remarks
1 1 902.1157-00 Sealing Set
2 1 902.1154-00 Cover
The screws delivered with the cover (2) are too short for the electrical dump
valve. Make sure to use the screws that are supplied with the electrical dump
valve kit.
2
1
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 69
17j. Directional valve (902.1155)
Pos No. Qty. Part No. Alternative Description Remarks
1 1 902.1161-00 Solenoid coil
2 1
902.1160-00
O-ring
Set
3 1 O-ring
4 1 Sealing
5 5 Sealing
4, 5 1
3
2
70 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17k. Electrical cabinet, Siemens (290.0104)
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
290.0105-903 Electrical cabinet, Siemens Consists of:
1 1 966.3822-00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
1
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 71
(Continued)
(Continued)
2 3 4 5 6 3 7
10
9 8 9 8 11
18 17 16 15 14 13 12
72 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
290.0104-903 Electrical cabinet, Siemens Consists of:
2 1 290.0113-901 SPEC PLC System See below
3 1 978.0554-00 Power supply unit
4 1 978.0555-00 Analog in card
5 1 978.0557-00 Digital in card
6 1 978.0558-00 Digital out card
7 1 978.0559-00 Digital out card
8 1 978.0561-00 Connecting terminal plate
9 1 978.0560-00 Connecting terminal plate
10 1 966.3422-00 Relay
11 1 290.0115-901 Display See below
12 1 962.0575-00 Mini circuit breaker
13 1 962.0565-00 Mini circuit breaker
14 1 962.0522-00 Mini circuit breaker
15 1 975.0321-00 Power supply unit
16 1 975.0318-00 Power supply unit
17 1 966.3192-00 Earth fault breaker
18 1 962.0498-00 Mini circuit breaker
1 978.0537-00 Connector
1 962.0534-00 Auxiliary contact
2
290.0113-901 SPEC PLC System Consists of:
1 293.0088-001 PLC Program
1 978.0552-00 CPU unit
1 978.0553-00 CPU card
1 293.0098-001 Instruction
11
290.0115-901 Display Consists of:
1 293.0088-001 Program
1 978.0562-00 Display
1 293.0098-001 Instruction
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 73
17l. Electrical cabinet, Beckhoff (290.0105)
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
290.0105-903 Electrical cabinet, Beckhoff Consists of:
1 1 966.3822-00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
1
74 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
(Continued)
(Continued)
8
9
16 15 14 13 12 11 10
2 3 4 5 6 7
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 75
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
290.0105-903 Electrical cabinet, Beckhoff Consists of:
2 1 978.0564-00 CPU unit
3 1 978.0571-00 Analog in card
4 1 978.0565-00 Digital in card
5 1 978.0566-00 Digital out card
6 1 978.0567-00 Power supply unit
7 1 978.0568-00 Digital out card
8 1 966.3422-00 Relay
9 1 290.0114-901 SPEC PLC System See below
10 1 962.0575-00 Mini circuit breaker
11 1 962.0565-00 Mini circuit breaker
12 1 962.0522-00 Mini circuit breaker
13 1 975.0321-00 Power supply unit
14 1 975.0318-00 Power supply unit
15 1 966.3192-00 Earth fault breaker
16 1 962.0498-00 Mini circuit breaker
978.0537-00 Connector
1 962.0534-00 Auxiliary contact
9
290.0114-901 SPEC PLC System Consists of:
293.0089-001 PLC Program
978.0563-00 Display
293.0099-001 Instruction
76 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17m. Protection Assembly (452.6086)
(Continued)
21, 22
20
11 10 10
16
11
8, 9, 18
8, 17 2 4
7
6
8, 9, 12
1
8, 17
8, 9, 19 3
8, 17
13
15
8, 9, 14
8, 19
5
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 77
(Continued)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 452.6090-901 Bracket
2 1 452.6093-901 Bracket Fzb
3 2 452.6096-001 Bar
4 2 452.6127-001 Bracket Fzb
5 1 452.6088-901 Wear liner
6 1 452.1425-901 Support
7 1 452.1426-001 Bracket
8 76 847.0016-00 Washer BRB M17x30 ZP
9 34 845.0215-00 Lock nut high M16 8 ZP
10 2 452.6103-001 Rubber protection
11 2 452.6134-001 Bar
12 2 840.1097-00 Screw M6S M16X260
13 3 452.6169-001 Support Fzb
14 24 840.0070-00 Screw M6S M16x60 8.8 ZP
15 6 452.6175-001 Fixing bar Fzb
16 3 452.6166-001 Rubber protection
17 13 840.0065-00 Screw M6S M16x35 8.8 ZP
18 4 840.0072-00 Screw M6S M16x70 8.8 ZP
19 11 840.0067-00 Screw M6S M16x45 8.8 ZP
20 1 452.6170-001 Protective cover Fzb
21 5 847.0147-00 Washer round 13x24 ZP
22 5 840.0044-00 Screw M6S M12x25 8.8 ZP
78 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
17n. Lubrication System (452.6089)
(Continued)
21
1, 2 5
6
4
3
24, 25, 26 22 23 11 8, 9, 10
8, 9, 10
14
15
13
17
18, 19, 20 16
27
28
12
7
SPC Sandvik CH895:01 452.5998
© 2011 Sandvik SRP AB Doc. no. R 223.1381 en Ver. 03 79
(Continued)
Pos no. Qty. Cat. No. Part No. Alternative Description Remarks
1 1 873.0390-00 Seal ring Tredo 30
2 1 900.0659-00 Adapter G 2 BxG 2 B
3 1 452.1587-001 Hose SAE 100 R1AT 1 x1000
4 1 452.1580-001 Hose SAE 100 R1AT 3/4”x1000
5 1 452.1538-001 Hose SAE 100 R2AT 2”X2000
6 1 452.1616-901 Return oil hose
7 1 452.1591-001 Cover 1” SAE-flange
8 8 841.0253-00 Screw MC6S M10x35 8.8 ZP
9 8 845.0213-00 Lock nut high M10 8 ZP
10 8 847.0144-00 Washer BRB 10,5x22x2 ZP
11 2 900.2385-00 Flange half SAE 3000 PSI 1“
12 1 873.1299-00 O-ring 32,92x3,53 NBR 70
13 1 452.1592-001 Cover 3/4” SAE-flange
14 2 900.2602-00 Flange half SAE 3000 PSI 3/4
15 1 873.0615-00 O-ring 24,99x3,53 NBR 70
16 1 452.1589-001 Cover 2” SAE-flange
17 2 900.2592-00 Flange half SAE 3000 PSI 2“
18 4 845.0030-00 Lock nut M12 8 ZP
19 4 847.0147-00 Washer round 13x24 ZP
20 4 841.0268-00 Screw M6S M12x35 8.8 ZP
21 1 873.0755-00 O-ring 56,74x3,53 NBR 70
22 1 452.1536-901 Straight hose coupling
23 2 900.2199-00 Flange SAE 3000 PSI 4“
24 4 840.0068-00 Screw M6S M16x50 8.8 ZP
25 4 847.0016-00 Washer BRB M17x30 ZP
26 4 845.0215-00 Lock nut high M16 8 ZP
27 1 873.0129-00 O-ring 109,5x3
28 1 452.1590-001 Cover 4” SAE-flange
80 Doc. no. R 223.1381 en Ver. 03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 452.5998
This page is intentionally left blank
SPC Sandvik CH895:01 Service/ Repair kit
© 2011 Sandvik SRP AB R 223.1381.en-03 81
18. Service/Repair kit
(Continued)
Locating bar kit 452.5801-901
Cat. No. Qty. Part No. Alternative Description Remarks
1410-0 1 442.9308-02 Locating bar
1411-0 1 442.9362-01 Shim t=0,1
1 442.9362-02 Shim t=0,5
1 442.9362-03 Shim t=0,7
1 442.9362-04 Shim t=1,0
1412-0 3 841.0256-00 Screw MC6S 10x50 8.8 fzb
Pinionshaft housing repair kit 452.5578-901
Cat. No. Qty. Part No. Alternative Description Remarks
3030-0 2 442.9364-01 Gasket t=0.5 Pt.
2 442.9364-02 Gasket t=0.8 Pt.
1 442.9364-03 Gasket t=1.5 Pt.
3070-1, -2 2 868.0832-00 Bearing 32320 J2
3080-0 1 845.0164-00 Lock nut KM 30 150x2 plain
3080-1 1 847.0299-00 Lock washer 150 MB 30
3080-2 1 442.9809-01 Wear ring
3090-1 1 442.9334-01 Spacer Pt.
3090-2 1 442.9808-01 Spacer Pt.
3120-1, -2 2 873.0136-00 O-ring 139.3x5.7
3170-1, -2 2 873.1219-00 Oil seal ring Type 4 170x200x15
3240-1 1 442.9365-01 Gasket t=0.8 Pt.
3240-2 1 442.9366-01 Gasket t=0.5 Pt.
3590-1 1 873.0387-00 Seal ring Tredo 26
3590-4 1 873.0386-00 Seal ring Tredo 23
Fastener kit for concave & support ring 452.5795-901
Cat. No. Qty. Part No. Alternative Description Remarks
6020-0 6 840.1279-00 Screw M6S 36x650 8.8 fzb
6020-1 6 845.0273-00 Lock Nut Low M36 8 ZP
6020-2 6 442.9353-01 Cage Pt.
6020-4 6 442.9354-01 Washer Pt.
6020-8 72 863.0015-00 Disc spring
6020-9 6 452.5430-001 Spacer
Bottomshell arm liner kit 452.5988-901
Cat. No. Qty. Part No. Alternative Description Remarks
1010-1 1 452.5923-901 Liner pinionshaft arm
1010-2 3 452.5925-001 Liner narrow arm
82 R 223.1381.en-03 © 2011 Sandvik SRP AB
SPC Sandvik CH895:01 Service/ Repair kit
(Continued)
Filter kit 452.5472-901
Cat. No. Qty. Part No. Alternative Description Remarks
6 912.0126-00 Filter HC 69
2 912.0129-00 Filter cartridge HC2
1 912.0139-00 Filter cartridge 852516 MIC
1 912.0219-00 Filter cartridge FK200
1 912.0155-00 Filter cartridge 852.514 MIC
spare parts catalog Doc. no. R 223.1333 en
SANDVIK CS420:01
This document is valid for:
Serial no. / Machine no. Sign.
SANDVIK CS420:01
© Copyright 2008 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1333 en
Issue: 20080325
Version: 1
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CS420:01 Table of contents
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 1
Contents Page
1. Crusher system specification . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Wearing plates in bottom shell . . . . . . . . . . . . . . . . . . . . . . 11
4. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Rubber compression mounting . . . . . . . . . . . . . . . . . . . . . 15
6. Hydroset-system (accumulator) . . . . . . . . . . . . . . . . . . . . . 17
7. Over presssure supply system . . . . . . . . . . . . . . . . . . . . . 19
8. Belt driving SPC. 4-pol. 50Hz . . . . . . . . . . . . . . . . . . . . . . . 21
9. Belt driving 8 V 6-pol. 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . 23
2 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 Table of contents
SPC Sandvik CS420:01 452.2318
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 3
1. Crusher system specification
For other configuration contact R&D for advice.
Ecc. Ecc. Mantle type
Concave throw bushing Select mantle of the type A (or the thinner type B)
combin. Select mantle of the type B
C.S.S. (mm)
(mm) 16 19 22 25 29 32 35 38 41 44 48 51 54 57 60 64
C 16
20
25
EC 16
20
25
Crushing Chamber and Eccentric Bushing Selections
4 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 452.2318
This page is intentionally left blank
SPC Sandvik CS420:01 442.9935
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 5
2. Cone crusher
D
D
EE 1:2.5
1:2.5
EE
B
1006-3
2055-2
1805-0
1200-0
1820-0
1810-0
FF 1:2.5
2055-0 1:2.5
FF
4135-0
-1
404-0 -2
1404-0 1405-0
1400-0
1010-2
1430-0
1006-2
1006-1
1006-0
1540-0 -1 -2
1885-0
4365-0 -1-2
1005-0
5005-0
1817-0 -2
1816-0
1540-5
1855-0
313-0
5313-0 5253-0
5112-0
5150-0
5685-2
5655-2
5685-0
5655-0
5650-0 5750-0
1285-0 -1 -2
2050-0
2400-0
2305-0
2540-1
2401-0
2540-0
2530-0
2560-0
2515-0
2505-0
2560-1
2560-2
2515-2
2560-4
2560-3
3005-0
1505-0
3030-0
3515-0
3650-0
3505-0
1015-0
2260-0
2205-0
2225-0
4035-0
4075-0
2280-0
3050-0
CC
-2
6390-0
6390-9
4175-0
4160-0
4005-0
6305-0
1412-0
1450-0
1410-0
1411-0
4305-0
4350-0
4355-0
1815-0
1010-1
1825-0
1850-0
1880-0
-1-2
-1
5275-0
5650-1
5220-0
4025-0
4205-2
4205-0
4205-1
5240-0
5675-0
5651-0
5705-0
-3
5285-0
-2
2140-0
1280-0
2005-0
2020-0
2020-2
8401-0
6 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.9935
Cat. no. Qty. Part number Alternative Description Remarks
1001-0 0 442.9694-00 Basic design
1005-0 1 442.9871-00 Bottom shell
1006-0 2 442.6564-00 Cover
1006-1 4 843.1267 Stud screw,SMS1460,M12x45
1006-2 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
1006-3 4 845.0030-00 Lock nut M12 8 FZB ISO 7040
1010-1 1 442.6174-01 Liner-pinion shaft arm
1010-2 2 442.6175-01 Liner-narrow arm
1015-0 1 900.0026-00 Pipe angle
1200-0 1 442.6131-01 Bottom shell bushing
1280-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374
1285-0 1 900.0921-00 Swivel branch tee adapter 3/4”
1285-1 1 900.1412-00 Pipes Pipe KR 3/4”x70”
1285-2 1 900.0276-00 Cover 3/4”
BB 1:2.5
1:2.5
3240-1
3210-2
3210-0
3120-1
3090-1
3070-1
3190-1
3170-1
3305-0
3575-4
3575-2
3575-0
3220-2
3340-1
3585-0
3585-1
3240-2
3340-0
CC 1:2.5
1:2.5
3220-0
3120-2
3090-2
3070-2
3170-2
3190-2
DD
DD
3710-0
3710-1
1550-5
1550-0
SPC Sandvik CS420:01 442.9935
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 7
1400-0 1 442.6132-01 Dust collar
1400-1 4 840.0634-00 Screw M6S 16x25 8.8 ISO 4017
1404-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374
1405-0 12 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
1405-2 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
1410-0 1 442.6143-01 Backing lip
1411-0 1 442.6212-01 Shim
1411-0 1 442.6212-02 Shim
1411-0 1 442.6212-03 Shim
1411-0 1 442.6212-05 Shim
1412-0 3 841.0250-00 Screw MC6S 10x20 8.8 FZB
1430-0 1 442.6216-01 Gasket
1450-0 1 442.6146-01 Seal inner
1505-0 8 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
1505-2 8 847.0120-00 Washer TBRB 17x30
1540-0 12 840.0718-00 Screw M6S 36x180 8.8 ISO 4014
1540-1 12 845.0221-00 Nut M6M M36 8 FZB ISO 4032
1540-2 12 847.0162-00 Washer BRB 37x68 HB200 ISO 7089
1540-5 12 899.0229-00 Protective Cap SW55 2 H20
1550-0 3 442.6243-01 Screw
1550-5 3 899.0229-00 Protective Cap SW55 2 H20
1805-0 1 442.9685-01 Eccentric
1810-0 1 442.9686-01 Eccentric bushing
1815-0 1 442.6152-01 Hub
1816-0 1 442.6145-01 Ring
1817-0 6 840.0046-00 Screw M6S 12x35 8.8 ISO 4017
1817-2 6 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
1820-0 1 442.9607-01 Key
1825-0 4 841.0026-00 Screw MC6S 12x60 12.9
1825-1 4 841.0518-00 Screw
1825-2 8 847.0180-00 Washer DIN 137 B 13x24
1850-0 1 442.6127-00 Gear compl.
1855-0 1 857.0328-00 Key
1880-0 1 442.6130-01 Wearing plate
1885-0 8 853.0619-00 Dowel
2005-0 1 442.9872-01 Hydroset cylinder
2020-0 10 840.0542-00 Screws M6S 24x75 8.8
2020-2 10 847.0124-00 Washer BRB 25x45 HB200 SS 3576
2050-0 1 442.9873-01 Hydroset cylinder bushing
2055-0 1 840.0019-00 Screws M6S 8x12 8.8
2055-2 1 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089
2140-0 1 873.0439-00 O-ring
2205-0 1 442.9655-00 Piston
2225-0 1 853.0645-00 2_Split-, Spiral-Pins Pin PRYM 16x40
2260-0 1 442.6139-01 Piston wearing plate
2280-0 1 442.6137-01 Step washer
2305-0 1 442.6153-00 Hydroset packing
2400-0 1 442.6179-01 Packing clamp plate
2401-0 6 841.0267-00 Screw MC6S 12x30 8.8 FZB
2505-0 1 442.9660-00 Hydroset cylinder cover
2515-0 9 840.0542-00 Screws M6S 24x75 8.8
2515-2 9 847.0124-00 Washer BRB 25x45 HB200 SS 3576
Cat. no. Qty. Part number Alternative Description Remarks
1001-0 0 442.9694-00 Basic design
8 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.9935
2530-0 1 902.0605-00 Air bleed valve
2540-0 1 873.0830-00 O-ring
2540-1 1 873.1274-00 O-ring
2560-0 1 442.8783-01 Plug
2560-1 1 873.0111-00 O-ring 44,2x3 SMS 1586
2560-2 6 840.0023-00 Screw M6S 8x25 8.8 ISO 4017
2560-3 6 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089
2560-4 4 840.0019-00 Screws M6S 8x12 8.8
3001-0 1 442.6627-00 Pinion shaft housing ass
3005-0 1 442.6134-01 Pinion shaft housing
3030-0 1 442.6214-02 Gasket
3030-0 1 442.6214-01 Gasket
3030-0 1 442.6214-03 Gasket
3050-0 1 442.6127-02 Pinion
3070-1 1 868.0801-00 Bearing
3070-2 1 868.0801-00 Bearing
3090-1 1 442.6148-01 Spacer
3090-2 1 442.6148-01 Spacer
3120-1 1 873.0777-00 O-ring
3120-2 1 873.0777-00 O-ring
3170-1 1 873.1012-00 Seal
3170-2 1 873.1012-00 Seal
3190-1 1 442.6144-01 Plate
3190-2 1 442.6144-01 Plate
3210-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017
3210-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576
3220-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017
3220-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576
3240-1 1 442.6213-01 Gasket
3240-2 1 442.6213-01 Gasket
3305-0 1 900.0717-00 Filter Plug G 1/4 F14
3340-0 1 442.6202-01 Plug
3340-1 1 873.0383-00 Sealing Ring Tredo 16
3505-0 1 442.6133-01 Pinion shaft
3515-0 1 857.0051-00 Key
3575-0 1 442.2018-01 Plug
3575-2 1 900.0269-00 Barrel Nipples RSK 124 1645 DIN 20
3575-4 1 900.0275-00 Socket 3/4”
3585-0 1 442.6201-01 Glass gauge
3585-1 1 873.0385-00 Tredo Nr.20 3/4”
3650-0 1 855.0020-00 Retaining ring
3710-0 2 840.0956-00 Screw
3710-1 2 845.0009-00 Nut M6M M16 8 FZB ISO 4032
4001-0 0 442.6816-00 Main shaft ass excl. mantle
4005-0 1 442.6777-01 Main shaft
4025-0 1 442.6140-01 Main shaft sleeve
4035-0 1 853.0645-00 2_Split-, Spiral-Pins Pin PRYM 16x40
4075-0 1 442.6138-01 Main shaft step
4135-0 1 855.0020-00 Retaining ring
4160-0 1 442.8882-01 Head center
4175-0 1 442.9288-01 Mantle A M1
4175-0 1 442.6789-01 Mantle B M1
Cat. no. Qty. Part number Alternative Description Remarks
1001-0 0 442.9694-00 Basic design
SPC Sandvik CS420:01 442.9935
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 9
4205-0 1 442.6194-00 Head nut with burn ring
4205-1 1 442.6193-01 Inner head nut
4205-2 1 442.6217-01 Burning ring
4305-0 1 442.6906-01 Dust seal ring
4350-0 1 442.6141-01 Retainer
4355-0 1 442.6931-01 Retainer
4355-1 1 442.6932-01 Scraper
4365-0 11 840.0046-00 Screw M6S 12x35 8.8 ISO 4017
4365-1 1 840.0048-00 Screws M6S 12x45 8.8 ISO 1417
4365-2 11 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
5001-0 0 442.8374-00 Top shell EC2 mont. excl. concaves
5005-0 1 442.8366-01 Top shell
5112-0 8 442.0191-01 Dowel
5150-0 2 442.6798-00 Arm shield
5220-0 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4
5240-0 2 650.0086-06 Hose SAE 100 R1AT R1/4”x400
5253-0 1 914.0093-00 Lubrication Nipple AH R 1/4”
5275-0 2 442.6813-01 Bracket
5285-0 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
5313-0 2 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4
5650-0 1 442.8362-01 Spider cap
5650-1 1 912.0114-00 Air Filter P10102 R1/4”
5650-2 2 900.0652-00 Adapter G 1/4 BxG 1/4 B
5650-3 1 900.0018-00 Elbow
5651-0 1 873.0831-00 O-ring
5655-0 4 840.0067-00 Screw M6S 16x45 8.8 ISO 4017
5655-2 4 847.0120-00 Washer TBRB 17x30
5675-0 1 442.8363-01 Spider bushing
5685-0 6 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
5685-2 6 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
5705-0 1 442.8364-01 Seal
5750-0 1 900.0981-00 “Plug BSPT 1”” hexagon”
6001-0 0 442.6977-00 Concaves
6001-1 0 442.6978-00 Concaves
6305-0 1 442.8464-001 Lower concave ring EC
6305-0 1 442.8522-00 Lower concave ring C
6390-0 6 442.8550-00 Concave-top tier
6390-0 6 442.7379-00 Concave-top tier
6390-9 80 831.0016-00 Casting Compound
6390-9 80 831.0016-00 Casting Compound
8401-0 1 442.6809-00 Hydroset
8950-0 1 442.6821-00 Wrench and tool set
8950-0 1 442.6821-90 Wrench and tool set
Cat. no. Qty. Part number Alternative Description Remarks
1001-0 0 442.9694-00 Basic design
10 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.9935
This page is intentionally left blank
SPC Sandvik CS420:01 442.8901
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 11
3. Wearing plates in bottom shell
Cat. no. Qty. Part number Alternative Description Remarks
1010-1 1 442.6174-01 Pin shaft arm liner Arm liners
1010-2 2 442.6175-01 Narrow arm liner
1320-1 1 442.8902-01 Wearing plates Sold as a complete set
1320-2 2 442.8903-01
1320-3 2 442.8904-01
1320-4 2 442.8905-01
1320-5 2 442.8906-01
1320-6 9 804.0003-00 Rod 1312-00 4-kt 10x60
1320-7 4 847.0059-00 Washer TBRSB 13,5x36
1320-8 2 840.0047-00 Screw M6S 12x40 8.8 ISO 4014
1320-4
1320-1
1320-2
1320-6
1320-3
1010-1
1010-2
1320-2
1320-3
1320-6
1320-4
1320-5
12 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.8901
This page is intentionally left blank
SPC Sandvik CS420:01 442.6810
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 13
4. Feed hopper
Pos no Qty. Part number Alternative Description Remarks
1 1 442.6811-00 Feed hopper
2 1 442.6811-90 Feed hopper with insp. door
3 8 840.0072-00 Screw M6S 16x70 8.8 ISO 4014
4 8 847.0016-00 Washer BRB 17x30 HB 200 ISO 7089
5 8 845.0009-00 Nut M6M M16 8 ISO 4032
6 4 442.6812-00 Feed hopper cone
1, 2
3, 4, 5
6
14 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.6810
This page is intentionally left blank
SPC Sandvik CS420:01 442.6635
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 15
5. Rubber compression mounting
Pos no Qty. Part number Alternative Description Remarks
442.6635-00 Rubber compression mounting for crusher
1 1 845.0216-00 Nut M6MN 24
2 1 847.0124-00 Washer BRFB 25x45
3 1 442.6643-00 Top plate
4 1 864.0070-00 Rubber compression mounting SAW 125, 40 shore
5 8 840.0044-00 Screw M6S12x25
6 8 847.0147-00 Washer BRB 13x24
7 1 442.6644-00 Fixing plate, lower
Pos no Qty. Part number Alternative Description Remarks
442.6635-90 Rubber compression mountings for crusher on subframe
4 1 864.0070-00 Rubber compression mounting SAW 125, 40 shore
5 8 840.0044-00 Screw M6S12x25
6 8 847.0147-00 Washer BRB 13x24
7 1 442.6644-00 Fixing plate, lower
8 4 840.0047-00 Screw M6S 12x40
9 4 845.0030-00 Nut M6MN 12
16 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.6635
This page is intentionally left blank
SPC Sandvik CS420:01 442.6809
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 17
6. Hydroset-system (accumulator)
Pos no Qty. Part number Alternative Description Remarks
01 1 442.6908-01 Bushing R 2”x1
02 1 873.0390-00 Sealing ring TREDO 30
03 1 900.0648-00 Adapter R 1”x3/4”
04 1 873.0386-00 Sealing ring TREDO 23
05 1 650.0189-01 Hydraulic hose R 3/4”
06 1 900.0655-00 Adapter R3/4”
07 2 873.0385-00 Sealing ring TREDO 20
08 1 442.5969-01 Connection piece
09 1 900.0810-00 Bushing RED 3/4”R1/2
10 1 902.0605-00 Bleeder valve
12 1 442.8398-00 Protection
13 1 442.2100-01 Bracket
14 1 900.0746-00 Clamp RSGU 11 1100 30/15
15 1 840.0013-00 Screw M6S 6x25
16 1 845.0004-00 Nut M6M 6
1 919.0231-00 Adapter ISO228-G2A - ISO228-G2A Between check valve and
accumualator
18 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.6809
This page is intentionally left blank
SPC Sandvik CS420:01 442.8642
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 19
7. Over presssure supply system
Pos. no. Qty. Part number Alternative Description Remarks
442.8642-00 Over pressure unit Complete
442.8642-90 Over pressure unit for compressed air Complete
02 4 900.1424-00 Hose coupling 3/4
03 4 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm
04 5 819.0187-00 Hose 1
06 1 900.0040-00 Tee ISO49 B1 3/4
12 4 900.0365-00 -00 Hexagon nippel R 3/4
13 4 900.0022-00 -00 Elbow 3/4 A4 SMS 435
14 5 900.1139-00 -00 Clip RSGU 1.22/15
15 1 900.0005-00 -00 “Elbow ISO49 A1 3/4”””
20 1 442.9325-00 -00 Over pressure fan
22 2 912.0138-00 -00 Air filter Purolator PI 0154
24 2 900.0108-00 -00 Wrought iron pipe fittings 1x3/4
07 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
13 2 900.0022-00 -90 Elbow 3/4 A4 SMS 435
14 2 900.1139-00 -90 Clip RSGU 1.22/15
15 1 900.0005-00 -90 Elbow ISO49 A1 3/4
30 1 900.0180-00 -90 Nipple ISO49 N8 1/2x1/4
31 1 912.0113-00 -90 Air filter 504-2S 5 Micron
32 1 900.0169-00 -90 Nipple 1/4 ISO49 N8
33 1 902.0645-00 -90 Regulator 216-2-8
34 1 900.0182-00 -90 Nipple ISO49 N8 3/4x1/4
35 2 900.0054-00 -90 Tee ISO49 B1 3/4x3/8
36 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
37 1 923.0267-00 -90 Pressure gauge 2060 D100 0-1000 PA
39 1 900.0172-00 -90 Nipple ISO49 N8 3/4
30 31 32 33 34 36 35
20 21 22 23 24 13
13
2
3
4
3
2
13 6 2 3
14
14
4
12
3 2
35
7
37
15
39
442.8642-00
CRUSHER
TANK
442.8642-00
442.8642-90
20 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.8642
This page is intentionally left blank
SPC Sandvik CS420:01 442.9944
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 21
8. Belt driving SPC. 4-pol. 50Hz
Pos no Qty. Part number Alternative Description Remarks
1 442.9944-00 V-belt drive SPC, 4-pol 50 Hz Complete
01 1 879.0322-00 V-belt Pulley 375 MGT 100 4xSPC
02 1 869.0221-00 Bushing MGT NR 100 Di=65
04 1 857.0052-00 Key R 18x11x80 SMS 2306
05 1 442.6162-00 Washer
06 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
07 1 840.0065-00 Screw M6S M16x35 8.8 fzb ISO 4017
08 1 879.0343-00 -90 V-belt pulley 335 MTG100 4xSPC
09 1 -90 Bushing MGT - Order alt. According to order
10 1 -90 V-belet SPC According to order
22 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.9944
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SPC Sandvik CS420:01 442.9911
© 2008 Sandvik SRP AB Doc. no. R 223.1333 en Ver. 1 23
9. Belt driving 8 V 6-pol. 60Hz
Pos no Qty. Part number Alternative Description Remarks
1 442.9911-00 V-belt drive 8V 6-pol 60 Hz Complete
01 1 869.0328-00 Bushing QD F65 Di=65
02 1 442.6162-00 Washer
03 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
04 1 840.0067-00 Screw M6S M16x45 8.8 fzb ISO 4017
05 1 879.0616-00 V-belt Pulley QD Dy16” 4x8V
06 1 -90 Bushing QD/F - Order alt According to order
07 1 879.0621-00 -90 V-belt Pulley QD-F Dy 18” 4x8V
08 1 -90 V-belet 8V - Order alt. According to order
09 1 857.0052-00 Key R 18x11x80 SMS 2306
24 Doc. no. R 223.1333 en Ver. 1 © 2008 Sandvik SRP AB
SPC Sandvik CS420:01 442.9911
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spare parts catalog Doc. no. R 223.1339 en
SANDVIK CS660:01
This document is valid for:
Serial no. / Machine no. Sign.
SANDVIK CS660:01
© Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1339 en
Issue: 20080409
Version: 1
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CS660:01 Table of contents
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 1
Contents Page
1. Crusher system specification . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Wearing plates in bottom shell . . . . . . . . . . . . . . . . . . . . . 11
4. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6. Mainshaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. Concave ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9. Spider assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11. Rubber compression mountings . . . . . . . . . . . . . . . . . . . 25
12. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13. Over presssure supply system . . . . . . . . . . . . . . . . . . . . 29
