PREMIUM
WEAR PARTS

Crusher Spare Parts

What is Craftsman's spirit?
Everyone knows that BOGVIK's main business is crusher wear parts, because we don't want to do all business only what we are specialized in.
But sometimes some customers also need some spare parts with the same quality as OEM, so we can help them to purchase all high quality spare parts when they buy wearing parts from us.

Here are some of our recent customers' spare parts for your reference.
For any related needs, please contact me for a quote

sales@bogvik.com

1. Cone Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Bottomshell Arrangement (452.5824) . . . . . . . . . . . . . . . . . . . . . . . . . 11

2a. Liner in Bottomshell (452.5988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Wear Plates in Bottom Shell (452.5991) . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Rubber Compression Mountings (442.9650) . . . . . . . . . . . . . . . . . . . . 17

5. Eccentric Assembly (452.2045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5a. Eccentric Bushing (452.3609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5b. Gear and Pinion Set (452.2051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6. Dust Collar Arrangement (452.6434) . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7. Hydroset Cylinder Arrangement (452.5938) . . . . . . . . . . . . . . . . . . . . 23

7a. Chevron Packing Assembly (442.9257) . . . . . . . . . . . . . . . . . . . . . . . 24

8. Pinion Shaft Housing Arrangement (452.2007) . . . . . . . . . . . . . . . . . . 25

9. Mainshaft Arrangement (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

9a. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9b. Liners (452.6419) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

10. Topshell Tertiary Arrangement (452.5944) . . . . . . . . . . . . . . . . . . . . . 31

10a. Rim Liner Teritiary Assembly (452.6068) . . . . . . . . . . . . . . . . . . . . . 34

SPC Sandvik CH895:01

10b. Arm Shield Assembly (452.6071) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10c Concave Teritiary Alternatives (452.5985) . . . . . . . . . . . . . . . . . . . . 36

10d. Casting Compound (831.0016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11. Feed Hopper Assembly (452.6066) . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11a. Feed Hopper Lower (452.5921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11b. Rubber Sheet (452.6028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11c. Feed Hopper Upper (452.6128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

11d. Rubber Sheet (452.3688) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11e. Cover and Splitter (452.5514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11f. Cover (452.3984) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11g. Splitter (452.2939) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12. Direct Drive on Sub-frame (452.6184) . . . . . . . . . . . . . . . . . . . . . . . . 43

12a. Drive Shaft with Safety Coupling (930.0273) . . . . . . . . . . . . . . . . . . 44

12b. Sensor (458.0451) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

13. Overpressure Connection Assembly (452.6164) . . . . . . . . . . . . . . . 47

14. Overpressure Unit (452.6271) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

14a. Overpressure Blower (452.3808) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

SPC Sandvik CH895:01

14b. Motor alternatives (452.4436) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

14c. Air cleaner (452.3811) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

15. Tool List (452.6223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

16. Sign Assembly (452.6222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

17. Hoses and Protections (452.5998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

17a. Hydroset System Assembly (452.5999) . . . . . . . . . . . . . . . . . . . . . . 58

17b. Bracket for hydroset security valve Alt. (452.7646) . . . . . . . . . . . . 60

17c. Hydroset security valve Alt. (452.7650) . . . . . . . . . . . . . . . . . . . . . . 61

17d. Hydroset safety valve assembly (452.1488-902) . . . . . . . . . . . . . . . 62

17e. Electric dump valve assembly (452.7171-903) . . . . . . . . . . . . . . . . 63

17f. Electric dump valve without pressure relief valve assembly

(452.7730-901) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

17g. Logic component (902.1152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

17h. Spacer (902.1153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

17i. Cover (902.1154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

17j. Directional valve (902.1155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

17k. Electrical cabinet, Siemens (290.0104) . . . . . . . . . . . . . . . . . . . . . . 70

17l. Electrical cabinet, Beckhoff (290.0105) . . . . . . . . . . . . . . . . . . . . . . . 73

6 R 223.1381.en-03 AB

SPC Sandvik CH895:01

17m. Protection Assembly (452.6086) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

17n. Lubrication System (452.6089) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

18. Service/Repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

SPC Sandvik CH895:01

General

Ordering information

When ordering parts, always state the machine type, manufacturing number,

serial number and order number according to the identification plate on the

cone crusher or tank. State quantity, article number and denomination for

each ordered part. The quantities listed in this catalog show how many pieces

of each part that are usually exchanged in a certain position.

Crusher’s identification plate

The figure below shows an example of the crusher’s identification plate. The

identification plate contains data needed when contacting Sandvik

concerning spare parts.

Please enter the serial number of the associated machine in the intended field

on the first page of this wear part catalog (the copyright page).

The “Type” number is a designation system that describes the product.

(Continued)

:01

10 11 12 13 14 15

CH895 EFF /A/ 50 44/48/36/ 40

Identification plate

1 Type

2 Serial number

3 Local mfg number

4 Order number

5 Mass (Kg)

6 Max operating speed

(Not valid for this crusher)

7 Manufacturer

8 Year of manufacture

9 CE Mark

Type:

10 Type and size of crusher

11 Crushing chamber (concave ring)

12 Mantle

13 Gear set: 50/60 Hz

14 Eccentric throw (mm)

15 Mark number

1 2 3 4 5 6 7

SPC Sandvik CH895:01

(Continued)

Think ahead!

Avoid unnecessary downtime and increased freight charges by ordering parts

well in advance.

Feedback

If you have comments on this wear parts catalog or problems connected to

the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com

SPC Sandvik CH895:01 452.5936

1. Cone Crusher

(Continued)

4, 12, 14, 15, 16, 18

SPC Sandvik CH895:01 452.5936

(Continued)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

2 1 1000 452.5824-901 Bottomshell Ar

3 452.5991-901 Wear plates in bottomshell

4 452.9650- Rubber compression mountings

5 1 1800 452.2045-901 Eccentric Ar

6 1 1400 452.6133-901 Dust collar Ar

7 1 2000 452.5938-901 Hydroset cylinder Ar

8 1 3000 452.2007-901 Pinionshaft housing

9 1 4000 452.6419-901 Mainshaft Ar

10 1 5000 452.5944-901 Topshell Ar

11 1 7000 452.6066-901 Feed hopper Ar

12 452.6738- Direct drive on subframe

13 452.6164- Overpressure connection assembly