14. Belt driving SPC. 4-pol. 50 Hz . . . . . . . . . . . . . . . . . . . . . . 31
15. Belt driving 8V. 6-pol. 60 Hz . . . . . . . . . . . . . . . . . . . . . . . 33
2 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 Table of contents
SPC Sandvik CS660:01 452.2321
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 3
1. Crusher system specification
1. For other configuration contact R&D for advice.
Ecc. Ecc. Mantle types
Concave throw bushing Select mantle of the type A (or the thinner type B)
combin. Select mantle of the type B
C.S.S. (mm)
(mm) 25 29 32 35 38 41 44 48 51 54 57 60 64 70 76 83
C 20
25
30
35
40
EC 20
25
30
35
40
Crushing Chamber and Eccentric Bushing Selections
4 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 452.2321
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SPC Sandvik CS660:01 442.8980
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 5
2. Cone crusher
6 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.8980
Cat no Qty Part number Alternative Description Remarks
1005-0 1 442.8735-01 Bottom shell
1005-1 1 442.8860-00 Foot assembly
1005-2 16 840.0669-00 Screw M6S 24x70 8.8 ISO 4017
1005-3 16 847.0124-00 Washer BRB 25x45 HB200 SS 3576
1006-0 2 442.7201-00 Cover
1006-1 4 843.1267 Stud screw,SMS1460,M12x45
1006-2 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
1006-3 4 845.0030-00 Lock nut M12 8 FZB ISO 7040
1010-1 1 442.8760-00 Liner-pin shaft arm
1010-2 2 442.8759-00 Liner-narrow arm
1015-0 1 900.2108-00 Elbow
1200-0 1 442.8742-01 Bottom shell bushing
1280-0 1 853.0464-00 Pin CP 12m6x12 SMS 2374
1285-0 1 900.0921-00 Swivel branch tee adapter 3/4”
1285-1 1 900.1412-00 Pipes Pipe KR 3/4”x70
1285-2 1 900.0276-00 Cover 3/4”
1320-0 1 442.9039-00 Liners in bottom shell
1400-0 1 442.8741-01 Dust collar See chapter Dust collar
1401-0 1 442.8744-01 Ring
1404-0 1 853.0464-00 Pin CP 12m6x12 SMS 2374
1405-0 16 840.0943-00 Screw M6S H16x70
1405-2 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
1410-0 1 442.8762-01 Locating bar
1411-0 1 442.8809-01 Shim
1 442.8809-02 Shim
1 442.8809-03 Shim
1 442.8809-04 Shim
1412-0 3 840.0019-00 Screws M6S 8x12 8.8
1430-0 1 442.8808-01 Gasket
1450-0 1 442.8747-01 Seal ring inner
1505-0 8 840.0072-00 Screw M6S 16x70 8.8 ISO 4014
1505-2 8 847.0060-00 Washer TBRSB 17x42
1540-0 20 840.1073-00 Screws M6S 42x220 8.8
1540-1 20 845.0322-00 Nut M6M M42 8 FZB ISO 4032
1540-2 20 847.0171-00 Washer BRB 43x80 HB 200 SS 3576
1540-5 20 899.0278-00 Protective Cap SW65 2 H20
1550-0 4 442.7243-01 Screw M6S 42x90
1550-5 4 899.0278-00 Protective Cap SW65 2 H20
SPC Sandvik CS660:01 442.8980
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 7
1805-0 1 442.8973-01 Eccentric
1810-0 1 442.9033-01 Eccentric bushing 20+25+30+35+40
1815-0 1 442.8729-01 Hub
1816-0 1 442.8743-00 Ring
1817-0 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO4017
1817-2 8 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
1820-0 1 442.9610-01 Key R 28x16x320
1825-0 7 841.0028-00 Screw
1825-1 9 841.0025-00 Screw MC6S 12x50 12.9
1825-2 16 847.0180-00 Washer DIN 137 B 13x24
1850-0 1 442.8723-00 Gear and pinion set
1855-0 1 442.8807-01 Key
1880-0 1 442.8761-01 Ecc. wearing plate
1885-0 8 853.0646-00 Pin Prym N 16x45
2005-0 1 442.8722-01 Hydroset cylinder
2020-0 20 840.0672-00 Screw M6S 24x100 8.8 ISO 4014
2020-2 20 847.0124-00 Washer BRB 25x45 HB200 SS 3576
2050-0 1 442.8724-01 Hydroset cyl. bushing
2055-0 1 840.0019-00 Screws M6S 8x12 8.8
2055-2 1 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089
2140-0 1 873.1152-00 O-Ring 625x7 SMS 1586
2205-0 1 442.8758-00 Piston
2225-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374
2260-0 1 442.8730-01 Piston wearing plate
2280-0 1 442.8731-01 Step washer
2305-0 1 442.8739-00 Chevron packing
2400-0 1 442.8725-01 Packing clamp plate
2401-0 8 841.0266-00 Screw MC6S 12x25 8.8
2505-0 1 442.8726-01 Hydroset cyl. cover
2515-0 18 840.0674-00 Screw M6S 24x120 8.8 ISO 4014
2515-2 18 847.0124-00 Washer BRB 25x45 HB200 SS 3576
2530-0 1 902.0605-00 Air Bleeder valve
2540-0 1 873.1153-00 O-ring
2540-1 1 873.1277-00 O-ring
2560-0 1 442.8783-01 Plug
2560-1 1 873.0111-00 O-ring 44,2x3 SMS 1586
2560-2 6 840.0023-00 Screws M6S 8x25 8.8
2560-3 6 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089
2560-4 3 840.0019-00 Screws M6S 8x12 8.8
3001-0 1 442.8847-00 Pinion shaft housing ass
3005-0 1 442.8764-01 Pinion shaft housing
3030-0 1 442.8803-01 Gasket
1 442.8803-02 Gasket
1 442.8803-03 Gasket
3050-0 1 442.8723-02 Pinion
3070-1 1 868.0799-00 Bearing
3070-2 1 868.0806-00 Bearing
3090-1 1 442.8771-01 Spacer
3090-2 1 442.8771-01 Spacer
3120-1 1 873.0128-00 O-ring
3120-2 1 873.0128-00 O-ring
3170-1 1 873.1161-00 Oil seal ring
3170-2 1 873.1161-00 Oil seal ring
Cat no Qty Part number Alternative Description Remarks
8 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.8980
3190-1 1 442.8766-01 Plate
3190-2 1 442.8765-01 Plate
3210-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017
3210-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576
3220-0 6 840.0067-00 Screw M6S 16x45 8.8 ISO 4017
3220-2 6 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
3240-1 1 442.8775-01 Gasket
3240-2 1 442.8774-01 Gasket
1 442.8774-02 Gasket
3330-0 1 853.0590-00 Spring Pin Prym N 8x28
3505-0 1 442.8772-01 Pinion shaft
3515-0 1 857.0350-00 Key
3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435
3585-0 1 900.2026-00 Magnetic plug 0606-12
3585-1 1 873.0385-00 Tredo Nr.20 3/4”
3590-0 1 442.8778-01 Oil level plug
3590-1 2 873.0108-00 Seals O-ring 34,2x3 SMS 1586
3590-2 1 442.7578-01 Pipe
3650-0 1 855.0132-00 Retaining ring
3710-0 2 840.1063-00 Screw M6S 16x120H 8.8
3710-1 2 845.0009-00 Nut M6M M16 8 FZB ISO 4032
4001-0 0 Main shaft mounted See chapter Mainshaft assembly
4005-0 1 452.1640-901 Main shaft - Head centre
4025-0 1 442.8792-01 Main shaft sleeve
4035-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374
4075-0 1 442.8732-01 Main shaft step
4135-0 1 855.0026-00 Retaining Ring Sga 100 SS1581
4175-0 1 442.8982-01 Mantle A
1 442.8983-01 Mantle B
4175-9 40 831.0016-00 Casting compound (kg)
4205-0 1 442.8800-00 Head nut with burn ring
4205-1 1 442.8791-01 Inner head nut
4205-2 1 452.0269-001 Burning ring
4305-0 1 442.8802-01 Dust seal ring
4350-0 1 442.8801-01 Retaining ring
4355-0 1 442.8804-01 Retainer
4355-1 1 442.8805-01 Scraper
4365-0 11 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
4365-1 1 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
4365-2 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
5001-0 0 442.9076-00 Top shell asm. excl. concave ring
5005-0 1 442.8970-01 Top shell
5110-0 12 442.8975-01 Rim liner
5112-0 24 853.0983-00 Bar
5150-0 2 442.8976-01 Arm shield
5155-0 4 853.0984-00 Bar
5220-0 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4
5220-1 2 900.1030-00 Bushing RI-08-04 1/2”-1/4”
5240-0 2 650.0086-19 Hose
5253-0 1 914.0093-00 Lubrication Nipple AH R 1/4”
5275-0 2 442.9086-01 Bracket
5285-0 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
5311-0 12 840.1124-00 Screw M6S 42x280 8.8 ISO 4014
Cat no Qty Part number Alternative Description Remarks
SPC Sandvik CS660:01 442.8980
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 9
5311-1 12 845.0322-00 Nut M6M M42 8 FZB ISO 4032
5311-2 12 847.0171-00 Washer BRB 43x80 HB 200 SS 3576
5311-8 12 442.9172-01 Clamping bar
5311-9 12 899.0278-00 Protective Cap SW65 2 H20
5313-0 1 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4
5313-1 2 900.0652-00 Adapter G 1/4 BxG 1/4 B
5350-1 4 442.7243-01 Screw M6S 42x90
5350-5 4 899.0278-00 Protective Cap SW65 2 H20
5601-0 0 442.9077-00 Spider asm. incl. liners
5605-0 1 442.8969-00 Spider
5650-0 1 442.8753-01 Spider cap
5650-1 1 912.0114-00 Air Filter P10102 R1/4”
5650-2 1 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4
5651-0 1 873.1160-00 O-ring
5655-0 4 840.0650-00 Screw M6S 20x65 8.8 ISO 4017
5655-2 4 847.0165-00 Washer TBRB 21x36 1370 SS 1466
5660-0 1 442.8977-01 Spider bowl
5665-0 1 853.0985-00 Bar
5665-1 1 877.0350-00 Schackle
5665-2 2 877.0351-00 Chain
5665-3 2 877.0352-00 Chain joint
5675-0 1 442.8754-01 Spider bushing
5685-0 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017
5685-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576
5705-0 1 442.8755-01 Oil seal ring
5750-0 1 900.0981-00 Plug BSPT 1” hexagon
6001-0 0 442.9078-00 Crushing chamber EC
0 442.9079-00 Crushing chamber C
6305-0 1 442.8979-00 Concave ring
1 442.9071-00 Concave ring C, lower
6395-0 1 442.8981-00 Concave ring EC, upper
1 442.9072-00 Concave ring C, upper
6395-9 240 831.0016-00 Casting compound (kg)
6395-9 460 831.0016-00 Casting compound (kg)
8401-0 1 442.8985-00 Hydroset
8950-0 1 442.8877-90 Wrench and tool set
Cat no Qty Part number Alternative Description Remarks
10 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.8980
This page is intentionally left blank
SPC Sandvik CS660:01 442.9039
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 11
3. Wearing plates in bottom shell
Cat. no. Qty. Part number Alternative Description Remarks
1010-1 1 442.8760-00 Liner-Pin shaft arm Arm liners
1010-2 2 442.8759-01 Liner-Narrow arm
1320-1 1 442.9040-01 Wearing plate
1320-2 2 442.9041-01 Wearing plate
1320-3 2 442.9042-01 Wearing plate
1320-4 7 442.9043-01 Wearing plate
12 804.0004-00 Rod 1312-00 4-kt 12 L=60
8 847.0059-00 Washer TBRSB 13,5x36 1370
2 840.0049-00 Screw M6S 12x40 8.8 ISO 4014
1320-4 1320-4
1320-1
1320-3
1010-1
1010-2
1320-2
1320-3
1320-4
1320-2
12 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.9039
This page is intentionally left blank
SPC Sandvik CS660:01 442.4412
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 13
4. Dust collar
Pos no. Qty. Part number Alternative Description Remarks
1 1 452.4151-001 Dust collar Arm liners
2 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
3 16 840.0074-00 Screw M6S 16x80 8.8 ISO 4014
1
2, 3
14 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.4412
This page is intentionally left blank
SPC Sandvik CS660:01 442.4221
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 15
5. Eccentric assembly
Pos no. Qty. Part number Alternative Description Remarks
1 1 442.8973-01 Eccentric
2 1 442.9033-01 Eccentric bushing 20+25+30+35+40
3 1 442.8729-001 Hub
4 1 442.8743-00 Ring
5 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017
6 8 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
7 1 442.9610-01 Key R 28x16x320
8 7 841.0028-00 Screw MC6S 12x100 12.9
9 9 841.0025-00 Screw MC6S 16x50 12.9
10 16 847.0180-00 Washer DIN 137 B 13x24
11 1 442.8723-00 Gear and pinion set purchase drawing
12 1 442.8807-001 Key T50x28x75
A A
7
12
1
11
4
9 10
5
3
6
2
A-A
8, 10
16 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.4221
This page is intentionally left blank
SPC Sandvik CS660:01 442.4222
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 17
6. Mainshaft assembly
Pos no. Qty. Part number Alternative Description Remarks
442.9620-00 Transport frame Suits both 901 and 902
899.0331-00 Lifting eye bolt
Pos no. Qty. Part number Alternative Description Remarks
452.4222-901 Mainshaft excluding mantle
1 1 452.1640-901 Main shaft - Head centre
2 1 442.8792-01 Main shaft sleeve
3 1 853.0119-00 Pin CP 25m6x60
8 1 442.8791-01 Inner head nut
2
1
8
5
3 4
9
11 10
12
1514
1315
7
(Continued)
18 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.4222
Pos no. Qty. Part number Alternative Description Remarks
452.4222-902 Mainshaft including mantle
4 1 855.0026-00 Retaining ring
5 1 452.4295-901 X Mantle alt
442.8982-01 Mantle A
442.8982-01 Mantle B
6 1 831.0016-00 X Casting compound (kg)
7 1 442.8800-00 Head nut with burn ring
9 1 442.8802-01 Dust seal ring
10 1 442.8801-01 Retaining ring
11 1 442.8804-01 Retainer
12 1 442.8805-01 Scraper
13 11 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
14 1 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
15 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
SPC Sandvik CS660:01 442.4223
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 19
7. Topshell assembly
Bolts and nuts
Pos no. Qty. Part number Alternative Description Remarks
1 20 840.1073-00 Screws M6S 42x220 8.8
2 20 845.0322-00 Nut M6M M42 8 fzb ISO 4032
3 20 847.0171-00 Washer BRB 43x80 HB 200
4 28 899.0278-00 Protective Cap SW65 2 H20
5 8 442.9530-01 Screw M6S 42x100
1
3
2
4
4
5
6
7, 8
4
5
(Continued)
20 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.4223
8. Concave ring
Pos no. Qty. Part number Alternative Description Remarks
452.4223-901
6 442.8970-01 Top shell
Pos no. Qty. Part number Alternative Description Remarks
452.4223-902
6 1 442.8970-01 Top shell
7 1 831.0016-00 X Casting compoud (kg)
8 1 452.4346-901 X Concave ring alt. See below
Pos no. Qty. Part number Alternative Description Remarks
1 1 442.8979-00 x Concave ring EC
2 1 442.8981-00 Concave ring EC + lifting lug, upper
1 1 442.9071-00 Concave ring C-EC2
2 1 442.9072-00 Concave ring C + lifting lug, upper
1
2
SPC Sandvik CS660:01 442.4224
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 21
9. Spider assembly
A
B
19 25 24 33
21
2 1 32
11
12
13
18
14
3
15 29
30 31
34
F
4
22 23
F (1 : 5)
8
10
17 16
A (1 : 4)
6 5
B (1 : 4)
7
9 20
17
16
(Continued)
22 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.4224
Pos no. Qty. Part number Alternative Description Remarks
1 12 442.8975-01 Rim liner
2 24 452.4342-001 Bar D40x40
3 2 442.8976-01 Arm shield
4 4 452.4343-001 Bar D80x65
5 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4
6 2 900.1030-00 Bushing RI-08-04 1/2”-1/4”
7 2 650.0086-19 Hose
8 1 914.0093-00 Lubrication Nipple AH R 1/4”
9 2 442.9086-01 Bracket
10 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
11 12 840.1124-00 Screw M6S 42x280 8.8 ISO 4014
12 12 845.0322-00 Nut M6M M42 8 FZB ISO 4032
13 12 847.0171-00 Washer BRB 43x80 HB 200 SS 3576
14 12 442.9172-01 Clamping bar
15 12 899.0278-00 Protective Cap SW65 2 H20
16 2 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4
17 2 900.0652-00 Adapter G 1/4 BxG 1/4 B
18 1 442.8969-00 Spider
19 1 442.8753-01 Spider cap
20 1 912.0114-00 Air Filter P10102 R1/4”
21 1 873.1160-00 O-ring 529,3x5,7
22 4 840.0650-00 Screw M6S 20x65 8.8 ISO 4017
23 4 847.0165-00 Washer TBRB 21x36 1370 SS 1466
24 1 442.8977-01 Spider cap
25 1 853.0985-00 Bar
29 1 442.8754-01 Spider bushing
30 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017
31 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576
32 1 442.8755-01 Seal ring
33 1 900.0981-00 Plug BSPT 1” hexagon
34 1 900.0736-00 Plug BSPT 1/4
SPC Sandvik CS660:01 442.9120
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 23
10. Feed hopper
Pos no. Qty. Part number Alternative Description Remarks
01 1 442.8978-00 Feed hopper
02 12 840.0532-00 Screw M6S 20x110 8.8 ISO 4014
03 12 845.0203-00 Lock nut M20 8 ISO 7040
04 12 847.0132-00 Washer BRB 21x36 HB 200
05 12 847.0197-00 Washer TBRSB 21x52 1370
2
4
5
3
1
24 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.9120
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SPC Sandvik CS660:01 442.9875
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 25
11. Rubber compression mountings
Pos no. Qty. Part number Alternative Description Remarks
05 8 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
06 24 847.0132-00 Washer BRB 21x36 HB200 SS 3576
07 2 442.5904-01 Fixing plate
08 8 840.0078-00 Screw M6S 20x60 8.8 ISO 4017
09 8 845.0203-00 Nut lock ISO 7040 M20 8 fzb
11 4 864.0046-00 Vibration damper SAW 150 B
12 4 442.9833-01 Mounting plate
13 16 840.0049-00 Screw M6S 12x50 8.8 ISO 4014
14 16 840.0044-00 Screw M6S 12x25 8.8 ISO 4017
15 48 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
16 16 845.0030-00 Lock nut M12 8 fzb ISO 7040
17 2 864.0079-00 Rubber compression mounting SAW 300B
26 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.9875
Pos no. Qty. Part number Alternative Description Remarks
01 4 845.0273-00 Lock nut M6MN 36 8
02 4 847.0162-00 Washer BRB 37x68 HB200 ISO 7089
03 4 442.9781-00 Top plate
04 4 864.0066-00 Rubber compression mounting
05 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
06 32 847.0132-00 Washer BRB 21x36 HB200 SS 3576
07 4 442.5904-01 Fixing plate
10 16 840.1169-00 Screw m6S 20x30 8.8 ISO 4017
SPC Sandvik CS660:01 442.8985
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 27
12. Hydroset system
Pos no Qty Part number Alternative Description Remarks
01 1 442.6908-01 Bushing
02 2 873.0390-00 Seals Tredo 30
03 1 900.0648-00 Adapter 1x3/4”
04 1 873.0386-00 Seal Tredo 23
05 1 442.9762-01 Connection piece
06 1 900.0655-00 Adapter 3/4”
07 3 873.0385-00 Tredo Nr.20 3/4”
08 1 650.0298-01 Hydraulic hose
09 1 442.2100-01 Bracket
10 1 900.0746-00 Clip RSGU 11 1100 30/15
11 1 840.0013-00 Screw M6S M6x25 8.8 fzb ISO 4017
12 1 845.0004-00 M6M M6 8 fzb ISO 4032
13 1 900.0964-00 Swivel elbow adapter 3/4”
14 1 900.0810-00 Reducing RED R3/4””x1/2”
15 1 902.0605-00 Air Bleeder valve
16 1 900.2041-00 Straight adapter G3/4 BxG 3/4 B
17 1 442.9106-01 Support
18 2 442.9109-01 Bracket
28 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.8985
19 1 442.9108-01 Wear rubber 15x450x600
20 1 442.8933-00 Bracket
21 10 840.0048-00 Screws M6S 12x45 8.8 ISO 1417
22 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
23 4 845.0030-00 Lock nut M12 8 FZB ISO 7040
24 1 442.8934-00 Wearing liner
25 1 442.8934-90 Wearing liner
26 1 442.9107-01 Clamp
27 5 840.0065-00 Screw M6S 16x35 8.8 ISO 4017
28 5 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
29 1 900.2163-00 Plug
Pos no Qty Part number Alternative Description Remarks
(Continued)
SPC Sandvik CS660:01 442.8642
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 29
13. Over presssure supply system
Pos. no. Qty. Part number Alternative Description Remarks
442.8642-00 Over pressure unit Complete
442.8642-90 Over pressure unit for compressed air Complete
02 4 900.1424-00 Hose coupling 3/4
03 4 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm
04 5 819.0187-00 Hose 1
06 1 900.0040-00 Tee ISO49 B1 3/4
12 4 900.0365-00 -00 Hexagon nippel R 3/4
13 4 900.0022-00 -00 Elbow 3/4 A4 SMS 435
14 5 900.1139-00 -00 Clip RSGU 1.22/15
15 1 900.0005-00 -00 Elbow ISO49 A1 3/4”
20 1 442.9325-00 -00 Over pressure fan
22 2 912.0138-00 -00 Air filter Purolator PI 0154
24 2 900.0108-00 -00 Wrought iron pipe fittings 1x3/4
07 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
13 2 900.0022-00 -90 Elbow 3/4 A4 SMS 435
14 2 900.1139-00 -90 Clip RSGU 1.22/15
15 1 900.0005-00 -90 Elbow ISO49 A1 3/4
30 1 900.0180-00 -90 Nipple ISO49 N8 1/2x1/4
31 1 912.0113-00 -90 Air filter 504-2S 5 Micron
32 1 900.0169-00 -90 Nipple 1/4 ISO49 N8
33 1 902.0645-00 -90 Regulator 216-2-8
34 1 900.0182-00 -90 Nipple ISO49 N8 3/4x1/4
35 2 900.0054-00 -90 Tee ISO49 B1 3/4x3/8
36 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
37 1 923.0267-00 -90 Pressure gauge 2060 D100 0-1000 PA
39 1 900.0172-00 -90 Nipple ISO49 N8 3/4
30 31 32 33 34 36 35
20 21 22 23 24 13
13
2
3
4
3
2
13 6 2 3
14
14
4
12
3 2
35
7
37
15
39
442.8642-00
CRUSHER
TANK
442.8642-00
442.8642-90
30 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.8642
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SPC Sandvik CS660:01 442.9956
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 31
14. Belt driving SPC. 4-pol. 50 Hz
Pos. no. Qty. Part number Alternative Description Remarks
01 1 879.0521-00 V-belt pulley 630 MGT 125 12xSPC
02 1 869.0286-00 Bushing MTG no 125 Ø110
04 1 857.0336-00 Ket T 28x16x110 SMS 2307
05 1 442.8788-01 Spacer 2172-03 D124,5/110,5
06 1 442.8787-01 Washer 2142-50 D 124,5/18x15
07 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
08 1 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017
9 10
4 2 1
5
6
7, 8
3
11
32 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.9956
This page is intentionally left blank
SPC Sandvik CS660:01 442.9948
© 2007 Sandvik SRP AB Doc. no. R 223.1339 en Ver. 1 33
15. Belt driving 8V. 6-pol. 60 Hz
Pos. no. Qty. Part number Alternative Description Remarks
01 1 869.0330.00 Bushing QD n110mm Ø110
02 1 857.0356-00 Key 28x16x140 SMS 2306
03 1 442.8787-00 Washer 2142-50 D 124,5/18x15
04 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
05 1 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017
06 1 879.0619-00 V-belt pulley
6 2 1
3
4, 5
9
8 7
34 Doc. no. R 223.1339 en Ver. 1 © 2007 Sandvik SRP AB
SPC Sandvik CS660:01 442.9948
This page is intentionally left blank
H8800:03 Hydrocone
Contents
目录
R 223.1250.01
en / ch
2003-10-31
1 (2)
Cone crusher H8800:03
圆锥破碎机
(452.0256) R 223.1258 2
Wear plates, bottomshell
下架体耐磨板
(452.0313) R 223.1259 3
Wearing rubber, Hydroset cylinder
液压缸耐磨橡胶板
(458.0140) R 223.1204 4
Feed hopper with feed distributor, EEF, EF, EFX, F, (MF)
带分料器受料
(442.9757) R 223.1205
带锥形漏斗受料槽
5a
Feed hopper with cone plates, MC, C, EC (442.9741) R 223.1206 5b
Direct drive on sub-frame
底架上直联驱动
(458.0398) R 223.1237 6a
Installation, V-belt drive
安装,V型带传动
(453.0546) R 223.1260 6b
Frame, V-belt drive
底架,V型带传动
(458.0530) R 223.1265 6c
Rubber compression mountings, direct drive
橡胶减振垫,直联驱动
(442.9650-91) R 223.1207 7a
Rubber compression mountings, V-belt drive
橡胶减振垫,V型带传动
Amortisseur de vibrations, transmission à courroies
(442.9650-92) R 223.1249 7b
Hydroset-system
液压系统
(442.9791) R 223.1208 8
Hoses and protections at crusher
软管及保护
(442.9484) R 223.1209 9
H8800:03 Hydrocone
Contents
目录
R 223.1250.01
en / ch
2003-10-31
2 (2)
Over pressure fan
正压防尘风机
(452.1084) R 223.1255 10
H8800 Hydrocone
Tool list
Lista de herramientas
Liste d'outillage
R 223.1069.01
en / es / fr
(4.442.9399-00)
2002-08-26
12
1 (4)
Tool list
Lista de herramientas
Liste d'outillage
H8800 Hydrocone
Tool list
Lista de herramientas
Liste d'outillage
R 223.1069.01
en / es / fr
(4.442.9399-00)
2002-08-26
12
2 (4)
Qty.
Cant.
Nombr
Description
Denominación
Désignation
Part No.
No. de articulo
No. d'article
Remarks
Observaciónes
Remarques
1 Lifting tool
Herramienta de elevacion
Outils de levage
442.9443-00 Eccentric sleeve
Casquillo de exéntrica
Manchon d'exentrique
1 Lifting tool
Herramienta de elevacion
Outils de levage
442.9444-00 Bottomshell bushing
Casquillo de bastidor
Manchon de bâti
1 Lifting tool
Herramienta de elevacion
Outils de levage
442.9446-00 Piston wearing plate, step washer
Placa de presion, placa de pr. intermedia
Plaque de pression, pl. de pr. intermédiaire
1 Piston stop plate
Tope de émbolo
Plaque d'arret de piston
442.9511-00 Holding piston
Bolqueo del émbolo
Fixation de piston
2 Screw M6S 30x100
Tornillo
Vis
840.0692-00 Piston stop plate
Tope de émbolo
Plaque d'arret de piston
1 Lowering rod M16x900
Riostra de descenso
Barre de descente
442.7284-90 Main shaft step
Placa de presion, superior
Grain de butée
3 Lowering rod M30x1000
Riostra de descenso
Barre de descente
843.1529-00 Piston
Embolo
Piston
3 Nut M6M 30 8
Tuerca
Ecrou
845.0013-00 Lowering rod M30x1000
Riostra de descenso
Barre de descente
1 Eye bolt LT M80
Anilla de elevacion
Cheville a oeillet
899.0336-00 Main shaft
Eje principal
Axe principal
3 Eye bolt LT M30
Anilla de elevacion
Cheville a oeillet
899.0032-00 Filler ring (MF, M), Hydroset cylinder cover
Anillo de intermedia (MF, M), culata de caja de émbolo
Bague (MF, M), couvercle de cylindre de piston
3 Eye bolt M20
Anilla de elevacion
Cheville a oeillet
899.0160-00 Spider bushing, filler ring (MC)
Casquillo de punta, anillo de intermedia (MC)
Douille de pointe, Bague (MC)
4 Eye bolt LT M16
Anilla de elevacion
Cheville a oeillet
899.0147-00 Dust collar, piston, support ring
Anillo de deslizamiento, embolo, excéntrica, anillo tensor
Bague de glissement, piston, excentrique anneau support
H8800 Hydrocone
Tool list
Lista de herramientas
Liste d'outillage
R 223.1069.01
en / es / fr
(4.442.9399-00)
2002-08-26
12
3 (4)
Qty.
Cant.
Nombr
Description
Denominación
Désignation
Part No.
No. de articulo
No. d'article
Remarks
Observaciónes
Remarques
3 Eye bolt LT M12
Anilla de elevacion
Cheville a oeillet
899.0155-00 Bottomshell bushing, ecc. bushing, mainshaft sleeve
Casquillo de exéntrica, casquillo de excéntrica, manguito
de eje principal
Manchon d'exentrique, douille déxcentrque, douille
d'arbre principal
3 Eye bolt LT M10
Anilla de elevacion
Cheville a oeillet
899.0099-00 Hydroset cylinder bushing
Camisa de caja de émbolo
Chemise de vérin Hydroset
2 Eye bolt LT M8
Anilla de elevacion
Cheville a oeillet
899.0244-00 Inner head nut
Anillo roscado
Écrou intérieur
1 Ring spanner striking 65mm
Llave anular
Clé de serrage d'anneaux
920.0110-00 Screw and nut M42
Tornillo y tuerca
Vis et écrou
1 Ring spanner striking 55mm
Llave anular
Clé de serrage d'anneaux
920.0109-00 Screw and nut M36
Tornillo y tuerca
Vis et écrou
1 Ring spanner striking 46mm
Llave anular
Clé de serrage d'anneaux
920.0238-00 Screw M30
Tornillo
Vis
1 U-ring spanner 55 mm
Llave en U
Clé de serrage U
920.0243-00 Screw and nut M36
Tornillo y tuerca
Vis et écrou
1 U-ring spanner 46 mm
Llave en U
Clé de serrage U
920.0131-00 Screw and nut M30
Tornillo y tuerca
Vis et écrou
1 U-ring spanner 36 mm
Llave en U
Clé de serrage U
920.0135-00 Screw and nut M24
Tornillo y tuerca
Vis et écrou
1 U-ringspanner 30 mm
Llave en U
Clé de serrage U
920.0134-00 Screw and nut M20
Tornillo y tuerca
Vis et écrou
1 U-ring spanner 24 mm
Llave en U
Clé de serrage U
920.0022-00 Screw and nut M16
Tornillo y tuerca
Vis et écrou
1 U-ring spanner 18 mm
Llave en U
Clé de serrage U
920.0244-00 Screw and nut M12
Tornillo y tuerca
Vis et écrou
H8800 Hydrocone
Tool list
Lista de herramientas
Liste d'outillage
R 223.1069.01
en / es / fr
(4.442.9399-00)
2002-08-26
12
4 (4)
Qty.
Cant.
Nombr
Description
Denominación
Désignation
Part No.
No. de articulo
No. d'article
Remarks
Observaciónes
Remarques
1 U-ring spanner 16 mm
Llave en U
Clé de serrage U
920.0245-00 Screw and nut M10
Tornillo y tuerca
Vis et écrou
1 Socket screw key 19
Llave hexagonal
Clé a douille
920.0042-00 Screw MC6S 24
Tornillo
Vis
1 Socket screw key 14
Llave hexagonal
Clé a douille
920.0040-00 Screw MC6S 16
Tornillo
Vis
1 Socket screw key 10
Llave hexagonal
Clé a douille
920.0038-00 Screw MC6S 12
Tornillo
Vis
1 Socket screw key 8
Llave hexagonal
Clé a douille
920.0037-00 Screw MC6S 10
Tornillo
Vis
1 Socket screw key 5
Llave hexagonal
Clé a douille
920.0035-00 Air bleeder valve
Valvula de purga de aire
Soupape de purga d'air
1 Socket screw key 5/8"
Llave hexagonal
Clé a douille
920.0032-00 Plug, spider cap
Escuado de proteccion
Capot de protection
5 Chunk of lead
Cilindro de plomo
Cylindre en plomb
442.0800-91 Check of close side setting
Control de la abertura de ranura
Controle de réglage cote fermé
1 Feeler gauge 0,05-1 mm
Calibre de espesor
Calibre d'épaisseur
923.0422-00
3 Lifting tool
Herramienta de elevacion
Outils de levage
452.0452-001 Scraper ring
Anillo de raspador
Anneau de racleur
Machine data at delivery
Datos de la máquina al efectuarse la entrega
Fiche de machine à la livrasion
R 000.001.00
en / es / fr
2002-04-03
1
1 (1)
Machine type and size
Tipo de máquina y tamanño
Type et taille de machine
Throw
Exc.
Exc.
Serial No.
No. de fabricación
No. de série
Order No.
No. de pedido
No. de commande
Sales No.
No. de venta
No. de vente
Always give:
The machine's type and serial No. according to our identification plate.
The Part No. and Description of the ordered parts.
The correct name and address for delivery.
Think ahead! Avoid unnecessary downtime and increased freight charges by ordering parts in
good time.
Indicar siempre al efectuar los pedidos:
Tipo de máquina y No. de fabricación según el rótulo de identificación.
El No. de artículo y la denominación de las piezas pedidas.
Nombre y dirección de entrega correctos.
Piense en adelante! Evite interrupciones innecesarias y flets elevados pidiendo las piezas a tiempo.
A la commande, prière d'indiquer:
Type de machine et No. de série selon notre plaque signalétique de machine.
No. d'article et désignation des pièces commandées.
Nom et adresse de livraison corrects.
Soyez prévoyant! Évitez des pannes inutiles et des frais de transport trop élevés. Tâchez de prévoir
vos besoins en pièces.
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
1 (27)
Cone crusher H8800:03
圆锥破碎机
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
2 (27)
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
3 (27)
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
4 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件号
Description
说明
Remarks
备注
1005-0 1 452.0642-901 Bottomshell
下架体
1005-1 4 452.1064-001 Foot
支脚
1005-2 16 840.0693-00 Screw M6S 30x110 8.8
螺栓
1005-3 16 847.0125-00 Washer BRFB 31x58
垫圈
1006-0 2 442.7201-90 Cover
帽
1006-1 4 843.1267-00 Stud screw 12x45
大头螺栓
1006-2 4 847.0147-00 Washer BRB 13x24
垫圈
1006-3 4 845.0030-00 Lock nut M12 8
锁紧螺栓
1010-1 1 452.0317-901 Liner – Pin shaft arm
耐磨板-水平轴臂
1010-2 3 452.0314-901 Liner- Narrow arm
耐磨板-窄臂
1015-0 1 442.9396-00 Bend
弯头
1015-1 1 900.2199-00 Flange SAE 3000, 4", parted
法兰
1015-2 4 840.0070-00 Screw M6S 16x60
螺栓
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
5 (27)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
1015-3 4 847.0016-00 Washer BRB 17x30
垫圈
1015-4 1 873.0129-00 O-ring 109,5x3 SMS 1586
密封环
1200-0 1 442.9248-01 Bottomshell bushing
下架体衬套
See chapter 11
1280-0 1 853.0464-00 Dowel CP 12m6x30
销
1285-0 1 900.0921-00 Tee adapter R 3/4"
T型管接头
Adapteur en T
1285-1 1 900.0655-00 Adapter R 3/4"
管接头
Adapteur
1285-2 2 900.0276-00 Cover 3/4"
盖
1285-3 1 873.0385-00 Seal ring Tredo 20
密封 环
1320-0 1 452.0313-901 Wearing plates
磨损盘
See chapter 3
1400-0 1 442.9307-01 Dust collar
防尘圈
1400-1 4 840.0064-00 Screw M6S 16x30 8.8
螺栓
1401-0 1 442.9309-01 Ring
环
1404-0 1 853.0464-00 Dowel CP 12m6x30
销
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
6 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
1405-0 16 840.0072-00 Screw M6S 16x70 8.8
螺栓
1405-1 4 840.0943-00 Screw M6S 16x70 H 8.8
螺栓
1405-2 20 847.0016-00 Washer BRB 17x30
垫圈
1410-0 1 442.9308-01 Locating bar
限位块
1411-0 1 442.9362-01 Shim t=0,1
垫
1411-0 1 442.9362-02 Shim t=0,5
垫
1411-0 1 442.9362-03 Shim t=0,7
垫
1411-0 1 442.9362-04 Shim t=1,0
垫
1412-0 3 841.0256-00 Screw MC6S 10x50 12.9
垫圈
1430-0 1 442.9363-01 Gasket
衬垫
See chapter 11
1450-0 1 442.9310-01 Seal ring - inner
内部密封圈
1505-0 8 840.0672-00 Screw M6S 24x100 8.8
螺栓
1505-2 8 847.0063-00 Washer TBRSB 26x65
垫圈
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
7 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
1540-0 24 840.1175-00 Screw M6S 42x320 8.8
螺栓
1540-1 24 845.0322-00 Nut M6M 42 8
螺母
1540-2 24 847.0171-00 Washer BRFB 43x80 HB 200
垫圈
1540-3 24 442.9979-01 Washer
垫圈
1540-5 24 899.0278-00 Protective cap M42 SW65 black
保护帽
1550-0 8 442.9530-02 Screw M6S 42x140 8.8
螺栓
1550-5 8 899.0278-00 Protective cap M42 SW65 black
保护帽
1805-0 1 442.9245-01 Eccentric
偏心体
1810-0 1 442.9357-01 Eccentric bushing 24+28+32+36 See chapter 11
1810-0 1 442.9358-01 Eccentric bushing 36+40+44+48 See chapter 11
1810-0 1 442.9359-01 Eccentric bushing 48+52+56+60 See chapter 11
1810-0 1 442.9360-01 Eccentric bushing 60+64+68+70
偏心套
See chapter 11
1815-0 1 442.9246-01 Nav
齿轮载体
1816-0 1 442.9274-00 Ring
环
1817-0 9 840.0068-00 Screw M6S 16x50 8.8
螺栓
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
8 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
1817-2 9 847.0016-00 Washer BRB 17x30
垫圈
1820-0 1 442.9469-01 Key R 32x18x360
键
1825-0 9 841.0036-00 Screw MC6S 16x100 12.9
螺栓
1825-1 11 841.0032-00 Screw MC6S 16x60 12.9
螺栓
1825-2 20 847.0181-00 Washer B 17x30 DIN 137
垫圈
1850-0 1 442.9639-00 Gear and pinion set 50Hz
1850-0 1 442.9311-00 Gear and pinion set
齿轮和小齿轮组件
60Hz
1855-0 1 442.9275-01 Key
键
1880-0 1 442.9249-01 Eccentric wearing plate
偏心耐磨板
See chapter 11
1885-0 8 853.0646-00 Spring pin Prym N 16x45
弹簧销
2005-0 1 442.9980-01 Hydroset cylinder
液压缸
Vérin Hydroset
2020-0 24 840.1176-00 Screw M6S 30x200 10.9
螺栓
2020-2 24 847.0310-00 Washer BRB 31x56 HB 305
垫圈
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
9 (27)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
2050-0 1 442.9256-01 Hydroset cylinder bushing
液压缸套
See chapter 11
2055-0 1 840.0032-00 Screw M6S 10x16 8.8
螺栓
2055-2 1 847.0144-00 Washer BRB 10,5x22
垫圈
2140-0 1 873.1211-00 O-ring 810,0x8,4 SMS 1586
O型环
2205-0 1 442.9743-00 Hydroset piston
活塞
2225-0 1 853.0988-00 Dowel CP 30m6x70
销
2260-0 1 442.9724-01 Piston wearing plate
活塞耐磨板
See chapter 11
2280-0 1 442.9722-01 Step washer
止推垫圈
See chapter 11
2305-0 1 442.9257-00 Chevron Packing
V型密封
See chapter 11
2400-0 1 442.9304-01 Packing clamp plate
密封板
2401-0 12 841.0267-00 Screw MC6S 12x30 8.8
螺栓
2505-0 1 442.9255-00 Hydroset cylinder cover
液压缸盖
2506-0 1 900.2302-00 Plug VSTI R1/2"-ED
堵头
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
10 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
2515-0 20 840.1176-00 Screw M6S 30x200 10.9
螺栓
2515-1 4 840.1177-00 Screw M6S 30x260 10.9
螺栓
2515-2 24 847.0310-00 Washer BRFB 31x56 HB 305
垫圈
2530-0 1 902.0605-00 Air bleeder valve
呼吸阀
2540-0 1 873.1233-00 O-ring 706,0x5,7 SMS 1586
O 型圈
See chapter 11
2540-1 1 873.1210-00 O-ring 759,0x5,7 SMS 1586
O型圈
See chapter 11
3005-0 1 442.9806-01 Pinionshaft housing
水平轴箱
3030-0 1 442.9364-01 Gasket t=0,5 See chapter 11
3030-0 1 442.9364-02 Gasket t=0,8 See chapter 11
3030-0 1 442.9364-03 Gasket t=1,5
垫
See chapter 11
3070-1 1 868.0832-00 Bearing 32230 J2
轴承
3070-2 1 868.0832-00 Lager 32230 J2
轴承
3080-0 1 845.0164 Nut KM 30 150x2
螺母
3080-1 1 847.0299 Lock washer MB 30
锁紧 垫圈
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
11 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
3080-2 1 442.9809-01 Wear ring
环
3090-1 1 442.9334-01 Spacer
隔
3090-2 1 442.9808-01 Spacer
隔
3120-1 1 873.0136-00 O-ring 139,3x5,7 SMS 1586
O 型圈
3120-2 1 873.0136-00 O-ring 139,3x5,7 SMS 1586
O型圈
3170-1 1 873.1219-00 Oil seal ring BASL 170x200x15
O型密封 圈
See chapter 11
3170-2 1 873.1219-00 Oil seal ring BASL 170x200x15
O型密封圈
See chapter 11
3190-1 1 442.9261-01 Plate
通盖
3190-2 1 442.9260-01 Plate
通盖
3210-0 6 840.0046-00 Screw M6S 12x35 8.8
螺栓
3210-2 6 847.0147-00 Washer BRB 13x24
垫圈
3220-0 6 840.0078-00 Screw M6S 20x60 8.8
螺栓
3220-2 6 847.0132-00 Washer BRB 21x36
垫圈
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
12 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
3240-1 1 442.9365-01 Gasket
垫
See chapter 11
3240-2 1 442.9366-01 Gasket t=0,5
垫
See chapter 11
3330-0 1 853.0590-00 Spring pin Prym N 8x28
弹簧销
3505-0 1 442.9807-01 Pinion shaft
水平轴(小齿轮轴)
3505-1 2 900.2388-00 Plug SR 1010 KS
堵头
3515-0 1 857.0353-00 Key T 32x18x120 SMS 2307
键
3555-0 1 857.0354-00 Key T 36x20x140 SMS 2307
键
3575-0 1 900.0022-00 Elbow 3/4" A4 SMS 435
弯头
3575-1 1 842.0020-00 Screw SK6SS 20x25
螺栓
3590-0 1 442.9346-01 Oil level plug
油位堵头
3590-1 1 873.0387-00 Seal ring TREDO 26
密封 环
3650-0 1 855.0030-00 Retaining ring SgA 140
保持环
3710-0 2 840.1063-00 Screw M6S 16x120H 8.8
螺栓
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
13 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
3710-1 2 845.0009-00 Nut M6M 16 8
螺母
4005-0 1 452.0522-901 Mainshaft
主轴
4025-0 1 442.9294-01 Mainshaft sleeve
主轴套
See chapter 11
4035-0 1 853.0988-00 Dowel CP 30m6x70
销
4075-0 1 442.9723-01 Mainshaft step
主轴止推板
See chapter 11
4135-0 1 855.0026-00 Retaining ring SgA 100
保持 环
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
14 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
Crushing chamber EEF, EF, EFX och F
动锥衬板EEE,EF,EFX 和F
4175-0 1 452.0264-001 Mantle EF
动锥衬板
See chapter 11
4175-9 80kg 831.0016-00 Casting compound (EF)
堵料
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
15 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件号
Description
说明
Remarks
备注
Crushing chamber MF, slag 36-56 mm
Crushing chamber M, slag 32-52 mm
Crushing chamber MC, slag 32-44 mm
Crushing chamber C, slag 28-40 mm
Crushing chamber EC, slag 24-36 mm
动锥衬板
4175-0 1 442.9314-01 Mantle A
动锥 衬板
See chapter 11
4175-9 140kg 831.0016-00 Casting compound (A)
填料
See chapter 11
4175-0 1 442.9758-01 Mantle HEAVY-CHOKE
动锥 衬板
See chapter 11
4175-9 120kg 831.0016-00 Casting compound (HC)
填料
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆桌那破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
16 (27)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
Crushing chamber MF, slag 60-68 mm
Crushing chamber M , slag 56-64 mm
Crushing chamber MC , slag 48-60 mm
Crushing chamber C, slag 44-56 mm
Crushing chamber EC, slag 40-56 mm
动锥衬板
4175-0 1 442.9339-01 Mantle B
动锥衬板
See chapter 11
4175-9 100kg 831.0016-00 Casting compound (B)
填料
See chapter 11
4175-0 1 442.9758-01 Mantle HEAVY-CHOKE
动锥 衬板
See chapter 11
4175-9 120kg 831.0016-00 Casting compound (HC)
填料
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
17 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
4205-0 1 442.9270-00 Head nut with burning ring
动锥头螺母带燃烧环
See chapter 11
4205-1 1 442.9269-01 Inner head nut
内头螺母
See chapter 11
4205-2 1 442.9306-01 Burning ring
燃烧 环
See chapter 11
4305-0 1 442.9271-01 Dust seal ring
防尘密封圈
See chapter 11
4350-0 1 442.9272-01 Retaining ring
保持环
4355-0 1 442.9367-01 Retainer
固定板
4355-1 1 442.9368-01 Scraper
刮板
4365-0 15 840.0069-00 Screw M6S 16x55 8.8
螺栓
4365-1 1 840.0074-00 Screw M6S 16x80 8.8
螺栓
4365-2 16 847.0016-00 Washer BRB 17x30
垫圈
5005-0 1 452.0259-901 Top shell EC2
上架体
5150-0 2 442.9265-00 Arm shield
臂架防护
5253-0 1 914.0093-00 Grease nipple AHKR 1/4"
润滑脂嘴
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
18 (27)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
5253-1 1 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4
管套
5253-2 1 811.0202-00 Copper pipe 28x1,5
铜管
5253-3 2 900.0437-00 Coupling GE-28-LR
接头
5650-0 1 452.0266-001 Spider cap
臂架帽
5650-1 1 912.0114-00 Air filter P10102 R 1/4"
空气过滤器
912.0155-00 Filter cartridge 852514 Mic
过滤器
See chapter 11
5650-2 1 900.0169-00 Nipple 1/4" N8 SMS 471
气嘴
5650-3 1 900.0002-00 Elbow 1/4" A1 SMS 433
弯头
5650-4 2 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4
管套
5650-5 1 808.0220-00 Steel pipe 10x1,5
铜管
5650-6 2 900.0425-00 Coupling GE 10-PLR
接头
5651-0 1 873.1232-00 O-ring 790,0x5,7 SMS 1586
O 型圈
See chapter 11
5655-0 4 840.0653-00 Screw M6S 20x100 8.8
螺栓
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
19 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
5655-2 4 847.0132-00 Washer BRFB 21x36
垫圈
5675-0 1 442.9266-01 Spider bushing
臂架衬套
See chapter 11
5680-0 1 191.2376-00 Temperature transmitter TRPF
温度传感器
5680-1 1 191.2365-00 Terminal box
终 端盒
5681-0 2 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4
管套
5681-1 1 900.0075-00 Pipe bend 90 R1/4
弯管
5681-2 1 808.0220-00 Steel pipe 10x1,5
钢管
5681-3 2 900.0425-00 Coupling GE 10-PLR
接头
5685-0 8 840.0652-00 Screw M6S 20x90 8.8
螺栓
5685-2 8 847.0132-00 Washer BRFB 21x36
垫圈
5705-0 1 452.0418-001 Oil seal ring
O 型圈
See chapter 11
5706-0 1 452.0418-001 Scraper
O型圈
5706-1 1 452.0417-001 Ring
环
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
20 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
5706-2 1 452.0419-001 Support ring
支撑环
5706-3 8 841.0225-00 Screw MC6S 6x45 8.8 Zn
螺栓
5750-0 1 900.0981-00 Plug KR 1" INSEX
堵头
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
Crushing chamber EEF, EF och EFX
破碎腔EEE,EF和EFX
6005-0 1 452.1067-001 Concave ring EFX
定锥衬板
EFX
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
21 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
6005-0 1 452.0579-001 Concave ring EEF
定锥衬板EEE
EEF
See chapter 11
6005-0 1 452.0263-001 Concave ring EF
定锥衬板EF
EF
See chapter 11
6005-9 160kg 831.0016-00 Casting compound (EF, EEF, EFX)
填料(EF,EEE,EFX)
See chapter 11
6006-0 1 442.9520-00 Filler ring MC
填充 环MC
EEF, EF, EFX
6007-9 230kg 831.0016-00 Casting compound (MC)
堵料( MC)
6007-0 6 840.1115-00 Screw M6S 30x360 8.8
螺栓
6007-1 6 452.1068-001 Washer
垫圈
6007-2 6 442.7252-01 Shim t=1
6007-2 6 442.7252-02 Shim t=3
6007-2 6 442.7252-03 Shim t=5
6007-2 6 442.7252-04 Shim t=10
垫片
6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225
软管
6007-4 6 847.0125-00 Washer BRFB 31x58
垫圈
6008-0 3 452.1069-901 Wearing plate
耐磨板
6008-1 6 840.0069-00 Screw M6S 16x55 8.8 FZB ISO 4017
螺栓
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
22 (27)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
6008-2 6 847.0060-00 Washer TBRSB 17x42
垫圈
Crushing chamber F och MC
破碎腔F和MC
6005-0 1 442.9471-01 Concave ring MC (F)
定锥衬板MC(F)
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
23 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
6005-9 130kg 831.0016-00 Casting compound (MC, F)
堵料(MC,F)
See chapter 11
6006-0 1 442.9520-00 Filler ring MC
填充 环MC
MC, F
6007-9 230kg 831.0016-00 Casting compound (MC)
填料(MC)
6007-0 6 840.1115-00 Screw M6S 30x360 8.8
螺栓
6007-1 6 452.1068-001 Washer
垫圈
6007-2 6 442.7252-01 Shim t=1
6007-2 6 442.7252-02 Shim t=3
6007-2 6 442.7252-03 Shim t=5
6007-2 6 442.7252-04 Shim t=10
垫片
6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225
软管
6007-4 6 847.0125-00 Washer BRFB 31x58
垫圈
6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017
螺栓
Crushing chamber M
破碎腔M
6005-0 1 442.9337-01 Concave ring M
定锥衬板M
M
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
24 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
6005-9 140kg 831.0016-00 Casting compound (M)
堵料(M)
See chapter 11
6006-0 1 442.9338-00 Filler ring M
填充环M
M
6007-9 260kg 831.0016-00 Casting compound (M)
填料(M)
See chapter 11
6007-0 6 840.1115-00 Screw M6S 30x360 8.8 FZB ISO 4014
螺栓
6007-1 6 452.1068-001 Washer
垫圈
6007-2 6 442.7252-01 Shim t=1
6007-2 6 442.7252-02 Shim t=3
6007-2 6 442.7252-03 Shim t=5
6007-2 6 442.7252-04 Shim t=10
垫片
6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225
软管
6007-4 6 847.0125-00 Washer BRFB 31x58
垫圈
6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017
螺栓
Crushing chamber MF
破碎腔MF
6005-0 1 442.9312-01 Concave ring MF
定锥衬板MF
MF
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
Concasseur à cône
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
25 (27)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
6005-9 170kg 831.0016-00 Casting compound (MF)
堵料(MF)
See chapter 11
6006-0 1 442.9332-00 Filler ring MF
填充环MF
MF
6007-9 300kg 831.0016-00 Casting compound (MF)
填料(MF)
6007-0 6 840.1115-00 Screw M6S 30x360 8.8
螺栓
6007-1 6 452.1068-001 Washer
垫圈
6007-2 6 442.7252-01 Shim t=1
6007-2 6 442.7252-02 Shim t=3
6007-2 6 442.7252-03 Shim t=5
6007-2 6 442.7252-04 Shim t=10
垫片
6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225
软管
6007-4 6 847.0125-00 Washer BRFB 31x58
垫圈
6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017
螺栓
Crushing chamber C och EC
破碎腔EC
6005-0 1 442.9398-01 Concave ring C
定锥衬板C
C
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en / ch
(452.0256)
2003-09-01
2
26 (27)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
6005-9 310kg 831.0016-00 Casting compound (C)
填料(C)
See chapter 11
6005-0 1 442.9336-01 Concave ring EC
填充环EC
EC
See chapter 11
6005-9 100kg 831.0016-00 Casting compound (EC)
填料(EC)
See chapter 11
H8800:03 Hydrocone
Cone crusher
圆锥破碎机
R 223.1258.00
en /ch
(452.0256)
2003-09-01
2
27 (27)
Cat. No.
目录
Qty
数量
Nombre
Part No.
零件 号
Description
说明
Remarks
备注
For all crushing chambers
Pour tous types de chambres de concassage
6020-0 6 840.1136-00 Screw M6S 36x540 8.8
螺栓
See chapter 11
6020-1 6 845.0273-00 Lock nut M6MN 36 8
锁紧螺母
See chapter 11
6020-2 6 442.9353-01 Sleeve
套
See chapter 11
6020-4 6 442.9354-01 Washer
垫圈
See chapter 11
6020-8 72 863.0015-00 Disc spring 100x51x6
碟型弹簧
See chapter 11
6050-0 1 442.9313-01 Clamping ring
填充环
Anneau de serrage
6105-0 6 442.8290-01 Dowel pin
Punta
Pointe
8401-0 1 442.9791-00 Hydroset system
Sistema Hydroset
Systéme Hydroset
See chapter 8
8401-0 1 442.9484-00 Hoses and protection
Mangueras y protectiones
Flexibles et protections
See chapter 9
H8800 Hydrocone
Wear plates, bottomshell
下架体耐磨板
R 223.1259.00
en / ch
(452.0313)
2003-09-01
3
1 (4)
Wear plates, bottomshell
下架体耐磨板
H8800 Hydrocone
Wear plates, bottomshell
下架体耐磨板
Tôle d'usure, section inférieure de bâti
R 223.1259.00
en / ch
(452.0313)
2003-09-01
3
2 (4)
H8800 Hydrocone
Wear plates, bottomshell
下架体耐磨板
Tôle d'usure, section inférieure de bâti
R 223.1259.00
en / ch
(452.0313)
2003-09-01
3
3 (4)
H8800 Hydrocone
Wear plates, bottomshell
下架体耐磨板
R 223.1259.00
en / ch
(452.0313)
2003-09-01
3
4 (4)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
01 1 452.0321-001 Wear plate
耐磨 板
02 1 452.0321-002 Wear plate
耐磨 板
03 3 452.0322-001 Wear plate
耐磨 板
04 3 452.0322-002 Wear plate
耐磨 板
05 8 452.0312-001 Wear plate
耐磨 板
06 2 452.0427-001 Wear plate
耐磨 板
07 2 452.0428-001 Wear plate
耐磨 板
Tôle d'usure
08 16 803.0625-00 Round bar 1312-00 D 20
Barra redonda
Barre rond
L=100
H8800 Hydrocone
Wearing rubber, Hydroset cylinder
液压缸橡胶板
R 223.1204.00
en / ch
(1.458.0140)
2002-03-01
4
1 (3)
Wearing rubber, Hydroset cylinder
液压 缸橡胶板
H8800 Hydrocone
Wearing rubber, Hydroset cylinder
液压 缸橡胶板
R 223.1204.00
en /ch
(1.458.0140)
2002-03-01
4
2 (3)
H8800 Hydrocone
Wearing rubber, Hydroset cylinder
液压 缸橡胶板
R 223.1204.00
en / ch
(1.458.0140)
2002-03-01
4
3 (3)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
01 6 458.0141-01 Mounting plate
固定板
02 5 458.0142-01 Wearing rubber
橡胶板
03 4 840.0072-00 Screw M6S 16x70 8.8 ISO 4014
螺栓
04 2 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
螺栓
05 12 847.0048-00 Square washer S4B 17,5x50 DIN 436
方垫圈
06 6 845.0215-00 Lock nut M16 8 ISO 7040
锁紧螺母
H8800 Hydrocone
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽
R 223.1205.00
en / ch
(3.442.9757)
2003-09-29
5a
1 (5)
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽,EEE,EF,EFX,F(MF)
H8800 Hydrocone
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽,EEE,EF,EFX,F(MF)
R 223.1205.00
en /ch
(3.442.9757)
2003-09-29
5a
2 (5)
H8800 Hydrocone
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽,EEE,EF,EFX,F(MF)
R 223.1205.00
en / ch
(3.442.9757)
2003-09-29
5a
3 (5)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
Feed hopper
受料槽
01 1 442.9737-00 Feed hopper, lower
受料槽下段
02 1 442.9736-00 Feed hopper, upper
受料槽上段
03 16 847.0132-00 Washer BRFB 21x36
垫圈
04 16 845.0203-00 Lock nut M20 8 FZB ISO 7040
锁紧螺母
05 16 840.0650-00 Screw M6S 20x65 8.8 ISO 4017
螺栓
06 24 840.0080-00 Screw M6S 20x80 8.8 ISO 4014
螺栓
07 24 845.0010-00 Nut M6M M20 8 FZB ISO 4032
螺母
08 48 847.0132-00 Washer BRFB 21x36
垫圈
09 1 442.9751-01 Rubber sheet, upper
橡胶片,上部
10 1 442.9751-02 Rubber sheet, upper
橡胶片,上部
11 2 442.9750-01 Rubber sheet, door
橡胶片,门
H8800 Hydrocone
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽,EEE,EF,EFX,F(MF)
R 223.1205.00
en / ch
(3.442.9757)
2003-09-29
5a
4 (5)
Cat. No.
目录
Qty
数量 .
Part No.
零件号
Description
说明
Remarks
备注
12 12 442.9747-01 Rubber liner
橡胶衬垫
13 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
螺栓
14 128 847.0016-00 Washer BRB 17x30
垫圈
15 64 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
16 12 847.0132-00 Washer BRFB 21x36
垫圈
17 12 840.0648-00 Screw M6S 20x45 8.8 ISO 4017
螺栓
18 12 845.0203-00 Lock nut M20 8 FZB ISO 7040
锁紧螺母
26 64 873.1287-00 Rubber plug PP D45/35x40
橡胶堵头
27 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
螺栓
H8800 Hydrocone
Feed hopper with feed distributor, EEF, EF, EFX, F (MF)
带分料器的受料槽,EEE,EF,EFX,F(MF)
R 223.1205.00
en / ch
(3.442.9757)
2003-09-29
5a
5 (5)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
Distributor
合料器
19 2 442.9756-01 Support
支撑
20 1 442.9755-00 Support
支撑
21 8 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
螺栓
22 8 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
23 1 442.9521-00 Distributor, right design
分料器,右
24 1 442.9521-90 Distributor, left design
分料器,左
25 8 847.0016-00 Washer BRB 17x30
垫圈
H8800 Hydrocone
Feed hopper with cone plates, MC, C, EC
带锥型漏斗受料器,MC,C,EC
R 223.1206.00
en / ch
(2.442.9741)
2003-06-26
5b
1 (4)
Feed hopper with cone, MC, C, EC
带锥型漏斗受料器,MC,C,EC
H8800 Hydrocone
Feed hopper with cone plates, MC, C, EC
带锥型漏斗受料器,MC,C,EC
R 223.1206.00
en /ch
(2.442.9741)
2003-06-26
5b
2 (4)
H8800 Hydrocone
Feed hopper with cone plates, MC, C, EC
带锥型漏斗受料器,MC,C,EC
R 223.1206.00
en / ch
(2.442.9741)
2003-06-26
5b
3 (4)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
01 1 442.9737-00 Feed hopper, lower
受料槽,下段
02 6 442.9738-00 Cone plates EC EC
03 6 442.9740-00 Cone plates C C
04 6 442.9739-00 Cone plates MC
锥型漏斗
MC
05 24 847.0016-00 Washer BRB 17x30
垫圈
06 12 840.0069-00 Screw M6S 16x55 8.8 ISO 4017
螺栓
07 12 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
08 1 442.9736-00 Feed hopper, upper
受料槽,上段
09 16 847.0132-00 Washer BRFB 21x36 HB200
垫圈
10 16 845.0203-00 Lock nut M20 8 FZB ISO 7040
锁紧螺母
11 16 840.0650-00 Screw M6S 20x65 8.8 ISO 4017
螺栓
12 24 840.0080-00 Screw M6S 20x80 8.8 ISO 4014
螺栓
13 24 845.0010-00 Nut M&M M20 8 FZB ISO 4032
螺母
14 48 847.0132-00 Washer BRFB 21x36 HB 200
垫圈
H8800 Hydrocone
Feed hopper with cone plates, MC, C, EC
带锥型漏斗受料器,MC,C,EC
R 223.1206.00
en /ch
(2.442.9741)
2003-06-26
5b
4 (4)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
15 1 442.9751-01 Rubber sheet, upper
橡胶片,上段
16 1 442.9751-02 Rubber sheet, upper
橡胶 片,上段
17 2 442.9750-01 Rubber sheet, door
橡胶 片,门
18 12 442.9747-01 Rubber liner
橡胶衬垫
19 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017
螺栓
20 224 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
垫圈
21 112 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
22 12 442.9744-01 Rubber liner, EC EC
23 12 442.9746-01 Rubber liner, C C
24 12 442.9745-01 Rubber liner, MC
橡胶衬垫
MC
25 48 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
螺栓
26 112 873.1287-00 Rubber plug PP D45/35x40
橡胶堵头
27 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014
螺栓
H8800 Hydrocone
Direct drive on sub-frame
底架上直联驱动
R 223.1237.01
en / ch
(458.0398)
2003-11-05
6a
1 (5)
Direct drive on sub-frame
底架上直联驱动
H8800 Hydrocone
Direct drive on sub-frame
底架上直联驱动
R 223.1237.01
en / ch
(458.0398)
2003-11-05
6a
2 (5)
H8800 Hydrocone
Direct drive on sub-frame
底架上直联驱动
R 223.1237.01
en /ch
(458.0398)
2003-11-05
6a
3 (5)
H8800 Hydrocone
Direct drive on sub-frame
底架上直联驱动
R 223.1237.01
en / ch
(458.0398)
2003-11-05
6a
4 (5)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
01 1 458.0390-00 Sub-frame
底 架
02 --- Crusher H8800
破碎机
03 1 873.0718-00 Rubber strip 2254 50x30 L=2,0m
橡胶带
04 8 847.0142-00 Washer BRB 53x92 HB200
垫圈
05 4 845.0274-00 Lock nut M48 8 FZB DIN 985
锁紧螺母
06 4 840.1117-00 Screw M6S 48x180 8.8 ISO4014
螺栓
07 930.0273-00 Intermediate shaft with coupl. D=120
带联轴器中间轴
08 930.0265-00 Pump P100B + box
泵
09 --- Motor 600 kW / 6000V
电机
10 12 458.0406-01 Shim T=1
垫片
11 4 458.0406-02 Shim T=0.5
垫片
12 8 458.0406-03 Shim T=0.3
垫片
H8800 Hydrocone
Direct drive on sub-frame
底架上直联驱动
R 223.1237.01
en / ch
(458.0398)
2003-11-05
6a
5 (5)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
13 8 847.0162-00 Washer BRB 37x66 HB200 ISO7089
垫圈
14 4 845.0273-00 Lock nut M36 8 FZB DIN 985
锁紧螺母
15 4 840.0718-00 Screw M6S 36x180 8.8 ISO4014
螺栓
16 442.9650-91 Damper set
减振垫
Amortisseur de vibrations
R 223.1207 (7)
17 1 458.0396-00 Guard
护罩
18 8 840.0967-00 Screw M6S 20x90 8.8 ISO4017
螺栓
19 8 845.0010-00 Nut M6M M20 8 FZB ISO4032
螺母
20 1 458.0772-00 Sealing strip
密封带
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en / ch
(453.0546)
2003-10-31
6b
1 (6)
Installation, V-belt drive
安装,V型带传动
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en / ch
(453.0546)
2003-10-31
6b
2 (6)
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en /ch
(453.0546)
2003-10-31
6b
3 (6)
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en /ch
(453.0546)
2003-10-31
6b
4 (6)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
01 2 442.9749-01 Foot
支 脚
02 1 458.0363-00 Frame
底架
R.H. as shown
03 1 458.0363-90 Frame
底架
L.H. Mirror-Inverted
04 8 840.0672-00 Screw M6S 24x100 8.8 Fzv ISO 4014
螺栓
05 8 847.0124-00 Washer BRB 25x45 HB200
垫圈
06 8 845.0216-00 Lock nut M24 8 Fzb DIN 985
锁紧螺母
07 2 442.9344-01 Foot
支脚
08 16 840.0693-00 Screw M6S 30x10 8.8 Fzv ISO 4014
螺栓
09 16 847.0125-00 Washer BRB 31x58 HB200
垫圈
18 1 453.0545-00 Frame
底架
23 3 458.0773-01 Slide rail
滑轨
24 18 840.1038-00 Screw N6S 36x130 8.8 Fzv ISO 4017
螺栓
25 18 847.0162-00 Washer BRB 37x66 HB200 ISO 7089
垫圈
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en / ch
(453.0546)
2003-10-31
6b
5 (6)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
26 18 845.0273-00 Lock nut M36 8 Fzb DIN 985
锁紧螺母
27-32 1 (458.0530) Frame, V-belt drive
V型带传动底架
See chapter 6c
33 6 847.0162-00 Washer BRB 37x66 HB200 ISO 7089
垫圈
34 6 845.0273-00 Lock nut M36 8 Fzb DIN 985
锁紧螺母
35 1 453.0497-00 V-belt guard
V型带护罩
R.H. as shown
36 1 453.0497-90 V-belt guard
V型带护罩
L.H. Mirror-Inverted
37 2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
垫圈
38 2 845.0030-00 Lock nut M12 8 Fzb ISO 7040
锁紧螺母
39 2 840.0048-00 Screw M6S 12x45 8.8 Fzb ISO 4017
螺栓
40 1 873.1231-00 Seal strip
密封带
41 442.9650-92 Damper set
减振垫
See chapter 7b
H8800:03 Hydrocone
Installation, V-belt drive
安装,V型带传动
R 223.1260.00
en / ch
(453.0546)
2003-10-31
6b
6 (6)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
42-43 1 (458.0530) Frame, V-belt drive
V型带传动底架
See chapter 6c
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
1 (8)
Frame, V-belt drive
V型带传动底架
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
2 (8)
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
3 (8)
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
4 (8)
Cat. No.
目录
Part No
零件号
Description
说明
Remarks
备注
01 1 458.0305-00 Motor frame
电机底架
R.H. as shown
02 Motor
电机
03 8 458.0406-03 Shim T=0,3
垫片
04 4 458.0406-02 Shim T=0,5
垫片
05 4 840.0718-00 Screw M6S 36x180 8.8 Fzv ISO 4014
螺栓
06 8 847.0162-00 Washer BRB 37x66 HB200 ISO 7089
垫圈
07 4 845.0273-00 Lock nut M36 8 Fzb DIN 985
锁紧螺母
08 4 840.0078-00 Screw M6S 20x60 8.8 Fzb ISO 4017
螺栓
09 1 930.0262-00 Coupling RB 2,15 D=110/120
联轴器
10 1 857.0336-00 Key T 28x16x110 SMS 2307
键
11 1 842.0019-00 Screw SK6SS 16x40
螺栓
12 1 458.0348-01 Shaft
轴
13 1 458.0307-01 Spacer
间隔
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
5 (8)
Cat. No.
目录
Qty
数量 .
Part No.
零件号
Description
说明
Remarks
备注
14 2 458.0349-01 Bearing housing
轴承座
15 2 868.0829-00 Roller bearing
滚动轴承
16 2 868.0830-00 Clamping sleeve
固定套
17 1 871.0110-00 Guide ring
保护环
18 3 873.1289-00 Felt seal
毡密封
19 3 873.0898-00 V-ring
V 型环
20 1 871.0404-00 Cover end
端盖
21 2 840.0672-00 Screw M6S 24x100 8.8 Fzv ISO 4014
螺栓
22 2 840.0677-00 Screw M6S 24x150 8.8 Fzv ISO 4014
螺栓
23 4 847.0124-00 Washer BRB 25x45 HB200
垫圈
24 4 845.0216-00 Lock nut M24 8 Fzb DIN 985
锁紧 螺母
25 1 458.0531-00 Protective cap for shaft
轴保护罩
26 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
垫片
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
6 (8)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
27 4 845.0030-00 Lock nut M12 8 Fzb ISO 7040
锁紧螺母
28 4 840.0665-00 Screw M6S 24x50 8.8 Fzv ISO 4017
螺栓
29 3 649.0168-04 Support block
支撑块
30 See below
Ver abajo
Voir ci-dessous
31 1 869.0305-00 Bushing MGT Nr 160 Di 140
轴套
32 See below
Ver abajo
Voir ci-dessous
33 1 869.0308-00 Bushing MGT Nr 160 Di 110
轴套
34 1 857.0356-00 Key T 28x16x140 SMS 2307
键
35-40 See below
Ver abajo
Voir ci-dessous
41 1 442.9342-01 Washer 2142-50 D 158/22x15
垫圈
42 1 442.9343-01 Spacer 2172-03 D158/140,5x94
间隔
43 1 847.0132-00 Washer BRB 21x36 HB200
垫片
44 1 840.0077-00 Screw M6S 20x50 8.8 Fzb ISO 4017
螺栓
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
7 (8)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
45 1 458.0305-90 Motor frame
电机底架
L.H. Mirror-Inverted
46-48 See below
Ver abajo
Voir ci-dessous
990 RPM, SPC, 6-pole 50Hz
30 1 879.0588-00 V-belt pulley 710 MGT160 16xSPC
皮带轮
32 1 879.0587-00 V-belt pulley 710 MGT160 16xSPC
皮带轮
35 16 875.0254-00 V-belt SPC 8000
SPC带,L=8000mm
990 RPM, 8V, 6-pole 50Hz
36 1 879.0577-00 V-belt pulley 710 MGT160 14x8V
皮带轮
37 1 879.0578-00 V-belt pulley 710 MGT160 14x8V
皮带轮
38 14 875.0197-00 V-belt 8V 3150
8V带,L=3150mm
1190 RPM, 8V, 6-pole 60Hz
38 14 875.0197-00 V-belt 8V 3150
8V带,L=3150mm
39 1 879.0567-00 V-belt pulley 710 MGT160 14x8V
皮带轮
H8800:03 Hydrocone
Frame, V-belt drive
V型带传动底架
R 223.1265.00
en / ch
(458.0530)
2003-09-01
6c
8 (8)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
40 1 879.0568-00 V-belt pulley 530 MGT160 14x8V
皮带轮
900 RPM, 8V, 8-pole 60Hz
46 14 875.0363-00 V-belt 8V 3000
8 V带,L=3000mm
47 1 879.0668-00 V-belt pulley 630 MGT160 14x8V
皮带轮
48 1 879.0669-00 V-belt pulley 630 MGT160 14x8V
皮带轮
H8800 Hydrocone
Rubber compression mountings, direct drive
橡胶垫,直联驱动
R 223.1207.00
en / ch
(4.442.9650)
2003-01-27
7a
1 (3)
Rubber compression mountings, direct drive
橡胶垫,直联驱动
H8800 Hydrocone
Rubber compression mountings, direct drive
橡胶垫,直联驱动
R 223.1207.00
en / ch
(4.442.9650)
2003-01-27
7a
2 (3)
Motor
Crusher
H8800 Hydrocone
Rubber compression mountings, direct drive
橡胶垫,直联驱动
R 223.1207.00
en / ch
(4.442.9650)
2003-01-27
7a
3 (3)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
01 4 864.0079-00 Rubber compression mounting SAW 300B
橡胶垫
Beneath crusher
Debajo de la trituradora
Au-dessous de concasseur
02 32 840.1135-00 Screw M6S 20x35 8.8 fzb
螺栓
03 32 847.0132-00 Washer BRFB 21x36
垫圈
04 8 442.5904-01 Fixing plate 25x310x310
固定 板
05 2 864.0124-00 Rubber compression mounting SAW 200A
橡胶 垫
Beneath motor
Debajo del motor
Au-dessous de moteur
06 16 840.0064-00 Screw M6S 16x30 8.8 fzb
螺栓
07 16 847.0016-00 Washer BRFB 17x30
垫圈
08 4 442.9651-01 Fixing plate 25x220x220
固定板
H8800 Hydrocone
Rubber compression mountings, V-belt drive
橡胶垫,带传动
R 223.1249.00
en / ch
(4.442.9650)
2003-01-27
7b
1 (3)
Rubber compression mountings, V-belt drive
橡胶垫,带传动
H8800 Hydrocone
Rubber compression mountings, V-belt drive
橡胶垫,带传动
R 223.1249.00
en / ch
(4.442.9650)
2003-01-27
7b
2 (3)
Motor
Crusher
H8800 Hydrocone
Rubber compression mountings, V-belt drive
橡胶垫,带传动
R 223.1249.00
en / ch
(4.442.9650)
2003-01-27
7b
3 (3)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
01 4 864.0079-00 Rubber compression mounting SAW 300B
橡胶 垫
Beneath crusher
Debajo de la trituradora
Au-dessous de concasseur
02 32 840.1135-00 Screw M6S 20x35 8.8 fzb
螺栓
03 32 847.0132-00 Washer BRFB 21x36
垫圈
04 8 442.5904-01 Fixing plate 25x310x310
固定板
05 2 864.0124-00 Rubber compression mounting SAW 200A
橡胶垫
Beneath motor
Debajo del motor
Au-dessous de moteur
06 16 840.0064-00 Screw M6S 16x30 8.8 fzb
螺栓
07 16 847.0016-00 Washer BRFB 17x30
垫圈
08 4 442.9651-01 Fixing plate 25x220x220
固定板
09 4 448.0553-00 Fixing plate
固定板
10 4 458.0554-01 Spacer
间隔
11 4 847.0142-00 Washer BRB 53x92 HB 200
垫圈
12 4 845.0247-00 Lock nut M48 8 Zn DIN 985
锁紧螺母
H8800 Hydrocone
Hydroset system
液压系统
R 223.1208.00
en /ch
(1.442.9791)
2002-03-04
8
1 (5)
Hydroset system
液压系统
H8800 Hydrocone
Hydroset system
液压系统
R 223.1208.00
en / ch
(1.442.9791)
2002-03-04
8
2 (5)
FOR HOSES AND PROTECTION SEE DRAWING 1.442.9484-00, CAP. 8
H8800 Hydrocone
Hydroset system
液压系统
R 223.1208.00
en / ch
(1.442.9791)
2002-03-04
8
3 (5)
Cat. No.
目录
Qty
数量 .
Part No.
零件号
Description
说明
Remarks
备注
01 1 902.0851-00 Pilot valve block LFA80DB2-6X/100F35X99
先导阀
02 1 902.0850-00 Main valve LC80DB20E6X/A25-104
主阀
03 1 442.9369-01 Adapter D180x123
接头
04 1 873.0237-00 O-ring 89,5x3 SMS 1586
O型圈
05 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017
螺栓
06 6 847.0132-00 Washer BRFB 21x36
垫圈
07 1 984.0476-00 Position sensor EDS-630-I-SR
位置传感器
08 1 873.0111-00 O-ring 44,2x3 SMS 1586
O 型圈
09 6 841.0239-00 Screw MC6S 8x40 8.8 fzb
螺栓
10 902.0849-00 Seal kit for DBDS10K1X/100
密封
For pos 13
Para parte 13
Pour le No 13
11 902.0806-00 Seal kit for LC80DB40E-6X/004
密封
For pos 02
Para parte 02
Pour le No 02
12 902.0825-00 Gasket ring for LC80DB40E-6X/004
衬垫
For pos 02
Para parte 02
Pour le No 02
H8800 Hydrocone
Hydroset system
液压系统
R 223.1208.00
en / ch
(1.442.9791)
2002-03-04
8
4 (5)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
13 902.0852-00 Pilot valve DBDS10K1X/100
先导阀
Part of item 01
Forma parte de 01
Inclus dans le No. 01
14 1 900.2291-00 Bushing RI 1/2"ED-1/4"
套管
15 1 900.2292-00 Measuring nipple 1/4" O-tätning
测量头
16 Main valve
主阀
Part of item 02
Forma parte de 02
Inclus dans le No. 02
17 902.0846-00 Spring for LC80 DB20 E/D6X 2 bar
弹簧
Part of item 02
Forma parte de 02
Inclus dans le No. 02
18 Plug G1/4"
堵头
Part of item 02
Forma parte de 02
Inclus dans le No. 02
19 Restriction 3,5 mm G1/4"
节流
Part of item 01
Forma parte de 01
Inclus dans le No. 01
20 Restriction 2,5 mm G1/4"
节流
Part of item 02
Forma parte de 02
Inclus dans le No. 02
21 841.0558-00 Screw MC6S 24x120 10.9 fzb
螺栓
Part of item 01
Forma parte de 01
Inclus dans le No. 01
22 (006631) Bearing ring 27,3x32,0x1,0
轴承 环
Part of item 01, 10, 13
Forma parte de 01, 10, 13
Inclus dans le No. 01, 10,
13
23 (004231) Seal ring TREDO 24,7x31,0x2,0
密封环 环
Part of item 01, 10, 13
Forma parte de 01, 10, 13
Inclus dans le No. 01, 10,
13 .
24 (004296) O-ring 26,0x3,0
O 型环
Part of item 01, 10, 13
Forma parte de 01, 10, 13
Inclus dans le No. 01, 10,
13
H8800 Hydrocone
Hydroset system
液压系统
R 223.1208.00
en / ch
(1.442.9791)
2002-03-04
8
5 (5)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
25 (008037) O-ring 97,79x5,33
O 型圈
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11
26 (002374) Bearing ring 99,01x4,65
轴承 环
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11
27 (001588) O-ring 129,54x7,0
O型圈
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11
28 (001895) Bearing ring 131,47x5,99
轴承环
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11
29 (001588) O-ring 129,54x7,0
O型圈
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11 .
30 (153573) Bearing ring 147,8x141,0x5,9
轴承环
Part of item 02, 11
Forma parte de 02, 11
Inclus dans le No. 02, 11
31 (017466) R-ring
R 型环
Part of item 01, 11
Forma parte de 01, 11
Inclus dans le No. 01, 11
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en / ch
(1.442.9484)
2002-03-05
9
1 (7)
Hoses and protection at crusher
软管和保护
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en /ch
(1.442.9484)
2002-03-05
9
2 (7)
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en / ch
(1.442.9484)
2002-03-05
9
3 (7)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
01 1 442.9499-00 Bracket
支架
02 1 442.9495-01 Plate
板
03 1 442.9502-01 Support
支架
04 2 442.9497-01 Bar
棒
05 1 442.9496-00 Bar
棒
06 1 442.9496-90 Bar
棒
07 4 442.9498-01 Bar
棒
08 1 442.9501-00 Wearing liner
磨损垫
09 1 442.9501-90 Wearing liner
磨损垫
10 1 442.9493-00 Return oil hose
回油软管
11 1 442.9494-01 Hose SAE 100 R2AT 2"x2000
软管
12 3 442.9492-01 Hose SAE 100 R2AT 2"x2300
软管
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en / ch
(1.442.9484)
2002-03-05
9
4 (7)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
13 1 442.9491-01 Hose SAE 100 R2AT 3/4"x2700
软管
14 1 442.9490-01 Hose SAE 100 R2AT 1"x2100
软管
15 8 900.0659-00 Adapter R 2"
接头
16 4 900.0656-00 Adapter R 1"
接头
17 3 900.0655-00 Adapter R 3/4"
接头
18 1 442.9500-01 Rubber cloth
橡胶板
19 2 442.9503-01 Bolt
螺栓
20 4 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
21 4 847.0016-00 Bricka BRB 17x30
垫圈
22 8 840.0070-00 Screw M6S 16x60 8.8 ISO 4017
螺栓
23 16 847.0016-00 Washer BRB 17x30
垫圈
24 8 845.0215-00 Lock nut M16 8 FZB ISO 7040
锁紧螺母
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en /ch
(1.442.9484)
2002-03-05
9
5 (7)
Cat. No.
目录
Qty
数量
Part No.
零件号
Description
说明
Remarks
备注
25 20 840.0053-00 Screw M6S 12x70 8.8 ISO 4014
螺栓
26 48 847.0147-00 Washer BRB 13x24 FZB
垫圈
27 24 845.0030-00 Lock nut M12 8 FZB ISO 7040
锁紧螺母
28 1 442.6176-01 Distributing pipe 1505-02
歧管
29 2 442.9505-01 Bar
棒
30 1 442.9507-00 Protection
护罩
31 4 840.0064-00 Screw M6S 16x30 8.8 ISO 4017
螺栓
32 4 847.0016-00 Washer BRB 17x30 FZB
垫圈
33 6 840.0064-00 Screw M6S 16x30 8.8 ISO 4017
螺栓
Vis
34 6 847.0016-00 Washer BRB 17x30 FZB
垫圈
35 1 900.0647-00 Adapter R 3/4" x R 1/2"
接头
Adapteur
36 3 873.0386-00 Seal ring TREDO nr 23
密封
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en /ch
(1.442.9484)
2002-03-05
9
6 (7)
Cat. No.
目录
Qty
数量 .
Part No.
零件 号
Description
说明
Remarks
备注
37 1 650.0089-18 Hose SAE 100 R1AT R 3/4"x1000
软管
38 1 650.0090-18 Hose SAE 100 R1AT R 1"x1000
软管
39 8 840.0041-00 Hose M6S 10x60 8.8 ISO 4014
软管
40 1 442.9508-01 Flange
法兰
41 1 900.0317-00 Sleeve 1330 4 RSK 1058
套 管
42 8 845.0006-00 Nut M6M M10 8 FZB ISO 4032
螺母
43 16 847.0144-00 Washer BRB 10,5x21
垫圈
44 2 840.0064-00 Screw M6S 16x30 8.8 ISO 4017
螺栓
45 2 847.0016-00 Washer BRB 17x30
垫圈
46 1 873.0132-00 O-ring 119,5x3 SMS 1586
O型圈
47 1 900.2277-00 Tee adapter G 1" BxR 1"
T 型接头
Adapteur en T
48 1 900.2200-00 Adapter G 1 B
接头
H8800 Hydrocone
Hoses and protection at crusher
软管和保护
R 223.1209.00
en /ch
(1.442.9484)
2002-03-05
9
7 (7)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
49 1 900.0673-00 Reducing RI 1"-1/2"
变径头
50 1 902.0605-00 Air bleeder UV 121
放气嘴
51 1 442.9553-01 Hose SAE 100 R2AT 1"x1200
软管
52 1 819.0061-00 Hose 31,5-0,6 SS 248225
软管
53 1 442.9696-01 Rubber cloth Tregular 15x650x775
橡胶板覆盖
54 2 442.9697-01 Rubber cloth Tregular 15x250x850
橡胶板覆盖
55 7 873.0390-00 Seal ring Tredo nr 30
密封 环
56 1 873.0384-00 Seal ring Tredo nr 18
密封 环
57 4 840.0050-00 Screw M6S 12x55 8.8 ISO 4014
螺栓
H8800 Hydrocone
Over pressure fan
正压防尘风扇
R 223.1255.00
en / ch
(3.452.1084)
2003-05-22
10
1 (5)
Over pressure fan
正压防尘风扇
H8800 Hydrocone
Over pressure fan
正压防尘风扇
R 223.1255.00
en / ch
(3.452.1084)
2003-05-22
10
2 (5)
H8800 Hydrocone
Over pressure fan
正压防尘风扇
R 223.1255.00
en /ch
(3.452.1084)
2003-05-22
10
3 (5)
Cat. No.
目录
Qty
数量
Part No.
零件 号
Description
说明
Remarks
备注
01 1 (452.1168) Over pressure aggr.
风机
See page 5
02 1 900.0154-00 Bushing 1 1/2 x 3/4 ISO 49 N4
接头
03 3 900.1424-00 Hose coupling R 3/4
软管接头
04 50m 819.0187-00 Hose 1”
软管
Flexible
06 1 900.0275-00 Socket Rp 3/4
套 管
07 1 900.2572-00 T-pipe plastic ¾
T型管接头
Tube en T
08 6 900.1358-00 Hose clip 28 SMS 2298 Dy 23-27 mm
软管夹
H8800 Hydrocone
Over pressure fan
正压防尘风扇
R 223.1255.00
en / ch
(3.452.1084)
2003-05-22
10
4 (5)
Air filter
Filtro de aire
Filtre à air
H8800 Hydrocone
Over pressure fan
正压防尘风扇
R 223.1255.00
en / ch
(3.452.1084)
2003-05-22
10
5 (5)
Cat. No.
目录
Qty
数量 .
Part Number
零件 号
Description
说明
Remarks
备注
452.1168-50/200 Over pressure aggr. 200 V 50 Hz
452.1168-50/400 Over pressure aggr. 400 V 50 Hz, 460V 60Hz
452.1168-50/525 Over pressure aggr. 525 V 50 Hz
452.1168-50/550 Over pressure aggr. 550 V 50 Hz
Equipo de sobrepresión
Kit de surpression
01 1 442.9325-00 Over pressure fan
正压风机
1 912.0219-00 Air filter FK 200
过滤器
Filtre à air
02 1 972.0845-00 Motor IEC 71-2 0,37kW IM3011 200V 50Hz
02 1 972.0838-00 Motor IEC 71-2 0,37/0,43kW IM3011 400V 50Hz, 460V, 60Hz
02 1 972.0843-00 Motor IEC 71-2 0,37kW IM3011 525V 50Hz
02 1 972.0842-00 Motor IEC 71-2 0,37kW IM3011 550V 50Hz
电机
03 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017
螺栓
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
1 (6)
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas
para tener en almacén
Stock recommandé de pieces d'usure et de rechange
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
2 (6)
Cat. No.
No. de pieza
No. de pièce
Qty
Cant.
Nombre
Part No.
No. de articulo
No. d'article
Description
Denominación
Désignation
Remarks
Observaciónes
Remarques
Wearing parts recommended to be stocked
Piezas de recambio adecuadas para tener en stock
Stock recommandé de pieces d'usures
4025-0 1 442.9294-01 Mainshaft sleeve
Manguito de eje principal
Douille d'arbre principal
4175-0 2 452.0264-001 Mantle EF
4175-0 2 442.9314-01 Mantle A
4175-0 2 442.9339-01 Mantle B
4175-0 2 442.9758-01 Mantle HEAVY-CHOKE
Cubierta interior
Manteau
4205-0 1 442.9270-00 Head nut with burning ring
Tuerca de eje principal
Ècrou de blocage avec jonc
4205-2 1 442.9306-01 Burning ring
Anillo de presion
Jonc
5675-0 1 442.9266-01 Spider bushing
Casquillo superior
Doille de palier de tête
6005-0 1 452.1067-001 Concave ring EFX
6005-0 1 452.0579-001 Concave ring EEF
6005-0 1 452.0263-001 Concave ring EF
6005-0 1 442.9337-01 Concave ring M
6005-0 1 442.9471-01 Concave ring MC (F)
6005-0 1 442.9312-01 Concave ring MF
6005-0 1 442.9398-01 Concave ring C
6005-0 1 442.9336-01 Concave ring EC
Cóncavo
Anneau concave
4175-9
6005-9
X 831.0016-00 Casting compound
Pasta de relleno
Résine de scellement
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
3 (6)
Cat. No.
No. de pieza
No. de pièce
Qty
Cant.
Nombre
Part No.
No. de articulo
No. d'article
Description
Denominación
Désignation
Remarks
Observaciónes
Remarques
X) Casting compound may be stored maximum 12 months
La masilla puede guardarse como maximo 12 meses.
La résine de scellement pout etre stockée pendant une période de 12 mois
6008-0 3 452.1069-901 Wearing plate
Plancha de desgaste
Plaque d’usure
EEF, EF, EFX
Spare parts recommended to be stocked
Piezas de recambio adecuadas para tener en stock.
Stock recommandé de pièces de rechange.
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
4 (6)
Cat. No.
No. de pieza
No. de pièce
Qty
Cant.
Nombre
Part No.
No. de articulo
No. d'article
Description
Denominación
Désignation
Remarks
Observaciónes
Remarques
1200-0 1 442.9248-01 Bottomshell bushing
Casquillo de bastidor
Douille de bâti
1430-0 1 442.9363-01 Gasket
Junta
Garniture
1810-0 1 442.9357-01 Eccentric bushing 24+28+32+36
1810-0 1 442.9358-01 Eccentric bushing 36+40+44+48
1810-0 1 442.9359-01 Eccentric bushing 48+52+56+60
1810-0 1 442.9360-01 Eccentric bushing 60+64+68+70
Casquillo de excéntrica
Douille d'excéntrique
1880-0 1 442.9249-01 Eccentric wearing plate
Arandela de cojinete
Plaque d'appui de l'excentrique
2050-0 1 442.9256-01 Hydroset cylinder bushing
Camisa de caja de émbolo
Chemise de vérin Hydroset
2260-0 1 442.9724-01 Piston wearing plate
Placa de presión, inferior
Grain porteur
2280-0 1 442.9722-01 Step washer
Placa de presión intermedia
Ménisque
2305-0 1 442.9257-00 Chevron Packing
Empaquetadura de émbolo
Joint de piston
2540-0 1 873.1233-00 O-ring 706,0x5,7 SMS 1586
Anillo torico
Joint torique
2540-1 1 873.1210-00 O-ring 759,0x5,7 SMS 1586
Anillo torico
Joint torique
3030-0 1 442.9364-01 Gasket t=0,5
3030-0 1 442.9364-02 Gasket t=0,8
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
5 (6)
Cat. No.
No. de pieza
No. de pièce
Qty
Cant.
Nombre
Part No.
No. de articulo
No. d'article
Description
Denominación
Désignation
Remarks
Observaciónes
Remarques
3030-0 1 442.9364-03 Gasket t=1,5
Junta
Garniture
3170-1 1 873.1219-00 Oil seal ring BASL 170x200x15
Anillo de junta
Joint d'étanchéité
3170-2 1 873.1219-00 Oil seal ring BASL 170x200x15
Anillo de junta
Joint d'étanchéité
3240-1 1 442.9365-01 Gasket
Junta
Garniture
3240-2 1 442.9366-01 Gasket t=0,5
Junta
Garniture
4075-0 1 442.9723-01 Mainshaft step
Placa de presion, superior
Grain de butée
4205-1 1 442.9269-01 Inner head nut
Anillo roscado
Écrou intérieur
4305-0 1 442.9271-01 Dust seal ring
Anillo guardapolvo
Anneau anti-poussières
(5650-1) 912.0155-00 Filter cartridge 852514 Mic
Cartucho de filtro
Cartuche filtrante
5651-0 1 873.1232-00 O-ring 790,0x5,7 SMS 1586
Antillo torico
Joint torique
5705-0 1 452.0418-001 Oil seal ring
Anillo de junta
Bague d'étanchéité
6020-0 6 840.1136-00 Screw M6S 36x540 8.8
Tornillo
Vis
6020-1 6 845.0273-00 Lock nut M6MN 36 8
Tuerca
Ecrou
H8800 Hydrocone
Wearing and Spare parts recommended to be stocked
Piezas de desgaste y piezas de recambio adecuadas para
tener en almacén
Stock recommandé de pieces d'usure et de rechange
R 223.1261.00
en / es / fr
2003-09-01
11
6 (6)
Cat. No.
No. de pieza
No. de pièce
Qty
Cant.
Nombre
Part No.
No. de articulo
No. d'article
Description
Denominación
Désignation
Remarks
Observaciónes
Remarques
6020-2 6 442.9353-01 Sleeve
Manguito
Douille
6020-4 6 442.9354-01 Washer
Arandela
Rondelle
6020-8 72 863.0015-00 Disc spring 100x51x6
Muelle de plato
Ressort a disque
Page v
C12+ Crusher
Contents
Operating and Maintenance Manual
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Certificate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Instructions
1.1 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Alarms and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Warnings marked on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Personnel Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.2 Machine Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.3 Machine Legend Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Component Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Features for Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Environmental Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6.1 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6.2 Machine Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Personal Protective Equipment (PPE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8 Measured Noise Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.9 Vibration Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Organisational Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.11 Personnel Qualification, Requirements and Responsibilities . . . . . . . . . . . . . . . . . 8
1.12 Safety Advice Regarding Specific Operational Phases. . . . . . . . . . . . . . . . . . . . . . 9
1.12.1 Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.12.2 Blockage or Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.12.3 Unguarded Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.13 Special Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.13.1 Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.13.2 Maintenance Site Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.13.3 Replacement & Removal of Components. . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.13.4 Climbing, Falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.13.5 Safety Consideration during Advanced Maintenance. . . . . . . . . . . . . . . . . 11
1.13.6 Safety Considerations during Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.13.7 Removal of Safety Devices and Guards. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.13.8 Surrounding Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.13.9 Safety when Refuelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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C12+ Crusher
1.14 Specific Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.14.1 Electrical Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
External Considerations and Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Machine - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.14.2 Gas, Dust, Steam, Smoke and Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.14.3 Welding or Naked Flames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.14.4 Hydraulic Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.14.5 Hazardous Substances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transportation
2.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Machine Transportation Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Description and Technical Information
3.1 Application & Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Operation Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Key Features of the C-12+ Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Common Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6 Machine Layout Indicating Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.7 Machine Layout Indicating Emergency Stop Positions . . . . . . . . . . . . . . . . . . . . . 21
3.8 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fuel Consumption Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.9 Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Commissioning and Operation
4.1 Pre-Start Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Main Control Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 Electrical Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Remote Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.4 Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.5 Stopping Machine in an Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.5.1 Emergency Stop Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.6 Removing Tractor Unit and Bogie - (Where fitted). . . . . . . . . . . . . . . . . . . . . . . . . 31
4.7 Tracking Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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C12+ Crusher
4.8 Preparing the Crusher for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.9 Setting Material Output Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.9.1 Using Remote Pendent For Setting Material Output Size . . . . . . . . . . . . . 42
4.9.2 Setting Material Output Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.10 Operating The Machine (Crushing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Loading Material Into Machine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Feeder Cut-out: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.11 Reverse Jaw Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.12 Jaw Brake Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Forward Jaw Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Reverse Jaw Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Machine Maintenance
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Daily Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2.1 Air Cleaner Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3 Weekly Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.1 Checking Feeder Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3.2 Checking/ Changing Hydraulic Tank Air Breather . . . . . . . . . . . . . . . . . . . 54
5.3.3 Greasing Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3.4 Vogel Pump Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3.5 Inspecting/ Adjusting Belt Sealing Rubbers . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3.6 Adjusting Belt Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3.7 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3.8 Changing Hydraulic Water Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.4 250 Hour Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.5 1000 Hour Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.5.1 Changing Oil in Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.6 Track Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.6.1 Increasing The Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.6.2 Releasing The Track Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.7 Turning/ Changing Jaw Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.7.1 Removing Swing Jaw Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.7.2 Removing Fixed Jaw Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.7.3 Replacing the Fixed Jaw Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.7.4 Replacing the Swing Jaw Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.7.5 Changing Crusher Box Liner Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.8 Oils And Fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.9 Toggle Plate Removal/ Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.10 Maintenance and Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Trouble Shooting Guide
6.1 Test Procedures for Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.2 Checking Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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C12+ Crusher
6.3 Checking 5 Station Manifold Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.4 Control Block Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Appendix A Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Contact Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Parts Manual Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Chassis, Walkways and Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Magnetic Conveyor and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Feeder and Vibrator Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Transfer Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Power Pack - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Control Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Main Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Crusher - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Crusher - Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Crusher - Torque Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Crusher - Jaw Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Crusher - Toggle Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Complete Hydraulic Hose Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Deflector Door - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Stickers - English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Transport Bogie and Fifth Wheel - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Light Stand - Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Water Pump - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Appendix B Drawing Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
C12 CRUSHER JAW ADJUST LOOM . . . . . . . . . . . . . . . . . TED6300sht2 26/04/04
C12 CRUSHER RECEIVER AND LOOM . . . . . . . . . . . . . . . TED6300sht3 26/04/04
C12 SOLENOID CONTROL PANEL . . . . . . . . . . . . . . . . . . TED6300sht4 26/04/04
C12 CRUSHER AUX LOOMS. . . . . . . . . . . . . . . . . . . . . . . . TED6300sht6 26/04/04
C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . . TED6300sht7 26/04/04
C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . . TED6300sht8 26/04/04
C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . TED6300sht10 26/04/04
CRUSHER JAW CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REV1
C12+ HYDRAULIC DIAGRAM
LAMP DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REV 1
Appendix C OEM Manuals supplied with this machine. . . . . . . . . . . . . 185
CATERPILLAR C-9 ENGINE OPERATION AND MAINTENANCE MANUAL
Ver: C12+-EN-11595 Contents Page ix
C12+ Crusher
ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS. . . . . . . . . . . IM-108GB-(F.01)
Vogel Pump Unit Operating Instructions
Appendix D Hazardous Substances associated with this machine . . . 195
Exxon Unirex N 3 Grease. . . . . . . . . . . . . . . . . . . . . . . . . . .570317-00 UNIREX N 3
Shell Albida Grease EP2 . . . . . . . . . . . . . . . . . . . . ACIYK GB/eng/C 19/03/2005
Shell Rimula Super 15W-40 . . . . . . . . . . . . . . . . . ACK9D GB/eng/C 26/11/2003
Shell Naturelle Fluid HF-M 46 . . . . . . . . . . . . . . . ACKXR GB/eng/C 09/06/2004
Shell Tellus Oil 46 . . . . . . . . . . . . . . . . . . . . . . . . . ACKQ6 GB/eng/C 29/04/2004
Shell Omala 220 Gear Oil . . . . . . . . . . . . . . . . . . ACH75 GB/eng/C 29/01/2003
Shell Safe Anti Freeze . . . . . . . . . . . . . . . . . . . . . . . . L84042 Revision 23 08 2004
Shell Agricultural Gas Oil . . . . . . . . . . . . . . . . . . . . . F32002 Revision 02 10 2002
Exol Ethena EP90 Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 2nd October 2002
Appendix E Heavy Component Weights. . . . . . . . . . . . . . . . . . . . . . . . . 269
J4250000 FIXED WEAR PLATE TALL TOOTH. . . . . . . . . . . . . . . . . . . . . . . . 1500 kg
J4260000 JAW STOCK WEAR PLATE TALL TOOTH . . . . . . . . . . . . . . . . . . . 800 kg
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This Page Intentionally Left Blank
Ver: C12+-EN-11595 Safety Instructions Page 1
C12+ Crusher
Section 1 Safety Instructions
1.1 Notes
a. Read this manual and familiarise yourself with any associated documentation.
b. Ensure that a copy of this manual is available for any persons installing, using,
maintaining or repairing this equipment.
c. Training should be provided to ensure safe working practices. Initial commissioning and
starting must only be undertaken by a competent person who has read and fully
understands the information provided in the manual pack.
d. To avoid the risk of electric shock always isolate this equipment from the supply prior to
carrying out any maintenance adjustment or removing any guards or covers.
e. Always follow the procedures outlined in the operating and maintenance instruction.
f. If in doubt ask. Do not take personal risk.
g. This equipment is manufactured in accordance with the Machinery Directive 98/37/EC1.
The customer should ensure that this equipment is in conformance with local and
national legislation if used outside of the EU.
h. Only trained personal should be allowed to install, set, operate, maintain, and
decommission this equipment.
1.2 Alarms and Warnings
a. All electrical control boxes are labelled. Ensure these labels remain in place.
b. Any residual risks are identified within this manual with the equipment marked where
appropriate. Ensure these warnings are maintained.
1. Directive 98/37/EC of 22.06.98 (OJ n° L 207 of 23.07.98, p.1)
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C12+ Crusher
1.3 Warnings marked on the machine
The following labels are posted on the machine for your safety. Please observe all
warnings.
• You can be injured if you do not obey the safety instructions as indicated on warning
stickers.
• Observe all safety instructions and warnings attached to the plant.
• Ensure that safety instructions and warnings attached to the plant are always complete
and perfectly legible.
• Keep warning and instruction labels clean.
• Replace unreadable or missing labels with new ones before operating the plant. See
“Stickers - English” on page 160 for part numbers.
• Make sure replacement parts include warning or instruction labels where necessary.
1.3.1 Personnel Safety Warnings
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C12+ Crusher
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1.3.2 Machine Safety Warnings
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C12+ Crusher
1.3.3 Machine Legend Plate
1.4 Component Safety Features
a. Do not use this equipment with guards removed or incorrectly fastened.
b. Do not use this equipment with safety devices maladjusted or removed.
1.5 Features for Operator Safety
a. Safety features associated with this equipment have been assessed in accordance with
BS EN 954-1 to Category 3.
b. The Emergency Stop circuit is a 24 V DC series circuit and hard wired to remove power
from the ECU Engine management system and stop the engine. A residual hazard has
been identified in as much as the hydraulic circuit incorporates an accumulator fitted to
protect the system. When the Safety Circuit is activated this will takes approximately five
seconds to de-energize.
c. The detailed Safety Circuit diagram can be found within the drawing pack as an
appendix to this manual.
d. Safety Components - Emergency Stop Buttons, Ensure all Guards are bolted down.
e. Steps handrails, tread plates and fixed guards are provided where personnel are
required to climb on the machine.
f. If for any reason other areas need to be accessed the risk associated with the activity
must be assessed and appropriate control measures implemented.
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C12+ Crusher
1.6 Environmental Safety
It is essential that the service intervals detailed in the maintenance procedures are followed to
ensure that engine emissions are kept to a minimum.
1.6.1 Consumable Materials
• Diesel spillages must be dealt with immediately.
• Only use the lubricating oils recommended in the maintenance schedule.
• Observe the COSHH information contained in the appendix to this manual.
• Local & National regulations must be observed when disposing of waste.
• Improperly disposing of waste can threaten the environment and ecology and is illegal.
• Potentially harmful waste used on this equipment includes such items as oil, fuel,
coolant, filters and batteries, etc. Details can be found in the appendix to this manual.
• Use leak proof containers when draining fluids. Do not use food or beverage containers
that may mislead someone into drinking from them.
• Do not pour waste onto the ground, down a drain or into any water source.
• Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
1.6.2 Machine Disposal
• This machine must only be disposed of at a specialist machine breaker.
1.7 Personal Protective Equipment (PPE)
a. Loose or baggy clothing can get caught in running machinery.
b. Where possible when working close to engines or machinery, only do so when they are
stopped. If this is not practical, remember to keep tools, test equipment and all other
parts of your body well away from the moving parts.
c. For reasons of safety, long hair must be tied back or otherwise secured. Garments must
be close fitting and no jewellery such as rings may be worn. Injury may result from being
caught up in the machinery or from rings catching on moving parts.
d. Always wear correctly fitting (CE approved) personal protective equipment.
Recommended Personal Protective Equipment includes:
• Hard Hat
Ver: C12+-EN-11595 Safety Instructions Page 7
C12+ Crusher
• Safety Glasses/ Goggles
• Hearing Protection
• Dust Mask
• Close fitting Overalls
• Safety Boots
• Industrial Gloves
• High Visibility Vest or Jacket.
1.8 Measured Noise Level
The above diagram indicates the measured noise levels at a measured distance. i.e. 7 m - 85
dB indicates that at 7 meters the sound measured was 85 decibels. The readings were
measured using a Castle GA101/701 meter with a calibration date of 20/06/06 and with all
systems running situated on the factory assembly line.
The product and local conditions will affect the noise levels.
Ear protection is compulsory within 10 meters of the machine when the engine and all other parts
of the machine are running.
1: Measured Noise Level
1 m
91 dB
7 m
89 dB 87 dB
95 dB 96 dB 89 dB
97 dB 98 dB 91 dB
89 dB 90 dB 87 dB
1 m
7 m
96 dB
86 dB
86 dB
84 dB
Page 8 Safety Instructions Ver: C12+-EN-11595
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1.9 Vibration Levels
There are no circumstances where an operator needs to be on or touching this equipment when
it is running.
1.10 Organisational Safety Measures
• Understand the service procedure before doing work. Keep area clean and dry.
• Never lubricate, clean, service or adjust machinery while it is moving. Keep hands, feet
and clothing clear of power driven parts and in running nip-points. Disengage all power
and operate controls to relieve pressure. Stop the engine. Implement lockout
procedures. Allow the machinery to cool.
• Keep all parts in good condition. Ensure that all parts are properly installed. Fix damage
immediately. Replace worn and broken parts. Remove any build up of grease, oil and
debris.
• Disconnect battery ground cable before making adjustments on electrical systems or
welding on plant.
• During maintenance only use the correct tool for the job.
• Never make any modifications, additions or conversions which might affect safety
without the manufacturer’s approval.
• In the event of safety relevant modifications or changes in the behaviour of the plant
during operation, stop the plant and lock out immediately and report the malfunction to
the competent authority/ person.
1.11 Personnel Qualification, Requirements and Responsibilities
a. Any work on and/ or with the plant must be executed by trained, reliable and authorised
personnel only. Statutory minimum age limits must be observed.
b. Work on electrical system and equipment of the plant must be carried out only by a
skilled electrician or by instructed persons under the supervision and guidance of a
skilled electrician and in accordance with electrical engineering rules and regulations.
c. Work on the hydraulic system must be carried out only by personnel with special
knowledge and experience of hydraulic equipment.
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C12+ Crusher
1.12 Safety Advice Regarding Specific Operational Phases
1.12.1 Standard Operation
• Take the necessary precautions to ensure that the plant is used only when in a safe and
reliable state.
• Operate the plant only for it's designed purpose and only if all guarding, protective and
safety orientated devices, emergency shut-off equipment, sound proofing elements and
exhausts, are in all place and fully functional.
• Ensure that any local barriers erected to stop unauthorized entry to this equipment are in
place.
• Before starting the engine ensure it is safe to do so.
1.12.2 Blockage or Malfunction
In the event of material blockage, any malfunction or operational difficulty, stop the plant
immediately and lockout. Have any defects rectified immediately.
1.12.3 Unguarded Areas
• In-running nip points on moving machinery can cause serious injury or even death.
• Do not reach into unguarded machinery. Your arm could be pulled in and amputated.
• Switch off and lockout the plant before removing any safety devices or guarding.
• Limit access to the machine and its surrounds by erecting barrier guards to reduce the
risk of residual mechanical hazards, falling lifted loads and ejected materials.
1.13 Special Work
Such as Plant Maintenance and Repairs during Operation; Disposal of Parts and
Consumables
Observe the adjusting, maintenance and intervals set out in these operating instructions, except
where:
a. Warning, horn/ light/ gauge or indicator calls for immediate action.
b. Adverse conditions necessitate more frequent servicing.
c. Always read instructions supplied with replacement of parts and equipment. Ensure only
properly trained personnel undertake these tasks.
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1.13.1 Isolation
When undertaking maintenance and repair work, the plant must be first made safe.
• Switch off the engine using the ignition key. Switch off at isolation point and remove the
ignition key.
• Implement lockout procedures.
• Attaching a warning sign(s) to the plant in appropriate positions.
1.13.2 Maintenance Site Conditions
Prior to starting any maintenance work ensure the machine is positioned on stable and level
ground and has been secured against inadvertent movement and buckling.
1.13.3 Replacement & Removal of Components
• Always observe handling instructions itemised in this manual, the Original Equipment
Manufacturer’s manuals or the spare parts suppliers' instructions.
• Never allow untrained staff to attempt to remove or replace any part of the plant.
• The removal of large or heavy components without adequate lifting equipment is
prohibited.
• To avoid the risk of accidents, individual parts and large assemblies being moved for
replacement purposes should be carefully attached to lifting tackle and secured. Use
only suitable and technically adequate lifting gear supplied or approved by Extec
Screens & Crushers Ltd.
• Never work or stand under suspended loads.
• Keep away from the feeder hopper and product conveyor discharge, where there is risk
of serious injury or death due to the loading and removal of material.
• Limit access to the machine and its surrounds by erecting barrier guards to reduce the
risk of residual mechanical hazards, falling lifted loads and ejected materials.
1.13.4 Climbing, Falling
• Falling from and/ or onto this plant could cause injury or even death.
• Never climb on the plant whilst it is in operation.
• Never use plant parts as a climbing aid.
• Always keep the area around the plant clear of debris and trip hazards.
• Beware of moving haulage and loading equipment in the vicinity of the plant.
• For carrying out overhead assembly work always use specially designed or otherwise
safety-oriented ladders and working platforms.
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C12+ Crusher
• Only use any walkway/ platforms provided on the machine or on an approved safe and
secure platform.
• Only use CE certified safety harness when reaching any points 2 m or more above the
ground level.
• Keep all handles, steps, handrails, platforms, landing and ladders free from dirt, oil, snow
and ice.
1.13.5 Safety Consideration during Advanced Maintenance
Prior to undertaking all but normal planned maintenance activities it is essential that
a method statement regarding safe working practices for the job in hand is
produced.
• Restrict access to the maintenance to essential staff only. Where appropriate erect
barrier guards and post warnings.
• The fastening of loads and instructing of crane operators should be entrusted to qualified
persons only.
• The marshal providing instructions must be within sight or sound of the operator with an
all round view of the operation.
• Always ensure that any safety fitment such as locking wedges, securing chains, bars or
struts are utilised as indicated in these operating instructions.
• Particularly make sure that any part of the plant raised for any reason is prevented from
falling by securing in a safe reliable manner.
• Never work under unsupported equipment.
• Never work alone.
1.13.6 Safety Considerations during Cleaning
• This equipment must be isolated prior to cleaning.
• Do not direct power washers near or into control boxes and devices.
• After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified without
delay.
1.13.7 Removal of Safety Devices and Guards
• All safety devices (control devices or guards) temporarily removed for set-up,
maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work prior to operation.
• Never operate the machine with safety devices or guards removed or unsecured.
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C12+ Crusher
• Always report any defects regarding guards, safety devices or control devices.
1.13.8 Surrounding Structures
• This equipment must only be operated in a position away from buildings, permanent
structures or high ground to eliminate the risk of persons falling onto the equipment or its
surrounds.
• Any temporary structures erected around the machine must be removed prior to
operating this equipment.
1.13.9 Safety when Refuelling
• Only refuel with diesel from approved storage and supply equipment.
• Diesel fuel is flammable.
• Never remove the filler cap, or refuel with the engine running.
• Never add gasoline or any other fuels mixed to diesel because of increased fire or
explosion risks and damage to the engine.
• Do not carry out maintenance on the fuel system near naked lights or sources of sparks,
such as welding equipment or whilst smoking.
• To avoid spillages use drip trays.
• Immediately clear up spilt fuel and dispose of correctly to minimise any environmental
impact.
1.14 Specific Hazards
1.14.1 Electrical Energy
External Considerations and Hazards
When working with the plant, maintain a safe distance from overhead electric lines. If overhead
cables are in the vicinity a risk assessment must be completed prior to operating this equipment.
If your plant comes into contact with a live wire;
• Vacate the area,
• Warn others against approaching and touching the plant,
• Report the incident and have the live wire de-energized.
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C12+ Crusher
Machine - Electrical
Work on the electrical system or equipment may only be carried out by a skilled and qualified
electrician or by specially instructed personnel under the control and supervision of such an
electrician and in accordance with applicable electrical engineering rules.
The power supply to the plants, on which inspection, maintenance and repair work is to be
carried out must be isolated before starting any work. Check the de-energised parts for presence
of power and ground or short circuit them in addition to insulating adjacent live parts and
elements.
The electrical equipment of the plant is to be inspected and checked at regular intervals. Defects
such as loose connections or scorched or otherwise damaged cables must be rectified
immediately.
Use only original fuses with the specified current rating. Switch off the plant immediately if
trouble occurs in the electrical system.
This plant is wired on a negative earth. Always observe correct polarity.
Battery
• Always disconnect battery leads before carrying out any maintenance to the electrical
system.
• Recharge the battery in a well ventilated area.
• The battery contains sulphuric acid, an electrolyte which can cause severe burns and
produce explosive gases.
• Avoid contact with the skin, eyes or clothing.
• No smoking when maintaining the battery.
• Wear appropriate PPE.
1.14.2 Gas, Dust, Steam, Smoke and Noise
Always operate internal combustion engines out of doors or in a well ventilated area.
If plant is operated for maintenance purposes in an enclosed area, ensure that there is sufficient
ventilation or provide forced ventilation.
Observe the regulations in force at the respective site.
Dust found on the plant or produced during work on the plant must not be removed by blowing
with compressed air.
Dust waste must only be handled by authorised persons dampened, placed in a sealed
container and marked to ensure safe disposal.
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1.14.3 Welding or Naked Flames
Welding, flame cutting and grinding work on the plant must only be carried out if this has been
expressly authorised, as there may be a risk of explosion and fire.
Before carrying out welding, flame cutting and grinding operations, clean the plant and its
surroundings from dust and other inflammable substances and make sure the premises are
adequately ventilated (as there may be a risk of explosion). The battery must be isolated.
Avoid all naked flames in the vicinity of this equipment.
1.14.4 Hydraulic Equipment
Work on hydraulic equipment must be carried out by persons having special knowledge and
experience of hydraulic systems.
Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Repair
damage immediately. Splashed oil may cause injury and fire.
Always relieve pressure from the hydraulic system before carrying out any kind of maintenance
or adjustment.
Depressurise all system sections and pressure pipes (hydraulic system, compressed air system)
to be removed in accordance with the specific instructions for the unit concerned before carrying
out any repair work.
Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no connections
are interchanged. The fittings, lengths and quality of the hoses must comply with the technical
requirements.
Only fit replacement components of a type recommended by the manufacturer.
Always practice extreme cleanliness when servicing hydraulic components.
Hydraulic fluid under pressure can penetrate the skin causing serious injury.
If fluid is injected under the skin, it must be surgically removed or gangrene will result. Get
medical help immediately.
Always use a piece of cardboard to check for leaks. Do not use your hand.
1.14.5 Hazardous Substances
Ensure that correct procedures are formulated to safely handle hazardous materials by correct
identification, labelling, storage, use and disposal, all strictly in accordance with the
manufacturer’s instructions and that all applicable regulations are observed at all times.
A full list of Substances Hazardous to Health associated with this equipment can be found in the
appendix of this document.
Ver: C12+-EN-11595 Transportation Page 15
C12+ Crusher
Section 2 Transportation
2.1 Transport
This machine must only be transported between sites on a suitable low loader or by utilising the
optional bogie/ fifth wheel where available.
The machine must be tracked onto and off the trailer. See “Tracking Procedure” on page 34
Note: This equipment must never be tracked on gradients that are more than: 10 degrees
Port to Starboard or 20 degrees Front to Back. The machine must always be on flat,
solid ground when operating in its normal mode.
A bogie and fifth wheel is available as an optional extra. The fifth wheel fits at the rear (feeder
hopper door) end of the machine and attaches directly to the back of a tractor. The bogie fits at
the front of the machine underneath the main conveyor. This is installed by lowering all four jack
legs to lift the machine off the ground allowing the bogie to be rolled into position. When in
position the machine is lowered until all four brackets align and locks the bogie into position. If
this option is chosen full instructions may be found in the applicable section.
2.2 Loading
Ensure the loading/ unloading site is clear of non essential personnel. Barrier the area and post
warning signs where site conditions warrant this.
Loading/ unloading must only be carried out on firm flat ground.
The operator must be fully trained in the operation of this equipment.
When tracking, the operator must be in a position to have an all round view of the operation. A
banks man or marshal should assist where this is not possible.
The total weight of this machine is 46.38 tonnes.
Page 16 Transportation Ver: C12+-EN-11595
C12+ Crusher
2.3 Machine Transportation Dimension
Before transporting this machinery all measurements of the machine should be checked
to ensure they are within the legal transport dimensions.
Figure 2-1: C-12+ Crusher Transport Dimensions
Ensure that Hopper Doors, Inlet Chute Cover, Spray bar, the Main
and Side Conveyors are all Folded Prior to Transportation.
Ver: C12+-EN-11595 Description and Technical Information Page 17
C12+ Crusher
Section 3 Description and Technical Information
3.1 Application & Limitations
The C-12+ Crusher has been designed and constructed to reduce minerals such as stone and
concrete including steel reinforced concrete to a predetermined size. The C-12+ Crusher must
not be used for any other purpose without first contacting Extec Screens & Crushers Ltd
technical department.
The C-12+ Crusher must not be operated until the instructions supplied with the machine are
read and fully understood.
3.2 Description
The C-12+ Crusher is a self contained tracked machine built to withstand the rigours and
conditions of operating in quarries and within the construction industry.
The C-12+ Crusher utilises a diesel engine to provide the power to the hydraulic power pack and
to generate electricity for the electrical systems of the machine.
The tracks, feeders, jaws, conveyors and all other working parts of the machine are hydraulically
driven.
Where possible all of the moving parts of this machine are guarded, where not, warnings are
provided. The Safety Section of this manual must be read and fully understood. Any residual
organisational, personal and environmental issues must be fully addressed as detailed in the
safety section.
This equipment has been manufactured and assessed to be in accordance with the Machinery
Directive 98/37/EC.
3.3 Operation Description
Section 3 and 4 of this manual provides details of Transport, Commissioning and Operation. This
must be read and fully understood before operating this equipment.
Material is loaded normally by excavator into the hopper where the vibratory feeder transfers the
material towards the crushing jaws.
The material passes over the grizzly bars where smaller material will fall through the bars where
it is transferred either to the main conveyor or directed onto the side conveyor.
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The larger material that has stayed on the grizzly bars is fed to the crusher box and into the jaws
where it is crushed between the wear plates and falls onto the main conveyor.
The material is transferred up and along the main conveyor passing underneath the magnet. At
this point any reinforcing bar mixed in with the material will be removed.
The material continues along the main conveyor where it is unloaded to a pile or to waiting
transport.
3.4 Key Features of the C-12+ Crusher
• Diesel hydraulic power via Caterpillar C-9 Industrial C 350 bhp engine providing
hydraulic transmission without clutches.
• Vibratory feeder with automatic control to regulate the feed into the crusher. The
hydraulic system automatically coordinates the flow of material from the vibrating feeder
over the grizzly bars to the jaw.
• Uniquely small closed size setting.
• Hydraulic adjustment system to regulate the product size to be crushed.
• Jaw size 1200 x 750 mm encompassing unique high speed and Geo-crush technology to
give very high production while reducing wear.
• Operation of jaw can be instantly reversed to clear any blockage.
• High crushing speed.
• Over band magnet ensures the removal of reinforcing bar when concrete is crushed.
• Spray mounted dust suppression.
• Access platforms.
• Complete machine rises on its hydraulic legs to facilitate cleaning and servicing of tracks
and to provides a stable base.
• Machine is self propelled by Remote Control or Umbilical Control Hand Set.
• Optional bogie system eliminating the need for low loader transport.
Ver: C12+-EN-11595 Description and Technical Information Page 19
C12+ Crusher
3.5 Common Applications
• Granite
• Slate
• Bricks
• Limestone
• Rebar
• Recycling/ Demolition
• Asphalt
This list is by no means exhaustive. Please contact Extec Screens & Crushers Ltd for further
details of performance figures and advice on your material.
Page 20 Description and Technical Information Ver: C12+-EN-11595
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3.6 Machine Layout Indicating Main Components
Figure 3-1: Main Components
HYDRAULIC
CONTROL BOX
MAIN CONVEYOR
POWER PACK
CRUSHER BOX
HOPPER
SIDE CONVEYOR
ELECTRICAL
CONTROL BOX
TRACKS
LEFT HAND SIDE
RIGHT HAND SIDE
HOPPER DOORS
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C12+ Crusher
3.7 Machine Layout Indicating Emergency Stop Positions
3.8 Data
Crusher
Feed Opening 1200 x 750 mm
Crusher Speed 300 rpm
Drive Hydraulic
Feeder
Hopper Width 2751 mm
Feeder Width 1100 mm
Feeder Length 4000 mm
Hopper Capacity 5.3 cubic meters
Figure 3-2: Emergency Stop Positions
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C12+ Crusher
Conveyors
Side Conveyor 650 x 3100 mm
Extended Side Conveyor 650 x 5100
Main Conveyor 1000 x 12000 mm
Main Conveyor Speed 123 rpm
Dimensions
Transport Length 14646 mm
Transport Length (Bogie) 15098 mm
Transport Width 2756 mm
Transport Height 3429 mm
Transport Height (Bogie) 3838 mm
Working Length 15750 mm
Working Width 4108 mm
Working Height 4063 mm
4068 mm (Minimum without jacking legs down)
4387 mm (Maximum with jacking legs fully down)
Weight 48.86 tonnes
Engine Details
Engine Caterpillar C-9 Industrial C 350 bhp
Engine Maximum Power 261 kW (350bhp) @ 1900 rpm
Fuel Tank Capacity 420 litres
Hydraulic Tank Capacity 1400 litres
Fuel Consumption Guide
100% Full load, continuous 67.8 litres/ hour
70% load 47.4 litres/ hour
Ver: C12+-EN-11595 Description and Technical Information Page 23
C12+ Crusher
3.9 Machine Dimensions
1: C-12+ Crusher Transport Dimensions
2: C-12+ Crusher Working Dimensions
15750
4108 4063
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This Page Intentionally Left Blank
Ver: C12+-EN-11595 Commissioning and Operation Page 25
C12+ Crusher
Section 4 Commissioning and Operation
4.1 Pre-Start Instructions
Before starting this machine it is important that the instructions below are followed:
1. Ensure that this manual is read and understood.
2. Do not attempt to start this machine until you are aware of all aspects of its operation.
3. Remove any temporary sealing and transport straps.
4. Check that the machine is in good mechanical condition and that there is no component
damage or loss.
5. Ensure that all bolts and fixings are tight and that all guards are in place with all safety
devices operating correctly. Never start this equipment without guards and safety
devices operating correctly.
6. Ensure that crusher chamber, feeder and conveyor belts are free of material.
7. Remove all tools and equipment from the operational area.
8. Ensure all personnel are well clear of the machine, drives, tracks and auxiliary
equipment.
9. Ensure that the pre-start checks outlined in the engine manufacturer's instruction manual
are complied with.
10. Check the oil levels in the engine and vibrating feeder.
11. Check that all drums and rollers turn freely. This must be done by hand. (Never attempt
to touch the drums or rollers whilst the machine is running.)
12. Ensure that the skirting rubbers and scrapers are in good condition and working properly.
Page 26 Commissioning and Operation Ver: C12+-EN-11595
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13. The machine is transported with the inlet chute top cover in the open position. Rotate the
cover into the position shown and attach the chains.
4.2 Main Control Devices
4.2.1 Electrical Control Box
1. Emergency Stop
2. Warning Lamp
3. Engine Speed Control
4. Diagnostic Lamp
Figure 4-1: Inlet chute positions
Figure 4-2: Electrical Control Box
7 6 5 4 3 2 1
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C12+ Crusher
5. Engine rpm Meter
6. Ignition Key (ON/OFF)
7. Engine Warning Lights
8. Interlock (ON/OFF)
9. Main Conveyor (ON/OFF)
10. Side Conveyor (ON/OFF)
11. Magnet (ON/OFF)
12. Crusher (ON/OFF)
13. Feeder (ON/OFF)
14. Crusher Reverse (ON/OFF)
15. Tracks (ON/OFF)
16. Main Conveyor (LIFT/LOWER)
17. Adjustment Panel Remote
18. Clamp ON
19. Jaw Adjustment ON
Figure 4-3: Electrical Control Box
8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24
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C12+ Crusher
20. Jaw OUT
21. Jaw IN
22. Auto Feeder (ON/OFF)
23. Vogel Grease Warning (See “Vogel Pump Unit” on page 56.)
24. Vibration Fault Warning
4.2.2 Remote Control
4.3 Starting Procedure
1. Turn on at main isolation switch (1) positioned in the hydraulic control box next to the
battery.
2. Set the speed control (2) to the No.1 position.
3. Turn the key (3) clockwise to the “ON” position. All lights will flash for several seconds.
4. Turn the key to the 'Start' position and hold until the engine starts.
Start Feeder
Stop Feeder
No Action
Remote Stop Engine
No Action
No Action
Sound Track Alarm whilst held
1: Remote Control
Figure 4-4: Starting procedure
2
3
1
Ver: C12+-EN-11595 Commissioning and Operation Page 29
C12+ Crusher
5. Release key. Key will return to “ON” position.
6. Engine is now running at idling speed.
COLD START: When starting the machine in temperatures of 0°C or below, run all systems at
engine speed No.1 for 15 minutes to allow the hydraulic oil to reach working temperature. DO
NOT feed material into machine during this time. When this is done stop all systems, turn engine
speed switch to No.2 and restart all systems. DO NOT turn engine speed switch from position 1
to 2 while any systems are running. DO NOT operate systems contrary to these instructions.
Note: The machine MUST be level in both longitudinal and traverse planes and set up on
firm level ground before being operated. Failure to comply with this or any other
instructions in this manual may cause damage to the machine and may invalidate
any warranty.
4.4 Stopping the Machine
To stop the machine, it is ESSENTIAL that the following steps be followed in order to prevent
damage to the machine:
1. Stop feeding material into hopper.
2. Wait for all material to fully discharge from feeder, crusher chamber and conveyor belts.
3. Shut down systems in following order using the “stop” buttons in electrical control box:
a. Feeder
b. Crusher
c. Main conveyor
d. Magnet
e. Side conveyor
4. Wait for each system to come to a complete stop.
5. Turn engine speed switch to position No.1 and allow engine to idle briefly.
6. Stop engine by turning ignition key to 'OFF' position.
4.5 Stopping Machine in an Emergency
THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING THE
EMERGENCY STOP BUTTONS LOCATED ON THE ELECTRICAL CONTROL PANEL
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AND ALONG EACH SIDE OF THE MACHINE OR BY TURNING THE IGNITION KEY OR
ISOLATION SWITCH DIRECTLY TO 'OFF' POSITION.
ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY
AWARE OF THE LOCATION OF THE EMERGENCY STOPS.
4.5.1 Emergency Stop Locations
Note: Emergency Stop switches should only be used in an emergency situation and not
for normal stopping. Frequent use will cause damage to the hydraulic components.
Note: Emergency Stop switches must be reset before the machine can be restarted.
1: Emergency stop and ignition
switch in control box
2: Emergency stop on L/H & R/
H jacking legs
3: Emergency stop on L/H side
of crusher box
4: Emergency stop on
hydraulic box
5: Emergency stop on control
box
6: Emergency stop on R/H side
of crusher box
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C12+ Crusher
4.6 Removing Tractor Unit and Bogie - (Where fitted)
1: Remove jacking leg retention screws.
Note: Before attempting to lower the jacking legs ALL of the leg transportation retaining
screws MUST be removed.
2: Front jacking legs lever. 3: Lower front jacking legs to raise fifth wheel
neck by approximately 100 mm.
4: Remove tractor unit air brakes & lighting
connections then unhitch from machine. 5: Unlock bogie from machine (4 positions).
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6: Rear jacking legs lever. 7: Lower rear jacking legs to raise machine
clear of the bogie locking mechanism.
8: Remove bogie air brakes & lighting
connections then tow away from machine.
9: Retract both front and rear jacking legs so
that weight of machine is taken on tracks.
10: Raise left hand hopper side. 11: Raise right hand hopper side.
Ver: C12+-EN-11595 Commissioning and Operation Page 33
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Fitting the bogie and attaching the tractor for transportation is a reversed procedure to that
describe above.
12: Hopper side door being raised. 13: Raise hopper back door.
14: Hopper back door being raised. 15: Hopper sides fully raised.
16: Remove connection panel & umbilical cord completely from machine.
IMPORTANT: Before transporting with the bogie fitted ensure that the jacking legs
are fully retracted and the leg transportation retaining screw have been refitted and
tightened to prevent the legs from dropping.
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4.7 Tracking Procedure
The operator must be fully trained in the operation of this equipment. When tracking, the
operator must be in a position to have an all round view of the operation. A banks man or marshal
should assist where this is not possible.
Ensure the site is clear of non essential personnel. Erect barriers around the area and post
warning signs where site conditions warrant this.
Loading/ unloading must only be carried out on firm flat ground.
Note: This equipment must never be tracked on gradients that are more than: 10 degrees
Port to Starboard or 20 degrees Front to Back. The machine must always be on flat,
solid ground when operating in its normal mode.
When engine is running at speed No.1, the machine can be moved to desired position on site
by following the procedures in the order listed below:
1: Press button clamp on. 2: Press button interlock on. 3: Press button main conveyor
lift.
4: Main conveyor in raised
position
5: Activate levers to raise front
jacking legs.
6: Activate levers to raise rear
jacking legs.
7: Jacking legs fully raised 8: Press button tracks on.
Ver: C12+-EN-11595 Commissioning and Operation Page 35
C12+ Crusher
After following instructions on the previous page, use either the Remote Handset or Hard Wire
Drive to move machine to desired position.
Note: The Remote Handset will be supplied as either yellow or white (not both) and must
be fully recharged at regular intervals. Use the correct instructions for your type of
controller.
WARNING: Under NO circumstances try to move the machine when engine speed is
set at position No.2 or when ANY personnel are standing on the machine.
For safety reasons, it is essential to check all around machine for obstacles or personnel which
may be endangered by moving the machine.
When moving machine, ensure that it is only moved over firm ground suitable for carrying the
weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in
contact with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT
MOVE THE MACHINE ACROSS EXCESSIVELY SLOPING GROUND.
NOTE:
1. When operating the White Remote Handset, the yellow buttons are for forward
movement and the blue ones for reverse. (These correspond to direction indicator
stickers on the machine.)
2. When operating the Hard Wire Handset, the yellow buttons are for forward movement
and the blue ones for reverse. (These correspond to direction indicator stickers on the
machine.)
When the machine is moved to its desired operating position, prepare the crusher for operation
by following the procedures laid out in the following pages.
1: Yellow Remote
Handset
2: White Remote
Handset
3: Plug in Hard Wire
Umbilical Socket 4: Hard Wire Handset
DE1007
Page 36 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
4.8 Preparing the Crusher for Operation
1: Press button clamp on. 2: Press button interlock on.
3: Press button main conveyor lower. 4: Main conveyor in working position
5: Raise left hand hopper side. 6: Raise right hand hopper side.
Ver: C12+-EN-11595 Commissioning and Operation Page 37
C12+ Crusher
7: Hopper side door being raised. 8: Raise hopper back door.
9: Hopper back door being raised. 10: Hopper sides fully raised.
11: Fit locking pins to hopper sides/ rear. 12: Fit hopper cross-tie box and secure with
pins and R-clip.
Page 38 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
13: Fit & tighten bolts at hopper leg/ chassis.
(Both sides.) 14: Remove side conveyor locking pin.
15: Activate lever marked side con fold to
lower side conveyor. 16: Side conveyor in working position
17: Raise main conveyor. 18: Lock main conveyor and lock in position
with pin.
Locking Pin
Ver: C12+-EN-11595 Commissioning and Operation Page 39
C12+ Crusher
19: Raise main conveyor spray bar to working
position.
20: Fix main conveyor spray bar in working
position and secure.
21: Unfold ladder, ensuring its locked into
position. 22: Lift rail into position and lock with pin.
23: Lift up rotating gate section, rotate & lower
into position. Repeat the procedure on other
side of machine.
Note: While operator is using the platforms
the safety gates MUST be closed.
24: Lower the railing into position. Repeat the
procedure on other side of machine.
Page 40 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
WARNING:
a. Ensure the machine is on a level surface before operating the jack leg levers.
b. Lift the machine uniformly.
4.9 Setting Material Output Size
The C-12 Crusher has an adjustable discharge setting capacity. To set the size of the output
material, carry out the following procedure.
25: Lower rear jack legs by
operating levers.
26: Lower front jack legs by
operating levers.
27: Fit pins & R-clips to jack
legs (8 off).
Figure 4-5: Control Panel
Ver: C12+-EN-11595 Commissioning and Operation Page 41
C12+ Crusher
WARNING: The machine MUST be stationary and the crusher turned off whilst this
procedure is carried out.
Note: MACHINE MUST BE SHUT DOWN AND RESTARTED (Step 1 & 2) BEFORE JAW
CAN BE OPENED/ CLOSED.
1: Stop the machine. Refer to “Stopping the
Machine” on page 29.
2: Restart the machine. Refer to “Main Control
Devices” on page 26.
3: Press button jaw adjustment on. 4: Press button jaw in to close up jaw.
5: Press button jaw out to open up jaw. 6: Lock jaw when adjustment is complete.
Ignition Key
Page 42 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
4.9.1 Using Remote Pendent For Setting Material Output Size
4.9.2 Setting Material Output Size
Use suitable measuring equipment - ideally callipers - to measure
distance between opposing points on jaw plates at minimum jaw
opening, known as closed size setting - (CSS).
Measure jaw plates at opposing points as shown in the diagram.
The crusher must not be operated at Closed Size Settings
(CSS) of less than 75 mm (3") without prior approval in writing
from Extec Screens & Crushers Ltd.
Determining when the jaw is fully closed can be done by examining
the position of the alignment arrow on the jaw stock shaft end plate. When the indicator arrow is
pointing vertically up, the jaw stock is in its fully closed position. This can be seen by looking
through the slotted area on the flywheel guards. Use crusher operating buttons on engine idle
speed.
1: Turn to remote. 2: Remote pendent for opening jaw
1: Look through slotted area on guard at
alignment arrow on shaft end plate.
2: Alignment arrow points vertically up at
minimum jaw opening.
Ver: C12+-EN-11595 Commissioning and Operation Page 43
C12+ Crusher
4.10 Operating The Machine (Crushing)
When the machine is set up as described in the previous pages, it is now ready to be operated.
To operate machine, turn engine speed to No.2 position and then start systems in the following
sequence:
1. Side conveyor
2. Magnet
3. Main conveyor
4. Crusher
5. Feeder
6. Water Pump. (Where Fitted)
DO NOT START THESE SYSTEMS IF THEY ARE FULL OF MATERIAL. CLEAR ANY
MATERIAL AWAY BEFORE STARTING.
Prior to loading material into the machine, ensure that the machine is not vibrating or rocking
excessively. Stabilise with jacking legs if required, or relocate machine to more suitable ground.
Loading Material Into Machine:
1. Feeder MUST be running PRIOR to feed material being placed upon it. DO NOT start
feeder if it is full of material.
2. Material which is larger than 80% of feeder discharge chute should not be presented to
the feeder. STOP MACHINE and remove any large pieces of material with the
appropriate equipment. DO NOT use excavators to force any material into feeder as any
damage occurred from this action will invalidate any Extec Screens & Crushers Ltd
warrantees.
3. Material should be fed carefully, (not dropped onto feeder) from about 300 mm above
feeder. Ensure that feeder is evenly loaded over its entire length - excluding grizzly. This
is to help with screening fines material and to maximise production.
1: Turn engine speed switch to position No.2. 2: Start systems as per above sequence.
Page 44 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
4. It is recommended that an excavator is used to load material into hopper. DO NOT
OVER FILL HOPPER.
5. For maximum output and minimum wear, it is recommended that the crusher chamber is
fed consistently with the supply of material being steady and constant. STOP/ START
OPERATION OF THE FEEDER SHOULD BE AVOIDED.
6. Pressure switches are fitted to the crusher box side plate and should the crusher
chamber become overfilled for "X" minutes ("X" being adjustable to suit material) the
feeder will STOP until the material is reduced to an acceptable level. See 1: Adjusting
feeder speed using Webtec control. on page 44 for adjusting feeder control speed. See
2: Starting/ Stopping feeder speed using remote control. on page 44 for feeder cut-out
switch.
When the machine is set up as described in the previous pages, it is now ready to be used to
crush the desired material. DO NOT START CRUSHING UNTIL YOU HAVE READ AND
FULLY UNDERSTOOD THIS MANUAL.
1: Adjusting feeder speed using Webtec control. 2: Starting/ Stopping feeder speed using
remote control.
Webtec
Ver: C12+-EN-11595 Commissioning and Operation Page 45
C12+ Crusher
Feeder Cut-out:
The C-12 Crusher is fitted with a pressure sensing
device that will cut out the operation of the feeder
when the pressure in the crusher chamber exceeds
specified limits.
This reduces the chances of the crusher becoming
choked with material, as the machine will have more
time to deal with what is in the crusher chamber.
Once the pressure in the crusher chamber drops to
within specified limits, the feeder will automatically
restart to give an uninterrupted crushing process.
This system reduces the chances of having to
manually clear the crusher chamber and reduces
the amount of down time.
4.11 Reverse Jaw Operation
When crushing, the jaw of the machine may become jammed with material. If this happens, the
direction of crushing can be reversed in order to free the material. To do this, proceed as follows:
1. Stop the crusher.
2. Close down all running systems. See “Stopping the Machine” on page 29
3. Switch engine to No.1 position and restart all running systems except crusher. See
“Operating The Machine (Crushing)” on page 43 Use crusher reverse on.
4. Run crusher in reverse until material has become loose.
5. Close down all running systems. See “Stopping the Machine” on page 29
6. Switch engine to No.2 position and restart all running systems to resume normal
crushing. Use crusher reverse off.
Figure 4-6: Feeder cut out switch - on. Figure 4-7: Feeder cut out switch - off.
High Pressure
Feeder cuts out when
pressure in crusher box goes
over 200 bar.
Low Pressure
Feeder starts up again
automatically when pressure
drops below 120 bar.
Page 46 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
The above procedure may be repeated as often as necessary to try to release any blockages in
the crusher box. If the machine is unable to crush material that has become stuck in the jaw after
the crusher reverse function has been activated, the crusher may need to be cleared manually.
STOP MACHINE COMPLETELY & REMOVE IGNITION KEY BEFORE ATTEMPTING TO
MANUALLY CLEAR OBSTRUCTIONS FROM CRUSHER BOX.
Reverse jaw crushing should only be operated whilst engine speed is at No.1
position as damage can be done to machine if used at No.2 position.
4.12 Jaw Brake Pressure Adjustment
SAFETY NOTICE
The following procedures are carried out with the machine running so extra care MUST be taken
to ensure the safety of ANY personnel on or in the vicinity of the machine.
Figure 4−8: crusher reverse on Figure 4−9: crusher reverse off
Ver: C12+-EN-11595 Commissioning and Operation Page 47
C12+ Crusher
Forward Jaw Brake Pressure
1. Attach pressure gauge to pressure point as shown.
2. Start crusher on speed on No.2 then stop crusher. The pressure gauge should read 250
bar. If required, adjust the pressure using following procedure.
3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anti-
clockwise. To increase pressure, turn the screw clockwise. Turn screw about ¼ of a turn.
4. Repeat procedures 2 & 3 checking the pressure each time.
5. When the pressure reads 250 bar lock the screw in position with the attached lock nut.
6. The jaw will run for approximately 5 seconds when stopping.
Reverse Jaw Brake Pressure
Note: The jaw should only be run in reverse on speed No.1.
1: Forward Jaw Brake Pressure 2: Adjusting Pressure
1: Reverse Jaw Brake Pressure 2: Adjusting Pressure
Pressure Point
Grub Screw
Lock Nut
M4
M15
Pressure Point
M4
M15
Lock Nut
Grub Screw
Page 48 Commissioning and Operation Ver: C12+-EN-11595
C12+ Crusher
1. Attach pressure gauge to pressure point as shown.
2. Start crusher in reverse jaw on speed on No.1 then stop crusher. The pressure gauge
should read 350 bar. If required, adjust the pressure using following procedure.
3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anti-
clockwise. To increase pressure turn the screw clockwise. Turn screw about ¼ of a turn.
4. Repeat procedures 2 & 3 checking the pressure each time.
5. When the pressure reads 350 bar lock the screw in position with the attached lock nut.
6. The jaw will run for approximately 2 seconds when stopping.
Ver: C12+-EN-11595 Machine Maintenance Page 49
C12+ Crusher
Section 5 Machine Maintenance
5.1 Introduction
Maintenance is essential for safety and to ensure the best possible performance from your
C-12+ Crusher by reducing the chances of breakdowns.
WARNING: The machine MUST be switched off and isolated with the ignition keys removed
BEFORE making any adjustments.
DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on
the machine.
All adjustments must ONLY be carried out by trained personnel. All adjustments to modify
hydraulic system must ONLY be carried out by trained Extec service engineers.
5.2 Daily Maintenance Schedule
(Refer to the engine manufacturer’s handbook for engine oil specification.)
1: Check engine oil level. 2: Refill if necessary. (CN6125)
Oil Cap
Page 50 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.2.1 Air Cleaner Servicing
Check the service indicators on the air cleaner. Regardless of the condition of the service
indicator, remove the primary air cleaner as shown below and clean, from the inside, using
compressed air. Only clean the primary filter a maximum of 6 times. Never clean the secondary
air cleaner. After 3 primary air cleaner replacements, replace the secondary air cleaner.
3: Check fuel level.
4: Refill diesel tank using the diesel pump and
fuel suction pipe. Alternatively refill manually
after cleaning around the cap opening.
(CN6004)
5: Bleed diesel water trap. (EN1002)
6: Check radiator water level & refill if
necessary.
Use a 50/50 mixture of anti freeze and water.
Ver: C12+-EN-11595 Machine Maintenance Page 51
C12+ Crusher
Note: Service indicators are for showing when the air filter needs to be replaced or
cleaned. Test the service indicator as laid out in the engine manufacturer's
handbook.
1: Check the service indicator daily. (EN1008) 2: Unclip the cover and remove.
3: Remove and clean the primary air cleaner. The
primary air cleaner can be used up to six times if
properly maintained. Replace at least once a year.
(EN1003)
4: Only remove and replace secondary air cleaner
after three services. (EN1004)
When the engine is operating in environments that are dusty or dirty, air
cleaner elements may require more frequent replacement.
Page 52 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
Filter Maintenance List
5.3 Weekly Maintenance Schedule
Maintenance is essential for safety and to ensure the best possible performance from your
C-12+ Crusher by reducing the chances of breakdowns.
WARNING: The machine MUST be switched off and isolated with the ignition keys removed
BEFORE making any adjustments.
DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on
the machine.
All adjustments must ONLY be carried out by trained personnel.
5: Cover the turbocharger air inlet in order to keep
dirt out. Clean the inside of the air cleaner cover
and body with a clean, dry cloth.
6: Replace air cleaners and cover after cleaning.
Reset the air cleaner service indicator.
For detailed cleaning instructions, refer to the instructions in the engine
manufacturer's handbook.
Part Number Description QTY
1. EN1003 AIR PRIMARY FILTER 1
2. EN1004 AIR SECONDARY FILTER 1
3. EN1008 INDICATOR-AIR FILTER CHANGE 1
4. EN5020 VORTEX PRE-CLEANER
STOP MACHINE, ISOLATE AND REMOVE IGNITION KEY BEFORE
CARRYING OUT ANY MAINTENANCE ON THIS MACHINE.
Ver: C12+-EN-11595 Machine Maintenance Page 53
C12+ Crusher
1. Check the condition of conveyor belts, rollers and other moving parts.
2. Clear any obstructions from the grizzly bars and crusher chamber.
3. Check all bolts and panels are in place and secure.
4. Clear any build up of dust from the oil cooler and radiator using compressed air.
5. Check jaw plates for wear, and turn around or replace if necessary.
6. Check condition of service indicators on hydraulic filters, water trap and air breather.
Replace if necessary.
7. Examine toggle plate to make sure that it is free from cracks and other defects. Replace
if necessary.
8. Check toggle assembly for damage and clear any debris to ensure free movement of the
hydraulic cylinders.
9. Check toggle clamping ram and link arm ram bearings for any damage or wear. Replace
if necessary.
10. Examine liner plates inside crusher chamber for wear. Replace if necessary.
11. Check jaw brake pressure. Adjust if necessary. See “Jaw Brake Pressure Adjustment”
on page 46
12. Check emergency stops are working correctly.
13. Check crusher box front and rear beam fixing bolts. Tighten if necessary.
14. Check feeder oil level and grease bearings. See “Greasing Bearings” on page 54
15. Inspect and adjust all belt scrapers and sealing rubbers if necessary.
Note: FULL movement of the jaw should be performed on a weekly basis, to ensure the
adjustment wedge & clamping system are FREE moving and clear from any
obstruction.
Page 54 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.3.1 Checking Feeder Oil Level
Note: Always check both sides.
5.3.2 Checking/ Changing Hydraulic Tank Air Breather
5.3.3 Greasing Bearings
Extec Screens & Crushers Ltd. use SKF sealed-for-life bearings that reduce grease
consumption, lower life cycle cost, lower recycling costs and reduce pressure on the
environment. The results are dramatically increased uptime for the machines and the
consequent reduction in maintenance costs. Only apply grease where otherwise indicated.
1: Remove oil level plug.
If oil trickles out, there is enough oil in feeder -
if not, oil level needs to be topped up.
2: Remove oil filler plug.
Refill using Shell Omala 220 Gear Oil until oil
comes out of level hole. (CN6160)
If the service indicator is green, it is time to
replace the tank air breather (EN1523). Simply
remove air breather and replace with new one.
Also shown is the filter unit (EN1601)
Note: If optional oil cooler is fitted, then it must
be in the raised position & cover plate
removed to access the air breather.
1: Raise cover plate and examine service
indicator.
Ver: C12+-EN-11595 Machine Maintenance Page 55
C12+ Crusher
Follow maintenance instructions laid out in the engine manufacturer's handbook.
See following pictograms for details of grease points and types.
WARNING: NEVER USE GREASE CONTAINING MOLYBDENUM.
DOING SO MAY CAUSE DAMAGE TO MACHINE PARTS
AND WILL INVALIDATE ANY WARRANTY.
1: Torque Arm motor bearings 2: Torque Arm shaft bearings
3: Grease Points
Frame & Jaw Stock Bearings
Vogel Pump Unit
Grease NLGI Grade 2 (CN6110)
Maximum volume 5 to 6 litres
Torque Arm
Bearings
50 grams/ 40 hours
Grease LGHQ3/18
Feeder Unit
Fill to Oil Levels
EP220 Gear Oil (CN6160)
Maximum Vol. 5 litres
Track Gear Boxes
Fill to Oil Levels
EP90 Gear Oil
Maximum Vol. 5 litres
Page 56 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.3.4 Vogel Pump Unit
1. The Vogel Grease Warning Light on the control panel will lights up when the unit is
empty of grease. Refill the greasing unit using only NLGI Grade 2 grease. (CN6110)
2. Follow the maintenance and filling instructions as laid out in the manufacturer’s
handbook.
3. The Vogel Pump Unit are factory preset and should not need routine adjustment. The
recommended setting is 6 min./ hour.
5.3.5 Inspecting/ Adjusting Belt Sealing Rubbers
1: The Vogel greasing system is used for jaw stock shaft
and frame bearings. 2: Vogel Grease Warning Light
Only refill the greasing system with a NLGI Grade 2 grease. (CN6110)
1: Sealing rubber in correct
position & condition 2: Adjust as required. 3: Refit clamp fixing screws.
Ver: C12+-EN-11595 Machine Maintenance Page 57
C12+ Crusher
5.3.6 Adjusting Belt Scraper
5.3.7 Hydraulic Filter
Check service indicators on hydraulic filters when the machine is running. CHECKING
CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN MACHINE
IS RUNNING. STOP MACHINE BEFORE REPLACING ELEMENTS.
If required, adjust head drum scraper by
loosening bolts in Rosta springs, adjusting
scraper and re-tightening bolts.
Both sides should be adjusted simultaneously.
Figure 5-1: Adjusting Belt Scraper
1: Lift up cover (EN1402) & inspect service
indicator. (EN1505)
2: Replace elements if service indicator is red.
(EN1403)
Note: If optional oil cooler is fitted,
please refer to next page for
maintenance instructions for
hydraulic filters.
3: Replace cap, ensuring O-ring is in place. 4: Close and secure cover plate.
Page 58 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.3.8 Changing Hydraulic Water Trap
5.4 250 Hour Maintenance Schedule
Every 250 hours, the following maintenance must be carried out to ensure the best performance
and least possible amount of downtime from your machine. Refer to list in 5.10 for part No.
1. Follow maintenance instructions laid out in the engine manufacturer’s handbook.
2. Change the hydraulic water trap regardless of condition of service indicator.
3. Change the hydraulic tank air breather regardless of condition of service indicator.
4. Flush hydraulic system and change the hydraulic filters regardless of condition of
service indicator. To flush hydraulic system, proceed as follows:
a. Ensure all material has passed through the crusher and off the conveyor belts.
b. Stop the machine and replace the hydraulic filters with 3 micron flushing filters
(EN1405).
c. Fit new 10 micron water trap.
d. Check condition of hydraulic tank air breather. If the service indicator is red,
change it. Otherwise clean all dust from the base of the filter.
e. Run all systems for 4 hours with engine speed set to No.1 position. (DO NOT
FEED MATERIAL INTO THE MACHINE DURING THIS OPERATION.)
f. Stop machine and replace flushing filters with new 25 micron hydraulic filters.
5. Check for leaks on hydraulic pipes.
Note: When the water trap is taken
off, oil will spill out. Use a
suitable container to catch
any waste oil - expect
between 3 and 5 litres.
Replace water trap as
shown.
1: Replacing hydraulic water trap. (EN1401 &
EN1404)
CLEAN UP ANY OIL SPILLS AFTER PERFORMING THESE
OPERATIONS.
Ver: C12+-EN-11595 Machine Maintenance Page 59
C12+ Crusher
6. Inspect condition of conveyor belts and tracking.
7. Inspect condition of all drums and rollers.
8. Inspect toggle clamping and link arm ram bearings.
Note: The bearings on the jaw rams needs a thorough inspection with a view to change at
next 250 hour service.
9. Check drive belts for wear, swelling, softening and tension. Replace if necessary.
Note: Tension should remain constant during the belts working life and should not be re-
tensioned.
10. Clean out sediment bowl on fuel pre-filter.
Note: When sediment bowl is cleaned out, the fuel system will have to be re-primed.
Proceed as follows:
5.5 1000 Hour Maintenance Schedule
Every 1000 hours, the following maintenance must be carried out (refer to the list in 5.10 for part
No.):
1. Repeat 250 hour maintenance schedule.
2. Change oil in vibrating feeder.
3. Change diesel filters.
4. Replace toggle clamping & link arm ram bearings.
5. Change oil in tracks.
1: Loosen bleed screw on fuel filter. (EN1001)
2: Unscrew hand primer and pump until a
steady flow of fuel comes out of filter. (No
bubbles must be coming through fuel line.) Re-
secure hand primer after use. Re-tighten bleed
screw.
Page 60 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.5.1 Changing Oil in Tracks
To drain oil from the track gearbox, drive the machine until the oil drain plug is at the bottom of
the gearbox. Remove both plugs and the oil will drain out. Use a suitable container to collect
waste oil. Replace drain plug.
To refill track gearbox with oil, drive the machine until the gearbox is in the correct position. See
below.
Note: This will only be 1/3 turn of the track gearbox.
DO NOT drive machine any further until oil has been replaced in tracks. Remove the oil
level plug as shown in the photographs below. Fill with oil into the oil level plug until it
starts to come out of the plug hole. Replace oil level plug BEFORE driving the machine.
Each track gearbox will have to be maintained separately.
Disposing of waste oil must be done in a manner that complies with
current environmental legislation.
1: Track gearbox in correct position to refill with oil.
TOP
OIL FILL
LEVEL
OIL DRAIN
Ver: C12+-EN-11595 Machine Maintenance Page 61
C12+ Crusher
5.6 Track Adjustment
After maintenance or over time the track will become slack and will have to be adjusted. The
adjustment of the tracks operates through a tensioning cylinder (C). When the cylinder is filled
with grease it extends and pushes the spring tension unit (B), and the idler (A), forward. The
grease is filled through the track adjuster grease valve (D).
In order to establish if the track requires tensioning, move the Host machine a few metres
forwards and backwards on level ground. This allows the tracks to adopt their natural degree of
tension.
Note: Do not slew the machine.
When changing oil in the tracks, use Exol
Ethena EP90 Gear Oil.
2: Remove oil level plug.
WARNING!
Grease under pressure can cause serious injury. Never unscrew a track
adjuster valve by more than a ½ turn, when the track is under tension.
1: Track Adjustment
M10
B
C
A
D
Page 62 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
Using a straight edge and a measuring tape, measure the droop of the track group as shown at
(E). For this particular track set, the droop should not exceed 30 mm.
Note: It is also important that the track is not tensioned too tightly as this places excessive
loads on the gearbox and idler bearings. It will also lead to accelerated wear and
premature failures.
5.6.1 Increasing The Track Tension
To increase the tension of the track:
1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Ensure that the track adjuster valve (H), is tight.
3. Attach the special grease gun connector (G), to a grease gun and fit it onto the track
adjuster valve (H).
4. Pump grease into the valve until the droop of the track is correct.
5. Move the Host machine backwards and forwards a few times more and then re-check
the droop. Add more grease if required.
6. Check for any escaping grease around the tensioning unit and finally close the
inspection cover when finished.
2: Track Adjustment Settings
30 mm (Max)
E
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C12+ Crusher
Important: Ensure that the correct grease is used.
5.6.2 Releasing The Track Tension
To the release the tension on the tracks:
1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Loosen the track adjuster valve (H), by turning it one half turn anticlockwise.
3. Grease should now escape slowly from the track tensioning cylinder and the track should
slacken.
4. If the track fails to loosen, apply a little pressure to the idler end of the track to push the
idler group in.
5. Replace the inspection cover when completed.
3: Increasing The Track Tension
4: Releasing The Track Tension
G
F
H
Page 64 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.7 Turning/ Changing Jaw Plates
If, when examining jaw plates it is found that they are excessively worn they must be either
turned or replaced. Jaw plates will wear more at the bottom of the crusher chamber, as this is
where most of the crushing action takes place. The jaw plates can be turned around to maximise
their useful life. To change or turn jaws proceed as follows:
1. Always lockout the controls for the engine and the crusher.
2. Disconnect the batteries using the battery isolation switch located in the electrical control
box.
3. Do not allow personnel to work or walk under loads supported by a crane or hoist.
4. Use appropriate lifting devices to secure the load to the crane. See the following
paragraphs of this section for additional information.
Note: Only use certified and approved lifting equipment. Ensure that lifting equipment used meets
the applicable regulations i.e. that lifting equipment is strong and stable enough for the
intended use, is marked with a Safe Working Load (SWL), is suitably positioned and is
operated in a planned manner by competent persons.
Do not allow jaw plate to become so badly worn that the seats for the jaw
plate in crusher box or jaw stock become excessively worn. This may
result in the need for expensive repairs or new crusher box or jaw stock.
SAFETY
All personnel operating or servicing the crusher must
read and fully understand the safety information included
in Section 1 of this manual.
1: Inspect lifting equipment. Ensure the lifting
tools are undamaged.
Ver: C12+-EN-11595 Machine Maintenance Page 65
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5.7.1 Removing Swing Jaw Plates
1: Remove the guard and toggle cover plate
above the jaw stock. 2: Loosen and remove the wedge bolts.
3: Remove wedge bolts and wedges from swing
jaw stock only. 4: Wedges removed.
5: Insert lift hooks, ensuring they are central to
the wear plate and kept vertical / above the
point of lift.
6: Remove jaw plates using lifting hook & ropes
provided with machine and suitable lifting
equipment.
Page 66 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.7.2 Removing Fixed Jaw Plates
Screw control valve lever into the position as shown below. Remove again
after use. Accidental use could result in damage to the jaw plates.
1: Remove locking nuts to remove fixed jaw
plate.
2: Push wear plate release lever to bring fixed
wear plate forward.
3: Remove jaw plate using lifting hook & ropes
provided with machine and suitable lifting
equipment.
4: Pull wear plate release lever to move wedge
rams back into position.
Push
Pull
Ver: C12+-EN-11595 Machine Maintenance Page 67
C12+ Crusher
5.7.3 Replacing the Fixed Jaw Plate
1: Place lifting tools in jaw plate. Before lifting the plate
ensure the back face and pockets are clean of debris.
2: Ensure the lifting tool catches in the hole. Lift
jaw plate with suitable lifting equipment.
3: Ensure back of the plate is clean and smooth.
Clean out any accumulated debris in the recesses.
4: Place wedge in recess. The wedge should not rest on the lifting tool. See above photos for
approximate position.
Page 68 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5: Wedges in place and lined up. 6: Retract ram using the lever in the control box.
7: Pull wear plate release lever to move wedge
rams back into position. 8: Ram pin fully back. Clean mounting plate.
9: Loosen bolts on sealing plate. (C-10 Only.) 10: Sealing plate moved furthest back. (C-10
Only.)
Ver: C12+-EN-11595 Machine Maintenance Page 69
C12+ Crusher
11: Lower fixed jaw plate slowly into the crusher
box. Stand well clear off the jaw plate.
12: Leave a 10 to 15 mm gap on either side of the
jaw plate.
13: After lowered, check no gap exists at the
bottom.
14: Visually position the fixed jaw plate against
the sealing plate. (C-10 Only.)
15: Remove lifting equipment and fit jaw plate
bolts. 16: Screw on both nuts before tightening.
Page 70 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.7.4 Replacing the Swing Jaw Plate
17: Using a suitable pry bar check plate for central
position.
18: Tighten plain nut and torque. Lock after with
Nyloc nut.
1: Lift wedges onto machine. 2: Lift swing jaw plate as shown. Clean face and
pockets of the jaw plate first before lifting.
Ver: C12+-EN-11595 Machine Maintenance Page 71
C12+ Crusher
3: Position of hooks after jaw plate lifted 4: Lift jaw plate slowly into position.
5: Lift jaw plate slowly into position. Keeping well
clear slowly lower jaw plate into position.
6: The jaw plate recesses will audibly drop onto
the location point.
7: Ensure a even gap on both side. The jaw plate
must be flush with the mounting face.
8: The photo show a gap at the bottom which is
incorrect. Plate must be flush with jaw face.
Page 72 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
9: The photo show no gap at the bottom which is
correct. The plate is flush with jaw face. 10: Adjust plate position using lifting equipment.
11: Place a suitable bar in hole to help with lining
up the wedge.
12: Carefully slide the wedge into position.
Remove bar and slide wedge bolt into place.
13: Knock home wedge bolt. Repeat steps 10 to 12
for the opposite wedge.
14: Secure wedge bolt as shown. No gap must be
visible between the compression discs as in the
photo.
Ver: C12+-EN-11595 Machine Maintenance Page 73
C12+ Crusher
5.7.5 Changing Crusher Box Liner Plates
If, when examining liner plates, excessive wear is discovered, change liner plates by loosening
all bolts and removing liner plate as shown. Refit new liner plates and torque bolts to 711 Nm.
Always use suitable lifting equipment to remove plates.
DO NOT ATTEMPT TO REMOVE LINER PLATES BY HAND.
15: Close inlet chute cover. 16: Refit toggle cover plate and guard.
1: Changing Liner Plates
Page 74 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
5.8 Oils And Fluids
A full list of Substances Hazardous to Health associated with this equipment can be found in the
appendix of this document.
5.9 Toggle Plate Removal/ Replacement
To protect the crusher from the excessive loads generated by un-crushable objects, the jaw
stock is fitted with an overload protection device - "Toggle Plate". When the permissible loads
are exceeded, the Toggle Plate will collapse from elastic buckling. The crusher will then
automatically shut down, providing a degree of protection to valuable machine components.
Lub/ Oil and
Grease Points
Max.
Vol. Temperature Viscosity
Manufacturers Equivalent
Specifications
Extec Part
Number
Anti Freeze Shell Safe Anti Freeze Concentrate
Diesel 420Lt Shell Agricultural Gas Oil CN6004
Engine Oil 30Lt Shell Rimula Signia 10W-40 CN6125
30Lt Cold Weather Shell Diesel Engine Oil Rimula 5W-
30
Engine Oil -
Alternative
30Lt See Manufacturer’s Handbook
Feeder Gearbox 5Lt Shell Omala 220 Gear Oil CN6160
Frame & Jaw
stock Bearings
5-6Lt -20°C to +150°C SKF LGHB 2 (NLGI Grade 2) CN6110
Hydraulic System 1400Lt ISO VG 32 Shell Tellus Arctic 32
1400Lt ISO VG 46 Shell Tellus 46 CN6070
1400Lt ISO VG 68 Shell Tellus Oil 68
1400Lt ISO VG 100 Shell Tellus Oil 100
1400Lt Environmentally
friendly
Shell Naturelle HF-E 46
General
Lubrication Points
As
req.
Shell Albida EP2
Arctic Shell Aeroshell 33
Torque Arm
Bearings
1Lt Exxon Unirex N 3 Grease (LGHQ3)
Tracks 5Lt Exol Ethena EP90 Gear Oil
Tracks -
Alternative
5Lt Shell SPIRAX GSX75W-80
Ver: C12+-EN-11595 Machine Maintenance Page 75
C12+ Crusher
When this happens, clear any blockages from the machine and fit the replacement toggle in the
following way.
G1 - Charge Gauge
G2 - Clamp/ Accumulator
Gauge
Figure 5-2: View on hydraulic control box
1: Close jaw up to give a 30 to 40
mm gap.
2: Stop the machine. See
“Stopping the Machine” on
page 29
3: Using appropriate equipment
support the toggle plate.
Toggle release valve
Accumulator
Solenoid valve
G1
G2
30 to 40 mm
gap
Page 76 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
4: Remove toggle support arm
tie bar & bush. (Note: Only one
bolt shown.)
5: Screw in relief valve
cartridge to disperse the
accumulator pressure.
6: Restart the machine and
leave speed switch at position
No.1. Do Not Operate the Jaw
Lock.
7: Unscrew locking screw.
8: Utilise screw as a valve
handle and push valve handle
to release toggle plate.
9: Stop the machine. See
“Stopping the Machine” on
page 29
10: Lower existing toggle onto
main conveyor. Remove and
replace with new toggle plate.
11: Examine toggle clamping
and lift ram bearings for cracks
due to toggle replacement.
Replace if necessary.
12: Raise new toggle plate into
position.
13: Replace toggle support arm
tie bar and bush. (Note: Only
one bolt shown.)
14: Pull back the toggle
release valve handle. This will
then clamp the toggle plate
into position.
15: Remove valve handle and
lock back into position shown
above.
Tie bar & bush
Relief valve
Locking screw
Push
Tie bar & bush
Pull
Ver: C12+-EN-11595 Machine Maintenance Page 77
C12+ Crusher
WARNING:
a. Ensure ALL personnel are clear of the machine BEFORE releasing the jaw stock.
b. Ensure that ALL guards are refitted and that the feeder, crusher and conveyor belts are
empty BEFORE restarting machine.
5.10 Maintenance and Service Parts
For 250 hours the required items are:
16: Restart machine and press Jaw Lock ON
button. Screw out relief valve until accumulator
pressure gauge reads 155 - 170 bar.
17: Adjust to the required closed size setting.
See “Setting Material Output Size” on page 40
Part No. Part Description Quantity
1. EN5020 VORTEX PRE-CLEANER - CV-15922 1
2. EN1402 FILTER HOUSING 2
3. EN1505 VISUAL POP UP INDICATOR - SUITS MP1003A 2
4. EN1601 FILTER UNIT 1
5. HF1017 FILTER SUCTION STR1004SG1M90-2 6
6. EN1523 DESICCANT AIR BREATHER COMPLETE 1
7. EN1401 HYDRAULIC WATER TRAP FILTER 1
8. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1
9. EN1403 RETURN LINE ELEMENT 2
10. EN1404 HYDRAULIC WATER TRAP FILTER 1
11. EN1008 AIR FILTER INDICATOR 1
12. EN1003 PRIMARY AIR FILTER 1
13. EN1004 SECONDARY AIR FILTER 1
14. EN1000 ENGINE OIL FILTER 1
15. EN1001 ENGINE PRIMARY FUEL FILTER 1
16. EN1002 ENGINE SECONDARY FUEL FILTER 1
17. EN1405 3 MICRON FLUSHING FILTER 1
Relief valve
Page 78 Machine Maintenance Ver: C12+-EN-11595
C12+ Crusher
For a 1000 hours add the extra items:
Part No. Part Description Quantity
18. EN1000 ENGINE OIL FILTER 1
19. EN1001 ENGINE PRIMARY FUEL FILTER 1
20. EN1002 ENGINE SECONDARY FUEL FILTER 1
Ver: C12+-EN-11595 Trouble Shooting Guide Page 79
C12+ Crusher
Section 6 Trouble Shooting Guide
Below is a list of some of the common problems that might occur on your machine. If these
problems arise, carry out the checks listed.
PROBLEM SOLUTION
Engine losing power or hard to
start.
Check air filter isn’t blocked.
Check diesel filter and sediment bowl.
Engine won't start or keeps
shutting off.
Check that emergency stops are not pushed in.
Check water level in radiator.
Check fuel level.
Check that the batteries are charged and that the
terminals are tight.
Check oil pressure, temperature, battery and over-speed
warning lights on electrical control panel.
Crusher won't start. Check that "Crusher" button is "ON" in electrical box.
Check fuel level.
Check hydraulic oil level in tank.
Check that there are no hydraulic pipes leaking.
Check flywheel belt tension.
Check engine speed switch is at No.2 position.
Clean air filter, diesel filter & diesel sediment bowl.
Check control pressure. See “Control Block Pressure” on
page 84
Flywheel slowing under load. Check hydraulic oil level in tank.
Check that there are no hydraulic pipes leaking.
Check flywheel belt tension.
Check engine speed switch is at No.2 position.
Clean air filter, diesel filter & diesel sediment bowl.
Check pressure at motor control block. See “Control
Block Pressure” on page 84
Feeder not working. Check Webtec is fully open.
Check pressure on at 4 station manifold using 0 - 250 bar
pressure gauge. See “Checking 5 Station Manifold
Pressure” on page 83
Page 80 Trouble Shooting Guide Ver: C12+-EN-11595
C12+ Crusher
"Knocking" noise coming from
toggle.
Check clamp pressure is between 155 - 170 bar.
Check operation of toggle cylinders and ensure area is
clear of debris.
Machine "Rocking" excessively. Check flywheel alignment.
Check ground conditions are firm and level.
Check tracks are not slack. If they are see 5.6.1
Increasing The Track Tension on page 62.
Machine not tracking. Check oil level in the hydraulic tank.
Check that Interlock and Track buttons are on.
Check remote handset is fully charged. Plug in Hard Wire
Drive and try to move machine.
Check that all levers are in their central position and
check if the crusher operates. If Crusher operates and
levers are central but the machine still won't track, this
may indicate an electrical problem. Contact Extec
Screens & Crushers Ltd immediately.
Main, Side or Magnet Conveyor
belts jammed.
Check belt tension.
Ensure that there is no build-up of material underneath
machine.
Clean under machine as shown in following photographs
as required.
Vogel Grease Warning Light on
the control box lights up.
Refill the greasing unit. Follow the maintenance and filling
instructions as laid out in the manufacturer’s handbook.
If the light persist check that the manifold on the jaw stock
is funtioning correctly.
Check for any possible blockages.
1: Using jacking legs, lift the machine off
ground.
2: Ensure that locking pins and R-clips are fitted
BEFORE cleaning below the machine.
PROBLEM SOLUTION
Ver: C12+-EN-11595 Trouble Shooting Guide Page 81
C12+ Crusher
6.1 Test Procedures for Electronics
See drawings in the Appendix B: Drawing Pack for lamp diagnostics, jaw control and wiring
diagrams.
Symptoms:
Engine is shutting down and remote stop lamp on EPU is showing.
The crusher electronics shuts down the engine via the EPU for 3 reasons:
1. Signal received by receiver from correctly coded handset requesting “fast stop”.
2. Red button on override handset has been pressed.
3. Crusher control box has lost communications with the receiver unit.
To identify which of the above cases is correct please look at the lamps above the interlock on
switch, the interlock off switch and the lamp above the jaw remote switch.
Case 1)
Receiver believes it is receiving a signal from a handset. Lamp state as follows:
Lamp above jaw remote switch: Flashing
Lamp above interlock off switch: Lit
Lamp above interlock on switch: Dark
Before the crusher shuts down, the green lamp on the track LED box should flash briefly to
indicate signal being received from handset.
Check:
All handsets are switched off. If necessary remove batteries from small handset.
Case 2)
Override handset used. Lamp state as follows:
Lamp above jaw remote switch: Flashing
Lamp above interlock off switch: Dark
Lamp above interlock on switch: Dark
Check:
Unplug manual handset, check back of socket for manual handset for dirt/ water contamination
or damage to wiring.
Page 82 Trouble Shooting Guide Ver: C12+-EN-11595
C12+ Crusher
Case 3)
Lost communications. The crusher control box (unit with 36 way connector inside switch box) is
having problems communicating with the receiver unit. Lamp state as follows:
Lamp above jaw remote switch: Lit
Lamp above interlock off switch: Flashing
Lamp above interlock on switch: Flashing
Check:
• Receiver is switched on, red lamp should flash whilst crusher is still running, will change
to constantly illuminated when crusher shuts down.
• Track lamps run through start up test, this test is actually performed by the receiver, if the
track lamps perform test then the receiver is communicating correctly with the track
lamps box.
• Check 6 way connector near the receiver; all wires are matched up with the correct
colour wire on both sides of the receiver. Connector is plugged in securely and all wires
are secure in the crimp contacts.
• Check yellow and white wires inside switch box are securely fitted to screw terminals.
• Check yellow and white wires from screw terminal inside switch box to 36 way connector
on crusher control box. White wire should go to bottom row, end contact on the right of
the connector as you look into the switch box. The yellow wire is on the same row to the
left of this. The important point is that the white wire is on the end contact and the yellow
is one contact in. Check these wires to ensure they are not swapped or poorly crimped.
Ver: C12+-EN-11595 Trouble Shooting Guide Page 83
C12+ Crusher
6.2 Checking Hydraulic Pressure
6.3 Checking 5 Station Manifold Pressure
Check pressure at test points shown to check the feeder, magnet, side and main conveyor using
a 0 - 250 bar pressure gauge. Pressure readings when running empty should be:
4. Side conveyor - 30 bar. Peak pressure - 200 bar.
5. Feeder (Cold start) - 100 bar - this should drop to 50 bar when warm. Peak pressure -
200 bar.
6. Spare
7. Main conveyor - 50 bar. Peak pressure - 240 bar.
8. Magnet - 30 bar. Peak pressure - 200 bar.
1: Check tank return pressure
using a 0 - 10 bar pressure
gauge - this should be not
greater than 4 bar.
2: Check control pressure using a
0 - 100 bar pressure gauge. This
should be 40 bar at all times.
3: Check suction pressure using
a 0 - 6 bar pressure gauge - this
should be between ½ bar min.
and 1½ bar max.
Figure 6-1: Test points are on manifold block on
side of valve plate.
1 2 3
4 5
Page 84 Trouble Shooting Guide Ver: C12+-EN-11595
C12+ Crusher
6.4 Control Block Pressure
Check pressure at motor control block using a 0 - 400 bar pressure gauge as shown. Pressure
readings should be:
Running empty cold start up max 70 bar. Should drop to 10 - 20 bar when warm.
Recycling concrete, etc. 100 - 150 bar.
Medium rock 150 - 250 bar.
Hard rock 200 - 300 bar.
Note: A high pressure reading when crusher is empty would indicate a mechanical problem
with the crusher, such as an obstruction between jaw stock and side of crusher box.
If this occurs, STOP MACHINE & INVESTIGATE IMMEDIATELY.
IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED SOLUTION,
OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT Extec Screens & Crushers
Ltd SERVICE DEPARTMENT FOR FURTHER ASSISTANCE.
ADJUSTING PRESSURE SETTINGS OR REFILLING HYDRAULIC OIL ON THE MACHINE
SHOULD ONLY BE CARIED OUT BY TRAINED Extec Screens & Crushers Ltd SERVICE
ENGINEERS.
Figure 6-2: Checking Control Block Pressure
Ver: C12+-EN-11595 Appendix A Page 85
C12+ Crusher
Appendix A Parts Manual
Contact Details
Extec Screens & Crushers Ltd
Hearthcote Road
Swadlincote
Derbyshire
DE11 9DU
United Kingdom
Telephone: +44 (0)1283 212121
Fax: +44 (0)1283 226465
Parts and Service: +44 (0)8000 181945
www: http://www.extecscreens.com
Page 86 Ver: C12+-EN-11595
C12+ Crusher
Note: Every effort has been made to ensure the accuracy of this manual at the time of publica-
tion. However, with Extec Screens & Crushers Ltds' policy of continually improving their
products, your machine may not coincide exactly with this manual. Therefore, before
placing any order for spare parts, we recommend that you contact our Service Depart-
ment (with your machine Serial No.) for Part No. verification.
Ver: C12+-EN-11595 Parts Manual Contents Page 87
C12+ Crusher
Parts Manual Contents
Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Chassis, Walkways and Tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Magnetic Conveyor and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Feeder and Vibrator Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Transfer Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Power Pack - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Main Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Crusher - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Crusher - Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Crusher - Torque Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Crusher - Jaw Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Crusher - Toggle Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Hydraulic Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Deflector Door - Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Stickers - English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Transport Bogie and Fifth Wheel - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Light Stand - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Water Pump - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Page 88 Loose Items Ver: C12+-EN-11595
C12+ Crusher
AA.1 Loose Items
1: LOOSE ITEMS
Part No. Part Description Quantity
1. EL2069 MANUAL HANDSET 1
2. EL2009 UMBILICAL CHORD (7 m) 1
3. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1
4. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1
5. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1
6. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1
7. EL2110 JAW ADJUST REMOTE CONTROL 1
8. EL4424 REMOTE CONTROL HANDSET (433 MHz) 1
9. EL4420 FEEDER REMOTE CONTROL (433 MHz) 1
10. FADL1006 1 D SHACKLE (M24 PIN) 2
11. HV1052 SPOOL LEVER HANDLE 2
12
7 9 3-6
2
13
16
15
1 8
14
10
11
Ver: C12+-EN-11595 Loose Items Page 89
C12+ Crusher
12. J4840000 LIFTING PLATE ROPES 1
13. J4870000 FIXED WEARPLATE WEDGEBOLT SPANNER (55 & 65 A/F) 1
14. J6360000 FIXED JAW WEARPLATE LIFTING TOOL 2
15. UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 1
16. HHGR33 GREASE NIPPLE ADAPTER HOSE 1
Part No. Part Description Quantity
Page 90 Chassis, Walkways and Tracks Ver: C12+-EN-11595
C12+ Crusher
AA.2 Chassis, Walkways and Tracks
1: CHASSIS ON TRACK
2: CHASSIS FRONT END 3: CHASSIS REAR END
29 24
25
43
5
26
32
6
11 9 10
Ver: C12+-EN-11595 Chassis, Walkways and Tracks Page 91
C12+ Crusher
4: JACKING LEG 5: JACKING LEG MOUNTED
6: VIEW OF TRACKS
13
41
37
35
1
36
42
15
30
31
3
44
39
38
7
8
Page 92 Chassis, Walkways and Tracks Ver: C12+-EN-11595
C12+ Crusher
7: WALKWAY
Part No. Part Description Quantity
1. A4110000 JACKING LEG INNER 4
2. A5020000 WATER MANIFOLD 1
3. A6080000 TRACK MOTOR COVER PLATE 2
4. A6160000 JACKING LEG COVER REAR LEFT 1
5. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1
6. A8890000 MAGNET SUPPORT FRAME 1
7. A13920000 UNDERCARRIAGE MOUNTING FRAME 1
8. A13930000 TRACK LOCATION DOWEL 4
9. A14040000 DIESEL TANK SUPPORT 1
10. A14050000 REAR BASE CROSS MEMBER 1
11. A14060000 CHASSIS STIFFENING PLATE 1
18
21
20
22 23
23
22
14
17
27
28
19 16
33
34
Ver: C12+-EN-11595 Chassis, Walkways and Tracks Page 93
C12+ Crusher
12. A14130000 TRI-AXLE BOGIE MOUNTING A/R
13. A14180000 JACKING LEG 4
14. A14200000 WALKWAY BRACKET 4
15. A14460000 JACKING LEG COVER 2
16. A14830000 INFILL PANEL 1
17. A14840000 WALKWAY ASSEMBLY NON-DRIVE SIDE 1
18. A14850000 WALKWAY ASSEMBLY DRIVE SIDE 1
19. A14860000 ACCES PLATFORM INFILL PANEL 1
20. A14880000 WALKWAY END RAILING (LARGE R/H) 1
21. A14890000 WALKWAY END RAILING (LARGE R/H) 1
22. A14900000 WALKWAY RAILING 2
23. A14910000 WALKWAY RAILING 2
24. A14920000 MAGNET SUPPORT R/H 1
25. A14930000 MAGNET SUPPORT L/H 1
26. A14960000 CONVEYOR SUPPORT BEAM 1
27. A14970000 WALKWAY BRACKET 2
28. A15000000 ALUMINIUM LADDER 2
29. A15160000 CHASSIS 1
30. A15240000 EMERGENCY STOP GUARD 1
31. A15250000 EMERGENCY STOP GUARD 1
32. A15780000 BOTTOM CROSS BEAM 1
33. A15870000 TIE BRACKET 2
34. A15880000 TIE BRACKET 2
35. FAB30X200 M30X200 HT BOLT 4
36. FAN30N M30 NYLOC NUT 4
37. HR1028 JACKING LEG HYDRAULIC RAM 4
38. HV3019 TRACK CONTROL BLOCK 2
39. HV3530 TRACK RELIEF VALVE 4
40. HV8004 ¾" BSP BALL VALVE 2
41. PN1085 PIN 4
42. PN1088 PIN 8
43. UC2020 TRACK COMPLETE 1
44. UC5002 TRACK MOTOR 2
Part No. Part Description Quantity
Page 94 Hopper Ver: C12+-EN-11595
C12+ Crusher
AA.3 Hopper
1: HOPPER DOORS
2: HOPPER RAMS
9 18 11 10 7 17
8
15
12
14
12 13
20
16
19
Ver: C12+-EN-11595 Hopper Page 95
C12+ Crusher
3: HOPPER FRAME
Part No. Part Description Quantity
1. A15140000 FEEDER MOUNTING FRAME ASSY 1
2. A15150000 FEEDER MOUNTING FRAME ASSY 1
3. A15170000 FEEDER REAR CROSS BRACE 1
4. A15180000 FEEDER FRAME CROSS BEAM 1
5. A15200000 FEEDER MOTOR GUARD 1
6. A16590000 FEEDER FRAME CROSS BEAM 1
7. C1020000 HOPPER DOOR TIE BAR 1
8. C1080000 HOPPER REAR DOOR RAM SHIELD 1
9. C9250000 HOPPER R/H SIDE DOOR 1
10. C9260000 HOPPER L/H SIDE DOOR 1
11. C9270000 HOPPER REAR DOOR 1
12. FAB20X150 M20 X 150 BOLT 1
13. FAB24X90 M24 X 90 HT BOLT 2
14. FAB30X200 M30 X 200 HT BOLT 4
1
2
3
4
6
5
Page 96 Hopper Ver: C12+-EN-11595
C12+ Crusher
15. HR1044 HYDRAULIC RAM 1
16. HR1045 HYDRAULIC RAM 2
17. PN1087 PIN 2
18. PN1089 PIN 2
19. PN1092 PIN 2
20. PN1179 PIN 2
Part No. Part Description Quantity
Ver: C12+-EN-11595 Magnetic Conveyor and Supports Page 97
C12+ Crusher
AA.4 Magnetic Conveyor and Supports
4: MAGNETIC CONVEYOR FITTED
5: MAGNETIC CONVEYOR
Part No. Part Description Quantity
1. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1
2. A8890000 MAGNET SUPPORT FRAME 1
3. FAEB1002 M24 LIFTING EYE 4
4. HM1010 BELT DRIVE MOTOR 305 cc 1
5. MA1001 COUPLEX CONNECTOR 4
6. MA1050 CP20/80SC2 ERIEZ MAGNET 1
MA1150 CP25/80 SC2 ERIEZ MAGNETCOMPLETE WITH MOTOR (OPTION) 1
7. MA1051 DRIVE PULLEY 1
8. MA1052 NON DRIVE PULLEY 1
9. MA1053 PLUMBER BEARINGS 4
10. MA1054 CONVEYOR BELT 1
11. MA1055 DRIVE COUPLING 1
12. MA1060 CHAIN (10 LINK) 2
13. MA1065 CHAIN (16 LINK) 2
13
11
1
9
5
12
3
2
4
10
6
8
7
Page 98 Feeder and Vibrator Box Ver: C12+-EN-11595
C12+ Crusher
AA.5 Feeder and Vibrator Box
1: VIEW ON FEEDER ASSEMBLY 2: VIEW ON DISCHARGE CHUTE
3: VIEW ON DISCHARGE CHUTE EXTENSION 4: VIEW ON DISCHARGE CHUTE
5: VIEW ON FEEDER WEAR PLATES 6: VIEW ON FEEDER SUPPORT SPRINGS
7: VIEW ON UNDERSIDE OF FEEDER 8: VIEW ON MOTOR GUARDS
40
16
24
38
2
38
2
35 34 32 37 36 42 33
16
17
19
1
41
Ver: C12+-EN-11595 Feeder and Vibrator Box Page 99
C12+ Crusher
9: VIEW ON IN SIDE OF VIBRATOR BOX 10: VIEW ON NON-DRIVE SIDE BEARINGS
11: VIEW ON NON-DRIVE SIDE BEARING
PLATES 12: VIEW ON GEARS
13: VIEW ON DRIVE SIDE BEARINGS 14: VIEW ON OIL THROWER
15: VIEW ON DRIVE SIDE BEARING COVER 16: VIEW ON MOTOR & COUPLING ASSEMBLY
21
11
25
12
25
3
30
31
26
28
18
14
22
15
25
30
3
4
5
27
20
23
27
13
15
10
29
39
41
9
9
6
8
7
Page 100 Feeder and Vibrator Box Ver: C12+-EN-11595
C12+ Crusher
Part No. Part Description Quantity
1. A15200000 FEEDER MOTOR GUARD 1
2. A13570000 DISCHARGE CHUTE EXTENSION 1
3. BT3001 BEARING 4
4. BT3503 LOCK NUT 1
5. BT3504 LOCK WASHER 1
6. BT5006 TAPER LOCK BUSH (SHAFT) 1
7. BT5020 TAPER LOCK BUSH (MOTOR) 1
8. BT6514 SPIDER 1
9. BT6515 COUPLING INCLUDES 6, 7 8 1
10. BT8001 O-RING SEAL 2
11. BT8006 OIL SEAL 4
12. BT8506 O-RING SEAL 4
13. FAKS14X09 KEY (14 x 9 x 25 mm) 1
14. FAKS22X14 KEY (22 x 14 x 50 mm) 2
15. FAS10X20 M10 x 20 SET SCREW DRILLED 6
16. H2000000 VIBRATOR BOX HOUSING ASSEMBLY 1
17. H2010000 INSPECTION COVER PLATE 1
18. H2020000 GEAR WHEEL (57 TEETH) 2
19. H2030000 COVER PLATE GASKET 1
20. H2040000 OIL THROWER 1
21. H2050000 INNER BOLT RETAINING PLATE 4
22. H2060000 SHAFT END PLATE 2
23. H2070000 SHAFT END PLATE (DRIVE SIDE) 1
24. H2080000 OUTER COVER 1
25. H2090000 BEARING CARTRIDGE 4
26. H2100000 BEARING RETAINING PLATE 2
27. H2120000 BEARING RETAINING PLATE (DRIVE SIDE) 2
28. H2140000 GEAR SPACER RING 2
29. H2160000 OUTER COVER (DRIVE SIDE) 1
30. H2170000 DRIVE SHAFT 1
31. H2180000 DRIVEN SHAFT 1
32. H2310000 FEEDER BED WEAR PLATE 2
Ver: C12+-EN-11595 Feeder and Vibrator Box Page 101
C12+ Crusher
33. H2390000 SPRING 8
34. H2480000 OUTLET WEAR PLATE 1
35. H2550000 OUTLET SIDE WEAR PLATE 1
36. H2560000 OUTLET SIDE WEAR PLATE (DRIVE SIDE) 1
37. H2610000 GRIZZLY BAR ASSEMBLY (44 - 70mm) 1
H488000 GRIZZLY BAR ASSEMBLY (50mm GAP) (OPTION) 1
38. H4970000 DISCHARGE CHUTE 1
39. H7450000 MOTOR MOUNTING COWL 1
40. H8260000 FEEDER ASSEMBLY 1
41. HM1034 HYDRAULIC MOTOR 1
42. RU5103 SPRING MOUNT 16
Part No. Part Description Quantity
Page 102 Transfer Chute Ver: C12+-EN-11595
C12+ Crusher
AA.6 Transfer Chute
1: TRANSFER CHUTE ASSEMBLY
Part No. Part Description Quantity
1. A4650000 DEFLECTOR PLATE 1
2. A7730000 TRANSFER CHUTE HANDLE 1
3. A7840000 TRANSFER CHUTE 1
4. A14120000 MOUNTING BRACKET 2
5. BT2501 DISCHARGE CHUTE PIVOT BEARING 2
6. PN1093 DEFLECTOR PLATE PIVOT BAR 1
7. PN1094 DEFLECTOR PLATE PIVOT BAR 1
3
1
5
4
2
6
7
Ver: C12+-EN-11595 Power Pack Page 103
C12+ Crusher
AA.7 Power Pack
1: VIEW OF ENGINE 2: DIESEL WATER TRAP
3: L/H VIEW OF POWER PACK
22
15
12
7
21 14 8 9
18
19
Page 104 Power Pack Ver: C12+-EN-11595
C12+ Crusher
4: R/H VIEW OF POWER PACK
5: EXHAUST CLAMPS
10 5
34
30
29
23
6 16
32
Hidden
24
25
Ver: C12+-EN-11595 Power Pack Page 105
C12+ Crusher
6: ACCESS DOORS
7: ACCESS DOOR
28
33 30 27
11
4
26
28
4
29
31
Page 106 Power Pack Ver: C12+-EN-11595
C12+ Crusher
8: VIEW ON TOP OF POWER PACK
9: VIEW INSIDE POWER PACK
13
33
17
Ver: C12+-EN-11595 Power Pack Page 107
C12+ Crusher
10: VIEW ON BOTTOM OF POWER PACK 11: VIEW ON BOTTOM OF POWER PACK
Part No. Part Description Quantity
1. A15900000 PIPE TRAY 1
2. B3320000 BASE PLATE 1
3. B3330000 BASE PLATE 1
4. B3470000 ACCESS DOOR 1
5. B5060000 VALVE ACCESS DOOR 1
6. B5610000 EXHAUST SHROUD 1
7. B6640000 POWER PACK FRAME 1
8. B6650000 FRAME INFILL PANEL 1
9. B6660000 RADIATOR DOOR 2
10. B6670000 PERFORATED PUMP COVER 1
11. B6690000 END SIDE PANEL 1
12. B6700000 INFIL PANEL 1
13. B6740000 ENGINE COVER 1
14. B6750000 AIR FILTER PIPE 1
15. B6760000 FILTER BRACKER 1
16. B6770000 COMPLETE EXHAUST 1
17. B7740000 PIPE BRACE 1
18. B7890000 OIL COOLER COVER 1
19. B7910000 MESH PANEL 1
20. CN6125 RIMULA SIGNIA ENGINE OIL 30
1 3 2
Page 108 Power Pack Ver: C12+-EN-11595
C12+ Crusher
21. EN5020 VORTEX PRE-CLEANER 1
22. EN7974 CATERPILLAR C9 INDUSTRIAL C ENGINE 1
23. EX2013 RAIN CAP 1
24. EX2014 FLEXIBLE HOSE CLAMP 2
25. EX2015 CLAMP 3
26. FD1005 GAS STRUT 4
27. FD1006 GAS STRUT 2
28. FD1504 GAS STRUT EYE 8
29. FD2007 PLASTIC PULL HANDLE 5
30. FD2102 HINGE 14
31. FD2105 HINGE 2
32. FD3112 CAM BAR 1
33. FD3114 ANTI LOOSE FASTNER 2
34. FD4001 LOCKING BARREL 1
35. HV8506 DRAIN TAP 1
Part No. Part Description Quantity
Ver: C12+-EN-11595 Power Pack - Hydraulics Page 109
C12+ Crusher
AA.8 Power Pack - Hydraulics
1: HYDRAULIC TANK 2: HYDRAULIC TANK BREATHER
3: HYDRAULIC RETURN FILTERS 4: HYDRAULIC TANK MANIFOLD AND GAUGE
5: HYDRAULIC TANK - BELOW RETURN FILTERS 6: HYDRAULIC TANK - BELOW RETURN FILTERS
2
1
3
4
9
14
18
19
23 23 37 35 34 33 13 17
57
39
24
23 55
27 37 29
55
28
36
35
33
34
Page 110 Power Pack - Hydraulics Ver: C12+-EN-11595
C12+ Crusher
7: HYDRAULIC TANK BULKHEAD 8: VIEW ON CENTRE WALKWAY
9: VIEW ON HYDRAULIC PUMPS 10: VIEW ON HYDRAULIC PUMPS
11: HYDRAULIC WATER TRAP 12: VIEW ON PTO PUMP
30
31 31
56
29
38
Hidden
6
50
Hidden
8
41
11
58
40
41
40
11
20
5
12
15
16
42
32
25
26
Ver: C12+-EN-11595 Power Pack - Hydraulics Page 111
C12+ Crusher
13: VIEW ON VALVE PLATE ASSEMBLY
14: VIEW ON SOLENOID VALVE 15: VIEW ON 5 STATION MANIFOLD BLOCK
10
43 44
45
45
47
57
57
57 49
46
7
52 51
48 57 54
53
49
Page 112 Power Pack - Hydraulics Ver: C12+-EN-11595
C12+ Crusher
16: OIL COOLER HOUSING
Part No. Part Description Quantity
1. B1300000 HYDRAULIC TANK LID 1
2. B1310000 HYDRAULIC TANK LID 1
3. B1390000 HYDRAULIC TANK MANIFOLD 1
4. B2410000 HYDRAULIC TANK LID GASKET 2
5. B3260000 WATER TRAP FILTER BRACKET 1
6. B3340000 HYDRAULIC MANIFOLD 1
7. B5420000 WEBTEC LUG 1
8. B6680000 SUCTION PIPE 1
9. B6720000 HYDRAULIC TANK 1
10. B6730000 VALVE MOUNTING PLATE 1
11. B8340000 HYDRAULIC PUMP SUPPORT HOUSING 1
12. EN1401 HYDRAULIC WATER TRAP CASING WITH FILTER 1
13. EN1402 COMPLETE FILTER ASSEMBLY (GASKET INCLUDED) 2
14. EN1403 RETURN LINE ELEMENT (25 µm) 2
15. EN1404 HYDRAULIC WATER TRAP 1
16. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1
17. EN1505 VISUAL POP UP INDICATOR 2
18. EN1523 DESICCANT AIR BREATHER COMPLETE 1
19. EN1601 LOCKABLE FILLER CAP 1
21
Hidden
22
Ver: C12+-EN-11595 Power Pack - Hydraulics Page 113
C12+ Crusher
20. EN2029 COUPLING 1
21. EX5000 OIL COOLER 1
22. EX5001 FAN ASSY 1
23. FAHC1035 MIKLOR CLIP 47-51 24
24. HA00014045 HA00014045 1
25. HA01200087 1/2 BSP X 1 1/16 SAE M/M 1
26. HA0340052 3/4"BSP-1 1/16"SAE MM ADAPT 2
27. HA03400062 1½" - ¾" BSP M-F ADAPTER 1
28. HA1000019 1½" - 1" BSP M-F ADAPTER 1
29. HA1000026 1" - 1¼" BSP M-M ADAPTER 2
30. HA1014007 1¼" BSP M-F ADAPTER 4
31. HA1014012 1¼" BSP M-F 90° SWEPT SWIVEL 5
32. HA1051603 1 5/16 12UNF x 1¼ BSP M/M 2
33. HA1120001 1½” - 2½” BSP F-M BUSH 4
34. HA1120004 1½" BSP M-F ADAPTER 4
35. HA1120005 1½" BSP MALE TEE 4
36. HA1120006 1½" BSP 135° INSERT 2
37. HA1120007 1½" BSP SWEPT 90° INSERT 4
38. HF1017 SUCTION FILTER 6
39. HG1002 5" TEMP/LEVEL GAUGE 1
40. HP1034 HYDRAULIC PUMP 1
41. HP1042 HYDRAULIC PUMP 1
42. HP1055 TRIPLE PUMP 1
43. HV1047 TWO DIRECTIONAL SPOOL VALVE 2
44. HV1505 ANTICAVITATION VALVE 4
45. HV1516 RELIEF VALVE
46. HV2006 FLOW CONTROL VALVE 1
47. HV3013 PIPE MANIFOLD 1
48. HV3017 4 STATION SOLENOID VALVE (INCL HV3521, HV3522, HV8501) 1
49. HV3021 5 STATION SOLENOID BLOCK (INCL HV3527, HV3528) 1
50. HV3501 7 PORT MANIFOLD BLOCK 1
51. HV3521 VALVE 1
52. HV3522 VALVE 3
Part No. Part Description Quantity
Page 114 Power Pack - Hydraulics Ver: C12+-EN-11595
C12+ Crusher
53. HV3527 VALVE 5
54. HV3528 RELIEF VALVE 5
55. HV5002 1" BSP 0.5 BAR CHECK VALVE 2
56. HV8008 1¼" L/P BALL VALVE 6
57. HV8501 ¼" TEST POINT 16
58. RU6012 OIL SUCTION HOSE 1
Part No. Part Description Quantity
Ver: C12+-EN-11595 Control Boxes Page 115
C12+ Crusher
AA.9 Control Boxes
17: ELECTRICAL CONTROL BOX
18: VIEW ON INSIDE OF ELECTRICAL CONTROL BOX
30
31 4
10
13
8
28
29
14
41
17
42
1
Page 116 Control Boxes Ver: C12+-EN-11595
C12+ Crusher
19: HYDRAULIC CONTROL BOX
20: VIEW ON ACCUMULATOR PRESSURE
GAUGES
21: VIEW ON ISOLATION SWITCH AND
BATTERIES
Part No. Part Description Quantity
1. A5020000 WATER MANIFOLD 1
2. A6590000 MOUNTING BRACKET 1
3. A7700000 INDICATOR PLATE 1
4. A7820000 CONTROL BOX LID 2
8
30 4
29
28
12
19
15 41 38
32
33
3 35
36
16
37 39
40
34
36
2 20
27
26 21
11
Ver: C12+-EN-11595 Control Boxes Page 117
C12+ Crusher
5. A7830000 ELECTRICAL CONTROL BOX 1
6. A7940000 SUPPORT BRACKET 1
7. A7950000 SUPPORT BRACKET 1
8. A8850000 LYNCH PIN 2
9. A10060000 SUPPORT BRACKET 2
10. A10630000 EMERGENCY STOP GUARD 2
11. A14390000 BATTERY LOCATION ANGLE 1
12. A14730000 HYDRAULIC CONTROL BOX 1
13. A14740000 ELECTRICAL CONTROL BOX 1
14. A15320000 VALVE MOUNTING PLATE 1
15. A15370000 SUPPORT BRACKET 1
16. B0070000 WEBTEC MOUNTING BRACKET 1
17. BT1600 LUBRICATION SYSTEM 1
18. EL1050 ELECTRICAL KIT CAT C9 1
19. EL2030 EMERGENCY STOP SWITCH 4
20. EL2143 BATTERY ISOLATING SWITCH 1
21. EL3001 HEAVY DUTY BATTERY 2
22. EL3010 BATTERY CROSSOVER 1
23. EL3023 C9 ENGINE POSITIVE LEAD 1
24. EL3024 C9 ENGINE NEGATIVE LEAD 1
25. EL3025 C9 ENGINE CROSS OVER LEAD 1
26. FAB06X300H BATTERY HOOK BOLT 2
27. FAW06W WING NUT 2
28. FD1007 GAS STRUT (ONE EYE) 4
29. FD1504 GAS STRUT EYE 4
30. FD2006 CHROME PULL HANDLE 6
31. FD2109 POLIALL HINGE 2
32. HG2009 0-250 BAR PRESSURE GAUGE 3
33. HP5001 ACCUMULATOR 1
34. HV1028 3 LEVER SPOOL VALVE 1
35. HV1049 6 LEVER DOUBLE ACTING SPOOL VALVE 1
36. HV1502 SPOOL HANDLE 8
37. HV2002 FLOW DIVERTER 1
Part No. Part Description Quantity
Page 118 Control Boxes Ver: C12+-EN-11595
C12+ Crusher
38. HV3026 SOLENOID BLOCK (INCL HV3522) 1
39. HV3522 VALVE 3
40. HV3527 VALVE 5
41. HV5009 PRESSURE SWITCH 2
42. HV8004 ¾" BSP BALL VALVE 2
Part No. Part Description Quantity
Ver: C12+-EN-11595 Diesel Tank Page 119
C12+ Crusher
AA.10 Diesel Tank
1: DIESEL TANK ASSEMBLY
2: VIEW ON BOTTOM OF DIESEL TANK
Part No. Part Description Quantity
1. A10800000 DIESEL PUMP GUARD 1
2. A12500000 DIESEL TANK 1
3. A12510000 DIESEL TANK LID 1
4. A12530000 DIESEL TANK STRAPS 2
5. A14040000 DIESEL TANK PLATFORM 1
6. EN1609 FILLER CAP 1
7. FAHC1001 SIZE 00 JUBILEE CLIP 2
8. HAP034001 ¾" BLANKING CAP 1
2
5
9
3 6
1
4
10
11
8
Page 120 Diesel Tank Ver: C12+-EN-11595
C12+ Crusher
9. HG3006 PIPE SIGHT GAUGE 1
10. HP3001 DIESEL FILLER PUMP 1
11. RU1047 DIESEL TANK GASKET 1
Part No. Part Description Quantity
Ver: C12+-EN-11595 Main Conveyor Page 121
C12+ Crusher
AA.11 Main Conveyor
1: LEFT VIEW OF EXTENDED MAIN CONVEYOR
2: VIEW ON UNDERSIDE OF CONVEYOR
88
90
91
Page 122 Main Conveyor Ver: C12+-EN-11595
C12+ Crusher
3: FEED BOOT ASSEMBLY
4: VIEW ON CONVEYOR BOTTOM
43 41 42 23 52 22 42 41 44
43 61 35 28 29 24 36
Ver: C12+-EN-11595 Main Conveyor Page 123
C12+ Crusher
5: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION
6: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION
17 1 55 54
15
14
69 67 65
71 72 62 63 64
12 11 9
60 66 68 70 56 53
Page 124 Main Conveyor Ver: C12+-EN-11595
C12+ Crusher
7: MAIN CONVEYOR MID SECTION
8: MAIN CONVEYOR MID SECTION
16
58 59
47
57
13
51
50
77
75
73
25
37
38 49
76
48
78
Ver: C12+-EN-11595 Main Conveyor Page 125
C12+ Crusher
9: MAIN CONVEYOR TOP SECTION
10: MAIN CONVEYOR TOP SECTION
74
80
89
86
84
85
83
34
30
9 10
12
26
18
81
11
79
34
31 2
39 81 40
Page 126 Main Conveyor Ver: C12+-EN-11595
C12+ Crusher
11: DRIVE COUPLING
12: VIEW ON HEAD DRUM SCRAPER
2
4
6
5
6
3
20
19
87
27
33
32
46
92
98
45
Ver: C12+-EN-11595 Main Conveyor Page 127
C12+ Crusher
13: FEED BOOT RUBBERS
Part No. Part Description Quantity
1. BT1010 PLUMMER BEARING 2
2. BT2010 FLANGE BEARING 2
3. BT5009 TAPER LOCK BUSH 1
4. BT5011 TAPER LOCK BUSH 1
5. BT6516 DRIVE COUPLING INSERT 1
6. BT6517 DRIVE COUPLING (SET) 1
7. CBHD242001000 ENDLESS CONVEYOR BELT 1
8. CBR242001000 REINFORCED ENDLESS CONVEYOR BELT A/R
9. CR1003 WING ROLLER 14
10. CR1004 30° ROLLER BRACKET 2
11. CR1006 40° ROLLER BRACKET 12
12. CR1017 CENTRE ROLLER 7
13. CR1024 TRACKING ROLLER 4
14. CR1042 CENTRE IMPACT ROLLER 1
94
93
95
96
97
21
7
Hidden
8
Page 128 Main Conveyor Ver: C12+-EN-11595
C12+ Crusher
15. CR1043 SIDE IMPACT ROLLER 2
16. CR1041 DISC RETURN ROLLER 3
17. D0100000 TAIL DRUM 1
18. D0140000 HEAD DRUM 1
19. D0180000 MOUNTING BRACKET 1
20. D0190000 MOUNTING BRACKET COVER 1
21. D1460000 FEED BOOT CLAMP 2
22. D1470000 FEED BOOT CLAMP 1
23. D1480000 FEED BOOT CLAMP 1
24. D1570000 RUBBER CLAMP 2
25. D1610000 RUBBER CLAMP 2
26. D1790000 SPRAY BAR 1
27. D4080000 ROSTA BRACKET 2
28. D4910000 SINGLE FLARE MOUNTING BRACKET 13
29. D4920000 DOUBLE FLARE MOUNTING BRACKET 6
30. D5090000 HEAD DRUM MOUNTING PLATE 1
31. D5100000 HEAD DRUM MOUNTING PLATE 1
32. D5110000 HEADRUM SUPPORT FRAME 1
33. D5120000 NIP GUARD CLAMP 1
34. D5130000 COVER PLATE 2
35. D5160000 CONVEYOR FLARE 1
36. D5170000 CONVEYOR FLARE 1
37. D5180000 CONVEYOR FLARE 1
38. D5190000 CONVEYOR FLARE 1
39. D5230000 CONVEYOR FLARE 1
40. D5240000 CONVEYOR FLARE 1
41. D5300000 FEED BOOT LEG 2
42. D5310000 FEED BOOT LEG 2
43. D5430000 FEED BOOT GUARD 1
44. D5440000 FEED BOOT GUARD 1
45. D5450000 TOP SCRAPER 1
46. D5460000 TOP SCRAPER CLAMP 1
47. D5490000 IMPACT BAR MOUNTING 2
Part No. Part Description Quantity
Ver: C12+-EN-11595 Main Conveyor Page 129
C12+ Crusher
48. D6700000 RUBBER CLAMP 1
49. D6670000 FLARE UPPER L/HS 1
50. D6680000 ALLUMINIUM DISCHARGE CHUTE 1
51. D6690000 ALUMINIUM DISCHARGE CHUTE EXTENTION 1
52. D6760000 FEED BOOT ASSEMBLY 1
53. D6770000 BEARING SUPPORT - OUTER SLIDE 1
54. D6780000 BEARING SUPPORT - OUTER SLIDE 1
55. D6790000 BEARING SUPPORT SLIDE 2
56. D6800000 TAIL DRUM SCRAPER 1
57. D6810000 RETURN ROLLER GUARD 2
58. D6890000 IMPACT BAR 2
59. D6900000 WING IMPACT BAR 2
60. D7100000 LIFT RAM CROSS MEMBER 1
61. D7110000 TAIL SECTION 1
62. D7140000 CONVEYOR BASE IMPACT BAR 3
63. D7150000 CONVEYOR BASE IMPACT BAR 1
64. D7160000 CONVEYOR WING IMPACT BAR 1
65. D7170000 WING IMPACT BAR MOUNTING 1
66. D7180000 WING IMPACT BAR MOUNTING 1
67. D7190000 WING IMPACT BAR MOUNTING 1
68. D7200000 WING IMPACT BAR MOUNTING 1
69. D7210000 IMPACT BAR MOUNTING 1
70. D7220000 IMPACT BAR MOUNTING 1
71. D7230000 WING IMPACT BAR 1
72. D7240000 BASE IMPACT BAR 1
73. D10140000 MAIN CONVEYOR MIDDLE SECTION 1
74. D10150000 MAIN CONVEYOR UPPER SECTION 1
75. D11700000 UPPER FLARE 1
76. D11710000 UPPER FLARE 1
77. D11720000 RUBBER CLAMP 1
78. D11730000 RUBBER CLAMP 1
79. D11740000 FLARE TOP SECTION 1
80. D11750000 FLARE TOP SECTION 1
Part No. Part Description Quantity
Page 130 Main Conveyor Ver: C12+-EN-11595
C12+ Crusher
81. D11760000 FLARE RUBBER 2
82. FATB20X250 M20X250 THREADED BAR 2
83. HA99000010 30° FULL CONE TIP 2
84. HA99000011 THREADED NIPPLE 2
85. HA99000012 RETAINING CAP 2
86. HA99000013 CLAMP, CAP AND SPHERE 2
87. HM1016 HYDRAULIC MOTOR 1
88. HR1058 HYDRAULIC RAM 2
89. PN1033 ADJUSTER BOLT 2
90. PN1170 LOCK OUT PIN 2
91. PN1174 FOLDING PIN 2
92. PY1004 POLY SCRAPER 2
93. RU1027 SUPER RED RUBBER 1
94. RU1028 SUPER RED RUBBER 1
95. RU1079 FEED BOOT RUBBER 2
96. RU1080 FEED BOOT RUBBER 1
97. RU1081 FEED BOOT RUBBER 1
98. RU5501 TENSIONING ELEMENT 2
99. RU6032 7MTR WATER HOSE 1
Part No. Part Description Quantity
Ver: C12+-EN-11595 Side Conveyor Page 131
C12+ Crusher
AA.12 Side Conveyor
14: VIEW OF SIDE CONVEYOR
15: VIEW OF FOLDED SIDE CONVEYOR
Page 132 Side Conveyor Ver: C12+-EN-11595
C12+ Crusher
16: SIDE CONVEYOR BOTTOM SECTION
17: SIDE CONVEYOR BOTTOM SECTION
44 42 19 35
20
41
43
34
26
23
15
1
9
10
8
39
29 11 27
16
28
30
26
51
18
50
Ver: C12+-EN-11595 Side Conveyor Page 133
C12+ Crusher
18: SIDE CONVEYOR TOP SECTION
19: CONVEYOR IN TRANSPORT POSITION
24
10 8 9
11
33
31
17 22 47
2 14 7
25 37
38 12
13
32
49 40 48
21
36
Page 134 Side Conveyor Ver: C12+-EN-11595
C12+ Crusher
20: DRIVE COUPLING
Part No. Part Description Quantity
1. BT1009 PLUMBER BLOCK BEARING 2
2. BT2009 FLANGE BEARING 2
3. BT5005 TAPER LOCK 1
4. BT5006 TAPER LOCK 1
5. BT6514 COUPLING INSERT 1
6. BT6515 DRIVE COUPLING - INCLUDES 3, 4, 5 1
7. CB69250700CH ENDLESS CHEVRON BELT 1
8. CR1006 40° ROLLER BRACKET 2
9. CR1013 SIDE WING ROLLER 8
10. CR1016 CENTRE ROLLER 4
11. CR1028 RETURN ROLLER 2
12. CR1031 SLAPPER ROLLER 1
13. D4910000 MOUNTING BRACKET 3
14. E0070000 DRIVE DRUM 1
15. E0080000 END DRUM 1
16. E0150000 BEARING SLIDER 2
17. E0240000 MOUNTING BRACKET COVER 1
18. E1030000 TAIL DRUM SCRAPER 1
19. E1070000 FEED BOOT CLAMP 2
5
3 6
4
Ver: C12+-EN-11595 Side Conveyor Page 135
C12+ Crusher
20. E1090000 FEED BOOT CLAMP 1
21. E1130000 END DRUM GUARD 1
22. E1440000 MOTOR MOUNTING 1
23. E1500000 SIDE CONVEYOR BOTTOM SECTION 1
24. E1510000 SIDE CONVEYOR TOP SECTION 1
25. E1520000 FOLD RAM - TOP MOUNTING BRACKET 1
26. E1530000 FOLD RAM - BOTTOM MOUNTING BRACKET 1
27. E1540000 MOUNTING BRACKET 1
28. E1550000 MOUNTING BRACKET 1
29. E1560000 MOUNTING BRACKET 1
30. E1570000 MOUNTING BRACKET 1
31. E1860000 MOUNTING BRACKET COVER 1
32. E1890000 CONVEYOR FLARE 1
33. E1900000 CONVEYOR FLARE 1
34. E1920000 NIP GUARD 1
35. E1930000 NIP GUARD 1
36. E1940000 LOWER BOTTOM GUARD 1
37. E1950000 LOWER SIDE GUARD 1
38. E1960000 LOWER SIDE GUARD 1
39. E2020000 TRANSPORT LINK ARM BRACKET 2
40. E2030000 TRANSPORT LINK ARM 1
41. E2110000 FEED BOOT SIDE 1
42. E2120000 FEED BOOT SIDE 1
43. E2130000 FEED BOOT LEG 4
44. E2140000 FEED BOOT BACK 1
45. E2910000 PIPE CLAMP 1
46. HA00014025 MEDIUM GREASE BULKHEAD 2
47. HM1006 CHARLYNN 2K395 BAA MOTOR - TAIL1 SIDE 2 1
48. HR1021 HYDRAULIC RAM 1
49. PN1019 TRANSPORT PIN 2
50. PN1076 TENSIONING BOLT 2
51. PY1008 POLY SCRAPER 1
Part No. Part Description Quantity
Page 136 Crusher - Assembly Ver: C12+-EN-11595
C12+ Crusher
AA.13 Crusher - Assembly
21: CRUSHER BOX COVERS
22: FLYWHEEL WEIGHTS
16
32
19
31
39
38
48
54
41
57
36
40
37
35
59 58 47
53 30
11
8
63
22
10
Ver: C12+-EN-11595 Crusher - Assembly Page 137
C12+ Crusher
23: TOGGLE COVER
24: FLY WHEEL
43
51
44
44
64
52
17
1
60
45
46
21 23 24
27 29 9
20 7
Page 138 Crusher - Assembly Ver: C12+-EN-11595
C12+ Crusher
25: VIEW WITH SIDE PLATE REMOVED
26: RETAINING PLATE
49 18 28 27
25
62
42
Ver: C12+-EN-11595 Crusher - Assembly Page 139
C12+ Crusher
27: LINK ARM
28: VIEW ON CRUSHER BOX
Part No. Part Description Quantity
1. BB2015 TOP HAT BUFFER 2
2. BT3009 LINK ARM BEARING 2
3. BT4506 SPC4750 V BELT 8
4. BT6006 SMALL RAM BEARING 2
5. EL2063 EMERGENCY STOP 4
6. EL2120 3 CORE PRESSURE SWITCH LOOM 1
50
26
62
4
14
2
15
18 15
61
56
66
67
Page 140 Crusher - Assembly Ver: C12+-EN-11595
C12+ Crusher
7. FAB48X180(10.9) M48x180 LG 12
8. FAN30N NYLOC NUT 2
9. FAN64 M64 HEX NUT 2
10. FAS30X70DH M30X70 HT SETSCREW DRILLED HEAD 6
11. FATB30X145 M30 STUD 2
12. FAW38XC EXTERNAL CIRCLIP 6
13. FAW62IC INTERNAL SNAP RING 8
14. FAW78IC INTERNAL SNAP RING 2
15. FAW68XC EXTERNAL CIRCLIP 8
16. FD2005 DOOR HANDLE 2
17. FD2007 DOOR HANDLE 2
18. HR1051 HYDRAULIC RAM 2
19. J2060000 INLET CHUTE RUBBER CLAMP 2
20. J4060000 BOLT SPACER WASHER 12
21. J4200000 FLYWHEEL 2
22. J4210000 FLYWHEEL BALANCE WEIGHT 10
23. J4220000 FLYWHEEL KEY 2
24. J4230000 FLYWHEEL END CAP 2
25. J4240000 BEARING HOUSING LOCATION 2
26. J5370000 SUPPORT BUSH 4
27. J4540000 SIDE PLATE TIE BAR 1
28. J4550000 SIDE PLATE TIE BOLT SPACER 2
29. J4560000 SIDE PLATE TIE BAR OUTER BUSH 2
30. J4620000 TOP INLET CHUTE L/H SIDE FRAME 1
31. J4630000 TOP INLET CHUTE R/H SIDE FRAME 1
32. J4670000 TOP INLET CHUTE TOP COVER 1
33. J4720000 REAR FOOT MOUNTING PAD 2
34. J4730000 FRONT FOOT MOUNTING PAD 2
35. J4770000 DRIVE FLYWHEEL BOTTOM COVER 1
36. J4780000 DRIVE FLYWHEEL TOP COVER 1
37. J4790000 PULLEY GUARD 1
38. J4810000 NON-DRIVE FLYWHEEL BOTTOM COVER 1
39. J4820000 NON-DRIVE FLYWHEEL TOP COVER 1
Part No. Part Description Quantity
Ver: C12+-EN-11595 Crusher - Assembly Page 141
C12+ Crusher
40. J4880000 PULLEY GUARD 1
41. J4890000 RUBBER MOUNTING CLAMP 3
42. J5090000 BOLT RETAINING STRAP 6
43. J5170000 TOGGLE COVER SIDE PLATE 1
44. J5180000 TOGGLE GUARD LOWER SUPPORT BRACKET 2
45. J5220000 SUPPORT BRACKET 1
46. J5230000 SUPPORT BRACKET 1
47. J5240000 RAM HOSE BULKHEAD BRACKET 2
48. J5250000 TOP INLET CHUTE FACE PLATE 1
49. J5280000 25 mm TOGGLE PLATE 1
50. J5390000 TOGGLE PLATE TIE BAR 2
51. J5400000 CUT OUT SWITCH MOUNTING BRACKET 1
52. J5410000 TURN BUCKLE FIXING BRACKET 1
53. J5420000 SUPPORT BRACKET 1
54. J5430000 MOUNTING BRACKET 1
55. J5510000 EMERGENCY STOP CABLE GUIDE 1
56. J5570000 EMERGENCY STOP CABLE GUIDE 1
57. J5640000 INSPECTION COVER 1
58. J6550000 HOSE COVER 1
59. J6560000 HOSE COVER 1
60. J6990000 TOGGLE COVER PLATE 1
61. J8080000 L/H TOGGLE JAW BRACKET 1
62. J8090000 R/H TOGGLE JAW BRACKET 1
63. J6210000 FLYWHEEL BALANCE WEIGHT 2
64. J6970000 TURN BUCKLE ASSEMBLY 1
65. RU1012 THICK FOAM 1
66. RU1150 MOUNTING BLOCK 4
67. RU1151 WASHERS 32
Part No. Part Description Quantity
Page 142 Crusher - Box Ver: C12+-EN-11595
C12+ Crusher
AA.14 Crusher - Box
1: CRUSHER BOX
21
20
5
18
19
28
9
2
15
25
23
7
22
24
27
10
12
8 4 11 13
3
16
14
Ver: C12+-EN-11595 Crusher - Box Page 143
C12+ Crusher
2: CRUSHER BOX
Part No. Part Description Quantity
1. FAB48X180(10.9) M48 BOLT 24
2. FAB48X200(10.9) M48X210 10
3. FAB48X240(10.9) M48X240 4
4. FAN48 M48 HEX NUT 22
5. HR1049 TOGGLE WEDGE RAM 1
6. HR1052 HYDRAULIC RAM 1
7. J4010000 FRONT BEAM 1
8. J4020000 BACK BEAM 1
9. J4030000 RIGHT HAND PLATE 1
10. J4040000 LEFT HAND PLATE 1
11. J4060000 BOLT SPACER 22
12. J8000000 LEFT HAND FRONT FOOT 1
13. J8010000 RIGHT HAND FRONT FOOT 1
14. J8020000 LEFT HAND REAR FOOT 1
15. J8030000 RIGHT HAND REAR FOOT 1
29
6
30 16 17
Page 144 Crusher - Box Ver: C12+-EN-11595
C12+ Crusher
16. J4250000 FIXED WEAR PLATE TALL TOOTH A/R
17. J4290000 FIXED WEAR PLATE WEDGE BOLT 2
18. J4420000 WEDGE RAM BRACKET 2
19. J4430000 WEDGE RAM PIN 1
20. J4450000 WEDGE RAM SUPPORT PLATE 1
21. J4460000 WEDGE RAM BASE BRACKET 2
22. J4580000 WALL WEAR PLATE 1
23. J4590000 WALL WEAR PLATE 1
24. J4600000 WALL WEAR PLATE 1
25. J4610000 WALL WEAR PLATE 1
26. J4700000 FIXED WEAR PLATE A/R
27. J4760000 FLYWHEEL COVER BASE 1
28. J4800000 FLYWHEEL COVER BASE 1
29. J5080000 WEAR PLATE CLAMPING SLEEVE 2
30. J6910000 WEAR PLATE WEDGE 2
Part No. Part Description Quantity
Ver: C12+-EN-11595 Crusher - Torque Arm Assembly Page 145
C12+ Crusher
AA.15 Crusher - Torque Arm Assembly
3: VIEW ON TORQUE ARM ASSEMBLY
Part No. Part Description Quantity
1. BT3015 INNER BEARING 1
2. BT3016 OUTER BEARING 1
3. BT4008 8 GROOVE PULLEY WHEEL 1
4. BT5017 TAPER LOCK BUSH 1
5. BT5504 LUBRICATING NIPPLE 1
6. BT8013 SHAFT SEAL RING 2
7. FAKS28X16 KEY 1
8. HM1021 HYDRAULIC MOTOR 1
9. HV3025 MOTOR CONTROL BLOCK 1
10. J0250000 PIN CAP 1
11. J0330000 OUTER BEARING CAP 1
12. J0820000 INNER BEARING SPACER RING 1
13. J0930000 TENSIONING FRAME 1
14. J4920000 PULLEY ARM BACK BEAM SPIGOT 1
15. J5050000 PULLEY SHAFT 1
8 13 15 7 4 3
14
9
11
10
5
6 12
Page 146 Crusher - Jaw Stock Ver: C12+-EN-11595
C12+ Crusher
AA.16 Crusher - Jaw Stock
4: JAW STOCK ASSEMBLY
Part No. Part Description Quantity
1. BT3060 OUTER BEARING 2
2. BT3065 INNER BEARING 2
3. BT3501 OUTER BEARING SLEEVE 2
4. FAN42N M42 NYLOC NUT 2
5. J0370000 TOGGLE DUST FLAP CLAMP 1
6. J3990000 DISK SPRING WASHER 2
7. J4000000 JAW STOCK 1
8. J4110000 SHAFT 1
9. J4120000 SHAFT INNER RING 2
10. J4130000 HOUSING COVER 2
11. J4140000 LABYRINTH SPACER 2
26
17
21
13 16 3 12 8 2 9
5
24
27
25
7
10
14
1
16
19 18
15
11 2
28 6
4
Ver: C12+-EN-11595 Crusher - Jaw Stock Page 147
C12+ Crusher
12. J4150000 DRIVE SIDE BEARING HOUSING 1
13. J4160000 DRIVE SIDE HOUSING COVER 1
14. J4170000 NON-DRIVE SIDE BEARING HOUSING 1
15. J4180000 NON-DRIVE SIDE HOUSING COVER 1
16. J4190000 BEARING LOCKING RING 2
17. J4260000 WEAR PLATE TALL TOOTH 1
18. J4280000 WEAR PLATE R/H WEGGE 1
19. J4300000 WEAR PLATE WEDGE BOLT 2
20. J4710000 JAW WEAR PLATE A/R
21. J4750000 WEAR PLATE L/H WEDGE 1
22. J4940000 WEAR PLATE WEDGE - USE WITH J4710000 A/R
23. J4950000 WEAR PLATE WEDGE - USE WITH J4710000 A/R
24. J5270000 TOGGLE SEAT 1
25. J5990000 TOP HAT WASHER 2
26. J8040000 TOP WEAR PLATE 1
27. RU1139 JAW STOCK RUBBER 1
28. SC1006 COMPRESSION DISK 8
Part No. Part Description Quantity
Page 148 Crusher - Toggle Crossbeam Ver: C12+-EN-11595
C12+ Crusher
AA.17 Crusher - Toggle Crossbeam
5: TOGGLE CROSSBEAM
6: TOGGLE RAM
15
7
10
6
14
8
16
9 11
13
12
1
5
10
2
14
3
Ver: C12+-EN-11595 Crusher - Toggle Crossbeam Page 149
C12+ Crusher
Part No. Part Description Quantity
1. BT6006 SMALL RAM BEARING 2
2. FAN48 M48 HEX NUT 22
3. FAW36XC EXTERNAL CIRCLIP 4
4. FAW62IC INTERNAL SNAP RING 2
5. FAW78IC INTERNAL SNAP RING 2
6. HR1050 TOGGLE CLAMPING RAM 2
7. J4020000 BACK BEAM 1
8. J4330000 TOGGLE SEAT 1
9. J4350000 TOGGLE SEAT CROSS BEAM 1
10. J4360000 TOGGLE SEAT CROSS BEAM END PLATE 2
11. J4390000 TOGGLE ADJUSTMENT WEDGE 1
12. J4400000 TOGGLE WEDGE SMALL SLIDER 2
13. J4410000 TOGGLE WEDGE LARGE SLIDER 2
14. J4520000 TOGGLE PUSH RAM SPIGOT 2
15. J4920000 PULLEY ARM BACK BEAM SPIGOT 1
16. J5380000 SUPPORT PLATE 2
Page 150 Hydraulic Hoses Ver: C12+-EN-11595
C12+ Crusher
AA.18 Hydraulic Hoses
When ordering hydraulic hoses, please quote the number stamped on the end of the hose.
The number is in the format HH****.
Complete Hydraulic Hose Kits
1. WATER PUMP HOSE KIT
Kit Number: HH8000W
2. TORQUE ARM HOSE KIT
Kit Number: HH8400CAT
Revision: 16
Date: 03/11/2005
Part No. Part Description Quantity
1. HH8000W WATER PUMP HOSE KIT 1
2. HH8400CAT TORQUE ARM HOSE KIT 1
3. HH9500 C9 ENGINE POWER PACK HOSE KIT 1
4. HH9700C C12+ EXTENDED MAIN CONVEYOR HOSE KIT 1
5. HH9700D C12+ SIDE CONVEYOR HOSE KIT 1
6. HH9700E C12+ EXTENDED SIDE CONVEYOR HOSE KIT 1
7. HH9700G C12+ CHASSIS HOSE KIT 1
8. HH9700H C12+ MAIN CONVEYOR LIFT RAMS HOSE KIT 1
9. HH9700I C12+ CONTROL BOX AND CHASSIS HOSE KIT 1
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH8757 1/2" R2T 90C 135
HH8758 1/2" R2T 90C 135
HH8759 3/4" R2T 0.85 F F
HH8760 3/4" R2T 0.85 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH8401 ¼" R2T 0.7 F 90S
HH8402 ¼" R2T 0.7 F 90S
HH8404 ¼" R2T 3.2 F F
Ver: C12+-EN-11595 Hydraulic Hoses Page 151
C12+ Crusher
HH8405 ¼" R2T 3.2 F F
HH8406 ¼" R2T 0.9 90S 90S
HH8407 ¼" R2T 0.9 90S 90S
HH8408 ¼" R2T 1.8 F F
HH8409 ¼" R2T 1.8 F F
HH8410 ¼" R2T 2.15 F 90C
HH8411 ¼" R2T 1.85 F F
HH8412 ¼" R2T 2.93 F 90C
HH8413 ¼" R2T 2.2 F 90C
HH8414 ¼" R2T 3.35 F 90C
HH8415 ¼" R2T 2.92 F F
HH8416 ¼" R2T 1.91 F F
HH8417 ¼" R2T 2.75 F 90C
HH8418 ¼" R2T 1.65 F 90C
HH8534 ¼" R2T 0.24 90S F
HH8419 3/8" R2T 0.3 F F
HH8420 3/8" R2T 0.75 F F
HH8421 3/8" R2T 0.69 F F
HH8422 3/8" R2T 1.67 F 90S
HH8425 3/8" R2T 0.42 F 90C
HH8426 3/8" R2T 0.42 F 90C
HH8427 3/8" R2T 0.6 F 90C
HH8428 3/8" R2T 0.6 F 90C
HH8429 ½" R2T 2.75 F F
HH8430 ½" R2T 0.63 F 90S
HH8432 ½" R2T 0.41 90C 135
HH8434 ½" R2T 1.16 90S 90S
HH8435 ½" R2T 1.68 90S 135
HH8547 ¾" R2T 1.65 90S 135
HH8437 1¼" R13 1 F 135
HH8438 1¼" R13 0.95 F 135
HH8439 1¼" R13 0.95 F 135
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Page 152 Hydraulic Hoses Ver: C12+-EN-11595
C12+ Crusher
3. C9 ENGINE POWER PACK HOSE KIT
Kit Number: HH9500
HH8196 3/8" R2T 2.77 F 90S
HH8197 3/8" R2T 2.77 F 90S
HH8537 ½" R2T 4 90S 90S
HH8791 ¾" R2T 2.5 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9501 ¾" R2T 0.5 90S 90S 1
HH9502 ¾" R2T 2.15 F 90S
HH9503 ¾" R2T 2.05 F 90S
HH9504 ¾" R2T 2.25 F 90S
HH9505 ¾" R2T 2.2 90S 90S
HH9506 ¾" R2T 2.97 F 90S
HH9507 ¾" R2T 1.6 135 90S
HH9508 ½" R2T 1.6 F 90C
HH9509 ¼" R2T 2 90S 90S
HH9510 1" R2T 3.15 F F
HH9511 1" R2T 3.32 F F
HH9512 1" R2T 0.43 90S 135
HH9513 1" R1T 2.36 F F
HH9514 1" R13 1.56 F 90S
HH9515 1" R13 1.56 F 90S
HH9516 1" R13 2.38 F 90S
HH9517 1" R13 2.29 F 90S
HH9518 1½" R13 2.01 F 135
HH9519 1¼" R2T 2.98 F 90S
HH9520 1¼" R2T 2.98 F 90S
HH9521 1¼" R2T 3.5 F F
HH9522 1¼" R13 3.42 F 90S
HH9523 1¼" R13 3.43 F 90S
HH9524 1¼" R13 0.95 F 90S
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Ver: C12+-EN-11595 Hydraulic Hoses Page 153
C12+ Crusher
4. C12+ EXTENDED MAIN CONVEYOR HOSE KIT
Kit Number: HH9700C
HH9525 1¼" R13 1.2 F 90S
HH9526 1¼" R13 0.86 F 90S
HH9527 1¼" R13 2.4 F 90S
HH9528 3½" SUCT 1.5
HH9529 ¾" R2T 2.25 F 90S
HH9530 ¾" R2T 3.25 F F
HH9531 ¾" R2T 3.18 F F
HH9532 2" R1T 1.1 F 135
HH9533 2" R1T 1.15 F 135
HH9534 1¼" R1T 1.05 90S 135
HH9535 3/8" R2T 2.2 F F
HH9536 ½" R2T 1.6 F F
HH9537 ½" R2T 2.5 F F
HH9538 ½" R2T 3.2 F 90S
HH9539 1¼" R1T 1.45 F 135
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) LOCATION
HH9866 3/8" R2T 0.4 F F
HH9867 3/8" R2T 0.8 F 90S
HH9868 3/8" R2T 1.2 F F
HH9869 3/8" R2T 1.55 F 90S
HH9870 3/8" R2T 8 F F
HH9871 3/8" R2T 8 F F
HH9872 ¾" R2T 1.5 F F
HH9873 ¾" R2T 1.2 F 135
HH9874 ¾" R2T 1.2 F 135
HH9875 ¾" R2T 2.2 F 135
HH9876 ¾" R2T 2.2 F 135
HH9877 ¾" R2T 7.2 F F
HH9878 ¾" R2T 7.2 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Page 154 Hydraulic Hoses Ver: C12+-EN-11595
C12+ Crusher
5. C12+ SIDE CONVEYOR HOSE KIT
Kit Number: HH9700D
6. C12+ EXTENDED SIDE CONVEYOR HOSE KIT
Kit Number: HH9700E
HH9879 3/8" R2T 6 F 90S
HH9880 3/8" R2T 6 F 90S
HH9881 ¾" R2T 0.86 F F
HH9882 ¾" R2T 0.86 F F
HH9883 ¾" R2T 3.73 F 90S
HH9884 ¾" R2T 3.88 F 90S
HH9885 ¾" R2T 8 F 90S
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9886 ¾" R2T 0.63 90S 90S
HH9887 ¾" R2T 0.63 90S 90S
HH9888 ¾" R2T 3.7 90S 90S
HH9889 ¾" R2T 3.7 90S 90S
HH9890 3/8" R2T 0.44 F 90C
HH9891 3/8" R2T 0.9 90C 90C
HH9892 F F
HH9893 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9894 ¾" R2T 6.5 90S 90S
HH9895 ¾" R2T 6.6 90S 90S
HH9888 ¾" R2T 3.7 90S 90S
HH9889 ¾" R2T 3.7 90S 90S
HH9890 3/8" R2T 0.44 F 90C
HH9891 3/8" R2T 0.9 90C 90C
HH9892 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) LOCATION
Ver: C12+-EN-11595 Hydraulic Hoses Page 155
C12+ Crusher
7. C12+ CHASSIS HOSE KIT
Kit Number: HH9700G
HH9893 F F
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9896 3/8" R2T 6.00 F F L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
HH9897 3/8" R2T 7.20 F F L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
HH9898 ¼" R2T 2.80 F F BULKHEAD TO L/H TRACK BRAKE
HH9899 ¼" R2T 9.00 F 90S TANDEM PUMP TO FEEDER CONTROL HIGH PRESSURE
HH9900 ¾" R2T 5.86 F F JOIN TO 8473 MALE/MALE TO BULKHEAD
HH9901 ¾" R2T 7.50 F F FROM TEE FOR L/H & R/H TRACK
HH9902 1" R2T 8.20 F F CROSS IN CHASSIS TO BULKHEAD PLATE
HH9903 1" R13 1.95 F 90S (V1) L/H TRACK MOTOR TO BULKHEAD PLATE
HH9904 1" R13 2.05 F 90S (V2) L/H TRACK MOTOR TO BULKHEAD PLATE
HH9905 ¾" R2T 1.80 F 90S L/H TRACK CASE DRAIN TO TEE
HH9906 3/8" R2T 6.85 F F SIDE CONVEYOR LIFT RAM
HH9907 3/8" R2T 6.75 F F FROM TEE TO 6 LEVER SPOOL VALVE
HH9908 3/8" R2T 6.65 F F FROM TEE TO 6 LEVER SPOOL VALVE
HH9909 3/8" R2T 6.30 F F R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
HH9910 3/8" R2T 5.85 F F R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
HH9911 3/8" R2T 8.60 F F REAR HOPPER RAM TO 6 LEVER SPOOL VALVE
HH9912 ¼" R2T 4.20 F F BULKHEAD TO R/H TRACK BRAKE
HH9913 ¼" R2T 8.00 90C 90C CRUSHER BOX RAM EXTEND
HH9914 ¼" R2T 8.00 90C 90C CRUSHER BOX RAM RETRACT
HH9915 ½" R2T 10.40 F 90S FEEDER CASE DRAIN
HH9916 ¾" R2T 2.60 F 90S R/H TRACK CASE DRAIN TO TEE
HH9917 ¾" R2T 1.50 F F SIDE CONVEYOR RETURN TO CROSS IN CHASSIS
HH9918 ¾" R2T 7.20 F F SIDE CONVEYOR FEED TO BULKHEAD
HH9919 ¾" R2T 0.30 F F
HH9920 ¾" R2T 1.60 F F
HH9921 1" R13 3.90 F 90S (V2) R/H TRACK MOTOR TO BULKHEAD
HH9922 1" R13 3.40 F 90S (V1) R/H TRACK MOTOR TO BULKHEAD
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Page 156 Hydraulic Hoses Ver: C12+-EN-11595
C12+ Crusher
8. C12+ MAIN CONVEYOR LIFT RAMS HOSE KIT
Kit Number: HH9700H
9. C12+ CONTROL BOX AND CHASSIS HOSE KIT
Kit Number: HH9700I
HH9923 1" R2T 5.70 F F RETURN HOSE TO TANK
HH9924 ½" R2T 7.80 F 90C
HH9925 ½" R2T 7.00 F 90C
HH9926 ¾" R2T 1.20 F F (PR) WEBTEC PLATE TO BULKHEAD
HH9927 ¾" R2T 6.30 F F (REG) WEBTEC PLATE TO FEEDER MOTOR
HH9928 ¾" R2T 1.90 F F FEEDER MOTOR TO CROSS IN CHASSIS
HH9929 ¾" R2T 3.40 F F (BP) WEBTEC TO CROSS IN CHASSIS
HH9930 3/8" R2T 2.50 F F REAR NON DRIVE JACKING LEG TO REAR DRIVE SIDE
RAM
HH9931 3/8" R2T 2.55 F F REAR NON DRIVE SIDE JACKING LEG TO REAR DRIVE
SIDE RAM
HH9932 3/8" R2T 5.60 F F REAR DRIVE SIDE JACKING LEG TO 6 LEVER SPOOL
VALVE
HH9933 3/8" R2T 5.60 F F REAR DRIVE SIDE JACKING LEG TO 6 LEVER SPOOL
VALVE
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9934 3/8" R2T 0.43 F 90S HH8167 BULKHEAD FITTING ON MAIN CON FRAME TO
LIFT RAM TEE
HH9935 3/8" R2T 0.43 F 90S HH8079 BULKHEAD FITTING ON MAIN CON FRAME TO
LIFT RAM TEE
HH9936 3/8" R2T 0.8 F 90C LIFT RAM TO TEE ON OPPOSITE RAM
HH9937 3/8" R2T 0.8 F 90C LIFT RAM TO TEE ON OPPOSITE RAM
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
HH9938 ¾" R2T 1.65 90S 135 KAWASAKI MX 530 CASE DRAIN TO DISTRIBUTION
BLOCK PORT 5
HH9939 3/8" R2T 2.77 F 90S FRONT JACKING LEG CROSS PIPE
HH9941 ¼" R2T 3.55 F 90S PSW1 LOW PRESSURE SWITCH TO ADJUSTER CONTROL
BLOCK
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Ver: C12+-EN-11595 Hydraulic Hoses Page 157
C12+ Crusher
HH9940 ¼" R2T 3.55 F 90S PSW2 HIGH PRESSURE SWITCH TO ADJUSTER CONTROL
BLOCK
HH9942 ¼" R2T 3.55 F 90S (A) CHASSIS BULKHEAD TO SOLENOID CONTROL
BLOCK
HH9943 ¼" R2T 3.55 F 90S (B) CHASSIS BULKHEAD TO SOLENOID CONTROL
BLOCK
HH9944 ¼" R2T 0.9 90S 90S (A) CHASSIS BULKHEAD TO WEDGE RAM IN
HH9945 ¼" R2T 0.9 90S 90S (B) CHASSIS BULKHEAD TO WEDGE RAM OUT
HH9946 ¼" R2T 1.8 F F (C) SOLENOID CONTROL BLOCK TO 7 WAY ADAPTOR
HH9947 ¼" R2T 1.8 F F (D) SOLENOID CONTROL BLOCK TO TEE No 2
HH9948 ¼" R2T 2.15 F 90C DOUBLE LEVER TO TEE No 1
HH9949 ¼" R2T 1.9 F F BULKHEAD FITTING TO TEE No 1
HH9950 ¼" R2T 2.93 F 90C TOGGLE CLAMP RAM IN TO 7 WAY
HH9951 ¼" R2T 2.2 F 90C TOGGLE CLAMP RAM IN TO 7 WAY
HH9952 ¼" R2T 3.35 F 90C BULKHEAD ON TOGGLE LINK RAM IN TO TEE No 1
HH9953 ¼" R2T 2.92 F F TOGGLE LINK RAM IN BULKHEAD TO 7 WAY ADAPTOR
HH9954 ¼" R2T 1.95 F F TOGGLE LINK RAM IN BULKHEAD TO 7 WAY ADAPTOR
HH9955 ¼" R2T 2.75 F 90C TOGGLE CLAMP RAM IN TO TEE No 2
HH9956 ¼" R2T 1.65 F 90C TOGGLE CLAMP RAM IN TO TEE No 2
HH9957 3/8" R2T 0.3 F F (A00) MOTOR CONTROL BLOCK TO ACCUMULATOR
HH9958 3/8" R2T 0.75 F F 6 LEVER TO R/H JACKING LEG TEE
HH9959 3/8" R2T 0.69 F F 6 LEVER TO R/H JACKING LEG TEE
HH9960 3/8" R2T 1.67 F 90S 6 LEVER SPOOL VALVE TO BULK HEAD (RETURN TO C
TOP)
HH9961 3/8" R2T 0.42 F 90C TOGGLE LINK RAM OUT TO BULKHEAD
HH9962 3/8" R2T 0.42 F 90C TOGGLE LINK RAM OUT TO BULKHEAD
HH9964 3/8" R2T 0.6 F 90C TOGGLE LINK RAM IN TO BULKHEAD
HH9963 3/8" R2T 0.6 F 90C TOGGLE LINK RAM IN TO BULKHEAD
HH9965 ½" R2T 2.75 F F 6 LEVER SPOOL VALVE TO RETURN MANIFOLD
HH9966 ½" R2T 0.63 F 90S (PCO) JAW ADJUSTER CONTROL BLOCK TO 6 LEVER
HH9967 ½" R2T 0.41 90C 135 (P) DOUBLE LEVER TO JAW ADJUSTER CONTROL BLOCK
HH9968 ½" R2T 1.16 90S 90S JAW CONTROL BLOCK TO TEE ON 6 LEVER
HH9969 ½" R2T 1.68 90S 135 DOUBLE LEVER TO 6 LEVER
HH9970 ½" R2T 3.2 f 90S PUMP TO 3 LEVER
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Page 158 Hydraulic Hoses Ver: C12+-EN-11595
C12+ Crusher
HH9971 1¼" R13 1 F 135 (V1) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK
PORT 2
HH9972 1¼" R13 0.95 F 135 (T) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK
PORT 4
HH9973 1¼" R13 0.95 F 135 (V2) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK
PORT 3
HH9974 ½" R2T 9.2 90S 90S FEEDER MOTOR CASE DRAIN TO TEE ON TRACK CASE
DRAIN
HH9975 3/8" R2T 3.3 F 90S FRONT JACKING LEG CROSS PIPE
HH9976 ¾" R2T 2.5 F F MAIN CON LOWER SPRAY BAR WATER HOSE
HH9977 ¾" R2T 2.6 F F
HH9978 ¾" R2T 1.6 F F
HH9979 ¼" R2T 3.7 F F TEST POINT ON KAWASAKI PUMP TO MIDDLE PRESSURE
SWITCH
Hose
No Pipe
Length
(m)
Fitting
(A)
Fitting
(B) Location
Ver: C12+-EN-11595 Deflector Door - Optional Page 159
C12+ Crusher
AA.19 Deflector Door - Optional
7: VIEW ON DEFLECTOR DOOR
Part No. Part Description Quantity
1. FAN20N NYLOC NUT 10
2. FAW20A WASHER 20
3. FAS20X60(10.9) HEX BOLT 6
4. FAS20X90(10.9) HEX BOLT 4
5. J5580000 DEFLECTOR DOOR 1
6. J5590000 MOUNTING BRACKET 1
7. J5600000 MOUNTING BRACKET 1
8. J5610000 SUPPORT ARM 2
3 5
7
1 6 4
8
Page 160 Stickers - English Ver: C12+-EN-11595
C12+ Crusher
AA.20 Stickers - English
25 21
22 28
29 32
36 39
23 38
Ver: C12+-EN-11595 Stickers - English Page 161
C12+ Crusher
30 27
24 26
31 33
35
37 34
Page 162 Stickers - English Ver: C12+-EN-11595
C12+ Crusher
17 18
16 13
11 7
9 12
Ver: C12+-EN-11595 Stickers - English Page 163
C12+ Crusher
2 4
5 1
3 8
6 10
Page 164 Stickers - English Ver: C12+-EN-11595
C12+ Crusher
Part No. Part Description Quantity
1. DE0005 DANGER DRIVE GUARDS 4
2. DE0020 IMPORTANT CHECK OIL LEVELS DAILY 4
3. DE0021 IMPORTANT SIDE CONVEYOR 2
4. DE0022 IMPORTANT CHECK OIL LEVELS DAILY 1
5. DE0023 DANGER STOP EQUIPMENT 4
6. DE0024 CAUTION - MAX ENGINE REVS 1900 RPM 2
7. DE0026 IMPORTANT MAX TRACKING SPEED 2
14 15
19 20
Ver: C12+-EN-11595 Stickers - English Page 165
C12+ Crusher
8. DE0027 EMERGENCY STOP 4
9. DE0033 DANGER -HEAD,EAR,EYE PROTECTION 2
10. DE0036 DANGER TOGGLE PACKER 1
11. DE0039 WARNING - AUTOMATIC MACHINE MAY START WITHOUT WARNING 4
12. DE1005 CE YEAR DATE DECAL 2
13. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 4
14. DE1013 TRACKING STARTING PROCEDURE 1
15. DE1014 DAILY WEEKLY CHECKS DECAL 1
16. DE1043 BATTERY ISOLATION SWITCH 1
17. DE1044 ANCHOR POINT (LEFT) 1
18. DE1045 ANCHOR POINT (RIGHT) 1
19. DE1060 RAISE/ LOWER MAIN CONVEYOR C12+ 1
20. DE2059 EXTEC C12+ STICKER 1
21. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 4
22. DE5023 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 2
23. DE5003 DANGER -STRONG MAGNETIC HAZARD 2
24. DE5004 DANGER - FALLING HAZARD 1
25. DE5006 DANGER - CRUSHING / SHEARING HAZARD 2
26. DE5007 DANGER ENTANGLEMENT HAZARD 2
27. DE5008 DANGER - CRUSHING HAZARD 5
28. DE5009 DANGER -FLYING MATERIAL HAZARD DO NOT USE PLATFORM 1
29. DE5010 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 2
30. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 2
31. DE5012 DANGER - SKIN INJECTION HAZARD 2
32. DE5013 DANGER - IMPACT HAZARD 2
33. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 1
34. DE5016 DANGER - PRIOR TO TRANSPORT 1
35. DE5018 DANGER - EXCEEDS 90dB (A) 1
36. DE5019 DANGER - LOCKOUT PROCEDURE 1
37. DE5020 DANGER - CHECK FILTERS ON REGULAR BASIS 1
38. DE5021 DANGER - READ OPERATORS MANUAL BEFORE MAINTANING MC 1
39. DE5022 DANGER - STOP & LOCKOUT PLANT BEFORE MAINTENANCE 1
Part No. Part Description Quantity
Page 166 Transport Bogie and Fifth Wheel - Optional Ver: C12+-EN-11595
C12+ Crusher
AA.21 Transport Bogie and Fifth Wheel - Optional
8: VIEW ON TRANSPORTATION BOGIE
9: WHEEL CHOCK 10: VIEW ON SHUNT & PARK VALVES
1
3
4
7
17
18
19
14 15
Ver: C12+-EN-11595 Transport Bogie and Fifth Wheel - Optional Page 167
C12+ Crusher
11: SIDE VIEW OF BOGIE 12: FRONT AXLE AIR CHAMBERS
13: VIEW ON TOP OF BOGIE 14: VIEW ON FIFTH WHEEL NECK
15: CHEVRON BOARD
9
20
12
10 11
13
16
6
8 5
2
Page 168 Transport Bogie and Fifth Wheel - Optional Ver: C12+-EN-11595
C12+ Crusher
Part No. Part Description Quantity
1. A6270000 BOGIE ASSEMBLY COMPLETE 1
2. A6340000 MOUNTING PLATE 2
3. A6360000 MUDGUARD 4
4. A6370000 MUDGUARD 2
5. A14440000 FIFTH WHEEL RUBBING NECK 1
6. A15490000 ACCESS PANEL 1
7. AX3503 MUDFLAP 6
8. FD2105 HINGE 2
9. TR519436 FRONT AXLE COMPLETE
10. TR519441 AXLE AIR BRAKE
11. TR519442 FRONT AXLE AUTO SLACK ADJUSTER
12. TR519451 CENTRE AXLE COMPLETE
13. TR519456 CENTRE AXLE AUTO SLACK ADJUSTER
14. TR519480 PARK VALVE
15. TR519481 SHUNT VALVE
16. TR519482 60 L AIR RESERVOIR
17. TR519486 PARK VALVE
18. TR519487 SELF STEER AXLE AUTO SLACK ADJUSTER (L/H)
19. UC5503 WHEEL CHOCK & MOUNTING ASSEMBLY 2
20. WT1016 WHEEL 12
Ver: C12+-EN-11595 Light Stand - Optional Page 169
C12+ Crusher
AA.22 Light Stand - Optional
16:
Part No. Part Description Quantity
1. B2690000 CRUSHER LIGHT SUPPORT STAND 1
2. B3130000 FLOOD LIGHT BASE BRACKET 1
3. EL1052 12/24 VOLT WORK LAMP 2
4. EL1053 24 V WORK LIGHT WIRING LOOM 1
1
2
3
4
Page 170 Water Pump - Optional Ver: C12+-EN-11595
C12+ Crusher
AA.23 Water Pump - Optional
1: WATER PUMP
2: WATER PUMP FITTED
19 15 18 17 15 24 7 16 8 23 10 20 9 11 12
1
3
4
5
6
13
14
22
2
21
Ver: C12+-EN-11595 Water Pump - Optional Page 171
C12+ Crusher
Part No. Part Description Quantity
1. A10860000 BASE PLATE ASSY 1
2. A10870000 DRIVE COVER 1
3. BT5001 TAPER LOCK BUSH 1
4. BT6543 COUPLING 2
5. BT6545 TAPER LOCK BUSH 1
6. BT6546 COUPLING INSERT 1
7. FAHC1031 CLAMP 6
8. HA03400044 ¾” M/M ADAPTOR 1
9. HA03400049 ¾” M/M/F TEE 1
10. HA03400058 ¾” BARREL NUT 1
11. HA1000021 1X¾" M/F SWIVEL ADAPTOR 1
12. HA1000039 1” FEMALE INSERT 1
13. HM1005 HYDRAULIC MOTOR 1
14. HP2004 WATER PUMP 1
15. HP2006 HOSE TAIL 3
16. HP2009 HOSE TAIL 1
17. HP2010 HOSE TAIL 1
18. HP2011 TEE 1
19. HP2012 SUCTION FILTER 1
20. HP2013 WATER REGULATING VALVE 1
21. HV1011 1 LEVER SPOOL VALVE 1
22. HV1502 SPOOL LEVER 1
23. HP2014 HOSE BARB 1
24. RU6039 1” DELIVERY HOSE A/R
Page 172 Water Pump - Optional Ver: C12+-EN-11595
C12+ Crusher
This Page Intentionally Left Blank
Ver: C12+-EN-11595 Appendix B Page 173
C12+ Crusher
Appendix B Drawing Pack
Drawing Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Title Issue No Date
1. C12 CRUSHER JAW ADJUST LOOM - - - - - - - - - - - - TED6300sht2 26/04/04
2. C12 CRUSHER RECEIVER AND LOOM - - - - - - - - - - TED6300sht3 26/04/04
3. C12 SOLENOID CONTROL PANEL - - - - - - - - - - - - - TED6300sht4 26/04/04
4. C12 CRUSHER AUX LOOMS - - - - - - - - - - - - - - - - - - TED6300sht6 26/04/04
5. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - - TED6300sht7 26/04/04
6. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - - TED6300sht8 26/04/04
7. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - TED6300sht10 26/04/04
8. CRUSHER JAW CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - REV1
9. C12+ HYDRAULIC DIAGRAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
10. LAMP DIAGNOSTICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - REV 1
Page 174 Appendix B Ver: C12+-EN-11595
C12+ Crusher
Figure B-1: ADJUST LOOM
Ver: C12+-EN-11595 Appendix B Page 175
C12+ Crusher
Figure B-2: RECEIVER AND LOOM
Page 176 Appendix B Ver: C12+-EN-11595
C12+ Crusher
Figure B-3: SOLENOID CONTROL PANEL
Ver: C12+-EN-11595 Appendix B Page 177
C12+ Crusher
Figure B-4: AUXILARY LOOMS
Page 178 Appendix B Ver: C12+-EN-11595
C12+ Crusher
Figure B-5: CONTROLLER CONNECTOR
Ver: C12+-EN-11595 Appendix B Page 179
C12+ Crusher
Figure B-6: CONTROL CONNECTOR
Page 180 Appendix B Ver: C12+-EN-11595
C12+ Crusher
Figure B-7: CONTROLLER CONNECTOR
Ver: C12+-EN-11595 Appendix B Page 181
C12+ Crusher
Figure B-8: CRUSHER JAW CONTROL
ADJUST
Valve A- OFF
Valve B- ON
Valve C- OFF
Valve D- OFF
Valve E- ON
Valve F- ON
JAW ADJUSTING
INWARDS
JAW ADJUSTING
OUTWARDS
CLAMP
VALVE (Tape Colour) Description:
Valve A- (Red) Release Valve, energised to allow the jaw to move
Valve B- (Yellow) Holding Valve, energised to lock the jaw in place
Valve C- (Blue/White) Jaw In Valve, energised to move the jaw inwards
Valve D – (Brown) Jaw Out Valve, energised to move the jaw outwards
Valve E- (Grey) Dump Valve, needs to be energised with A or B.
Valve F- (White) Permanently energised whenever keyswitch is on.
Accumulator (White/Brown)-Accumulator Hold Pressure
HIGH PRESSURE
Valve A- ON
Valve B- OFF
Valve C- ON
Valve D- OFF
Valve E- ON
Valve F- ON
Valve A- ON
Valve B- OFF
Valve C- OFF
Valve D- ON
Valve E- ON
Valve F- ON
Valve A- OFF
Valve B- OFF
Valve C- OFF
Valve D- OFF
Valve E- OFF
Valve F- ON
Valve A- OFF
Valve B- OFF
Valve C- OFF
Valve D- OFF
Valve E- OFF
Valve F- ON
HIGH PRESSURE
Valve A- OFF
Valve B- ON
Valve C- OFF
Valve D- OFF
Valve E- ON
Valve F- ON
JAW HIGH SWITCH CLOSED
JAW LOW SWITCH CLOSED
JAW HIGH SWITCH OPEN
JAW LOW SWITCH CLOSED
JAW HIGH SWITCH OPEN
JAW LOW SWITCH OPEN
IDLE
JAW ADJUST BUTTON
JAW OUT
BUTTON
JAW IN
BUTTON
CLAMP
BUTTON
Valve A-E- OFF
Valve F- ON
CRUSHER JAW CONTROL
Page 182 Appendix B Ver: C12+-EN-11595
C12+ Crusher
This Page Intentionally Left Blank
Ver: C12+-EN-11595
Page 183
C12+ Crusher HYDRAULIC DIAGRAM
Ver: C12+-EN-11595 Page 184
C12+ Crusher
Which Colour Lamp is Flashing?
RED
RED & GREEN
LAMPS
GREEN
ALL LAMPS?
INTERLOCK ON &
INTERLOCK OFF
TRACK OFF &
CONVEYOR LIFT
FEEDER ON &
FEEDER OFF
CRUSHER R ON &
CRUSHER R OFF
Master Shutdown
Mode
Comms
Problem
Lift Conveyor
Autofeeder
Pressure Problem
Trying to stop
Crusher R at
speed S2
IANLTELRLLAOMPS?
CK ON
JAW CLAMP
JAW ADJUST
GREEN LAMP ON
TRACK BOX
Accumulator
Valve problem
Problem with
Clamp Valve (B)
Problem with
Adjust Valve (A)
Receiving signal
from handset with
wrong code
Receiving signal
from handset with
correct code
N
N
STEADY FLASHING
Y
Y
Y
LAMP ABOVE JAW
REMOTE SWITCH
TRACK OFF
JAW IN & JAW
OUT
JAW IN
ESTOPPED
Speed at S2
Problem with
Dump Valve (E)
N
N
N
Y
Y
Y
RED LAMP ON TRACK
BOX WITHOUT GREEN
LAMP
CRUSHER R OFF FEEDER OFF
Override H/S
being used
N
LAMP ABOVE ANY
"ON SWITCH"
Problem with
corresponding
valve
N
CRUSHER OFF
Either: Crusher still spinning in opposite
direction
Jaw Stop switch has opened
Pressure Switch has opened
ALL RED LAMPS
CRUSHER ON
FEEDER ON
Roller Changing
Direction due to
pressure
problem
ROLLER
CRUSHER?
Problem with
Jaw In Valve (C)
IMPACTOR?
(Impactor) Impactor
Box Switch Open
Conveyor
Sensor open
N
N
N
N
N
N
Y
Y
Y
Y
Y
N
N
N
N
Y
Y
Y
Y
Y
Y
Y
Problem with Jaw JAW OUT
Out Valve (D)
N
Y
LAMP ON ABOVE
INTERLOCK OFF?
EStopped due to
ESTOP switches /
Override handset
EStopped due to signal
from Receiver (faststop,
lamp on EPU also on)
N
Y
(Impactor / Roller)
Interlock Off
N
Y
CRUSHER F ON &
CRUSHER F OFF
Y
N
Trying to stop
Crusher F at
speed S2
LAMP DIAGNOSTICS
Ver: C12+-EN-11595 Page 185
C12+ Crusher
Appendix C OEM Manuals supplied with this
machine
Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Issue No Date
1. CATERPILLAR C-9 ENGINE OPERATION AND MAINTENANCE MANUAL - -
2. ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS - - - - IM-108GB-(F.01)
3. Vogel Pump Unit Operating Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Page 186 Ver: C12+-EN-11595
C12+ Crusher
1 IM – 108GB – (F. 01)
INSTALLATION, OPERATION
AND
MAINTENANCE INSTRUCTIONS
SUSPENDED PERMANENT MAGNETIC
SEPARATORS
MODELS CP & OP
ERIEZ MAGNETICS EUROPE LIMITED
Bedwas House Industrial Estate,
Bedwas,
Caerphilly. CF83 8YG
United Kingdom
Tel: 029 20 868501 Int +44 29 20 868501
Fax: 029 20 851314 Intl +44 29 20 851314
e-mail eriez@eriezeurope.co.uk
Ver: C12+-EN-11595 Page 187
C12+ Crusher
2 IM – 108GB – (F. 01)
SUSPENDED PERMANENT MAGNETIC SEPARATORS
MODELS CP & OP
INTRODUCTION
Suspended, permanent magnet heavy-duty separators are designed for use over a moving bed of material from
which iron is to be removed. Basically, they are box-shaped units containing blocks of permanent magnet
material, arranged to produce a powerful magnetic field. The block arrangement determines the magnetic
circuit configuration, designated CP or OP.
Two simple methods of cleaning the extracted ferrous material from the surface of the magnet are available;
manual cleaning (Fig. 1) or self cleaning (Fig. 2). There is a wide range of sizes available for either style and
separators can be mounted in-line with the conveyor belt (Position 1) or across the conveyor belt (Position 2)
to suit customer requirements.
Manual cleaned magnets are designed for use when tramp iron contamination levels are small. Periodically, it
is necessary to remove the accumulation of tramp iron, either by hand or with a moveable stripper plate.
Where large amounts of tramp iron require separation, self-cleaning magnets are more practical. The
construction of the magnet box is the same as for the manual cleaning magnet, with the addition of a short belt
conveyor built around the assembly to provide an automatic discharge for the tramp iron.
WARNING
THIS EQUIPMENT CONTAINS MAGNETISED MATERIAL AND MUST BE TREATED WITH UTMOST
CAUTION TO SAFEGUARD AGAINST INJURY.
x Do not allow the pole faces to face each other. Opposite polarity poles will come together with
considerable force.
x Before handling this equipment personnel with pacemakers should
confirm that their pacemaker is not affected by magnetism.
x Take care when using ferrous tools or ferrous parts near the pole faces.
x Do not place pre-recorded tapes, computer disks, or credit cards near the
magnet box since this could cause erasure.
x Keep all delicate mechanisms, such as mechanical watches, away from the
magnet.
x Do not drill or weld near the magnetic unit without first seeking the advice
of: ERIEZ MAGNETICS EUROPE LIMITED
Page 188 Ver: C12+-EN-11595
C12+ Crusher
3 IM – 108GB – (F. 01)
Magnet Position
Position 1 (In-Line installation)
The preferred installation of a suspended magnet is over the trajectory of the product material where it
discharges from the belt conveyor. This position is referred to as Position 1, (Figs. 1 and 2). For optimum
separation in Position 1 there must be provision to adjust the location of the magnet in relation to the material
trajectory.
x For low feed conveyor belt speeds, typically less
than 100m/min, greater separation efficiency will be
achieved by using a non-magnetic head pulley.
Note: It is preferable if a non-magnetic head
pulley is installed, regardless of the speed of the
conveyor
x When installing a self-cleaning unit, examine
the area to ensure there is adequate clearance for the
belt to run and that provision has been made to
collect discharged tramp iron. A hinged non-
magnetic splitter, adjustable in length, will be
required to prevent extracted tramp from re-entering
the non-magnetics.
x At the working suspension height the centreline
of the magnet should be approximately
perpendicular to the trajectory of the material and
General
When unpacking, take care to avoid damage to the equipment and possible personnel injury - the magnet
assembly is very powerful and permanently charged. Remove loose ferrous material closer than 600 mm to
the magnet box. Spanners and other tools within the vicinity where the equipment is to be installed could
become magnetically induced and be attracted to the magnet box with considerable force. Also, when installing
OP magnets check that the unit is in the correct orientation, with the heavy steel end poles at right angles to the
direction of material flow.
INSTALLATION
Figure 1
Figure 2
Ver: C12+-EN-11595 Page 189
C12+ Crusher
4 IM – 108GB – (F. 01)
Position 2 (Cross Belt installation)
A separator mounted over a moving bed of material at right angles to the conveyor is referred to as Position 2
(Figs. 3 and 4). This installation usually requires a stronger magnet than Position 1 since tramp iron at the
bottom of the burden is more difficult to extract.
x The efficiency of magnetic separators in Position 2 is dependent upon the speed of the conveyor
carrying the feed. As conveyor speed increases above 100m/min separation efficiency may fall.
x Conveyor idlers beneath the separator in Position 2 must be non-magnetic.
x Manually cleaning suspended magnets should be installed on the centreline of the material conveyor,
Fig. 3. Self-cleaning suspended magnets should be installed with the trailing edge of the magnet box
immediately above the outer edge of the conveyor idler. Refer to Fig. 4.
Suspension Height
The magnetic strength and configuration of an OP/CP separator is selected for a specific suspension height
and application. The suspension height quoted should be considered a maximum.
When setting the suspension height, Fig. 5, lower the magnet as close as possible to the top of the burden,
without interfering with the material flow. If the unit is self-cleaning, ensure that the separator belt is clear to
operate freely whilst carrying tramp iron. Failing to do this could result in tramp iron being knocked back into
the non-magnetics.
A clearance of 75 mm between the magnet face and the top of the product burden / trajectory should be
maintained for self-cleaning units; this clearance can be reduced to 50 mm for manually cleaned units.
WARNING: Do not over-tighten the self-cleaning belt as this could damage the bearings. The equipment
is designed to operate with belt sag of approximately 25 mm.
Figure 5
Figure 3 Figure 4
Page 190 Ver: C12+-EN-11595
C12+ Crusher
5 IM – 108GB – (F. 01)
Burden Depth
One factor in achieving optimum separator performance is to control the burden depth.
x Position 1 installation. The installation location is calculated on product throughput. Any variation
from this will change the trajectory of the product material with respect to the working surface of the
magnet and could result in poor separation.
x Position 2 installation. A plough or leveller installed before the magnet will remove high spots or
surges in material flow.
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6 IM – 108GB – (F. 01)
COMMISSIONING
Self-Cleaning Separators
After installation, examine for any obvious visual damage; in particular check that the frame is square and has
not been twisted.
Momentarily close the power supply switch to the belt drive and check that the belt is tracking properly and is
not wandering laterally. Never start the belt drive and allow it to run continuously until the belt is properly
trained. If the belt wanders, note the direction and adjust as follows:
Self-cleaning magnet belts run on two pulleys, one fixed and the other adjustable. The adjustable tail pulley has
approximately 10 mm of take up available for both belt stretch and tracking. To track the belt, the tail pulley
should be adjusted to tighten the belt on the same side to which the belt is seen to wanders.
MAINTENANCE
Manual Cleaning Separators No maintenance is required.
Self-Cleaning Separators
x Belt tracking should be checked frequently and adjusted as necessary. Refer to COMMISSIONING
x Lubricate the bearings on a schedule consistent with other equipment in use at the site for the product
and environment.
x If the unit is installed within a separate enclosure, provision must be made to the construction of the
enclosure to gain easy access to moving parts.
x Check the self-cleaning belt for damage and, if necessary, replace as follows:
Vulcanised Belt
Replacing a vulcanised belt requires the self-cleaning gear to be dismantled after the separator has been
removed from its installation. This is a major operation and is not always practical. An alternative method is to
replace the belt in situ.
x Slacken the bolts securing the non-drive pulley.
x Slacken the belt tensioning screws.
x Cut through the damaged belt and remove it.
x Wrap the new belt and vulcanise.
x Re-tension the belt; allowing for belt sag, refer to INSTALLATION.
x Re-track; refer to COMMISSIONING.
x Tighten the bearing securing bolts.
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Laced Belt
To replace a laced belt proceed as follows:
x Slacken the bolts securing the non-drive pulley.
x Slacken the belt tensioning screws.
x Remove the braided stainless steel wire.
x Re-tension the belt, allowing for belt sag; refer to INSTALLATION.
x Re-track; refer to COMMISSIONING.
x Tighten the bearing securing bolts.
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TROUBLE SHOOTING & RECOMMENDED SPARES
Manual Cleaning Units
PROBLEM PROBABLE CAUSE SOLUTION
a) Magnet face is overloaded
with extracted iron.
a) Examine the face of the magnet for excessive quantities of
extracted tramp iron. Discharge more frequently as required.
b) Magnet set too far from the
burden.
b) Check the clearance between the magnet face and the burden.
Refer to SUSPENSION HEIGHT and set accordingly.
c) Magnet set too close to the
burden.
c). If the magnet is set too close, material surges can act as a
wiper and remove iron from the magnet surface. Check
clearance and adjust. Refer to SUSPENSION HEIGHT.
1. Magnet will not
attract iron
Self Cleaning Units
PROBLEM PROBABLE CAUSE SOLUTION
a) Not sufficient clearance for
the iron to be discharged.
a) Position 2 installation: Check the clearance between the
bottom of the magnet box and the edge of the conveyor belt
for maximum iron size to clear. Adjust as necessary.
b) Splitter improperly
positioned.
b) Position 1 installations: Adjust the splitter angle and length
to suit.
1. Tramp iron
entering the
product
Recommended Spares
x 1 set Bearings
x 1 Drive motor and gearbox
x 1 Belt
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Appendix D Hazardous Substances associated with
this machine
Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference
1. Exxon Unirex N 3 Grease - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3
2. Shell Albida Grease EP2- - - - - - - - - - - - - - - - - -ACIYK GB/eng/C 19/03/2005
3. Shell Rimula Super 15W-40 - - - - - - - - - - - - - - ACK9D GB/eng/C 26/11/2003
4. Shell Naturelle Fluid HF-M 46 - - - - - - - - - - - - - ACKXR GB/eng/C 09/06/2004
5. Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - ACKQ6 GB/eng/C 29/04/2004
6. Shell Omala 220 Gear Oil - - - - - - - - - - - - - - - - ACH75 GB/eng/C 29/01/2003
7. Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - - L84042 Revision 23 08 2004
8. Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - - F32002 Revision 02 10 2002
9. Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - -2nd October 2002
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Appendix E Heavy Component Weights
Part Number & Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Weight
1. J4250000 FIXED WEAR PLATE TALL TOOTH- - - - - - - - - - - - - - - - - 1500 kg
2. J4260000 JAW STOCK WEAR PLATE TALL TOOTH - - - - - - - - - - - - - 800 kg
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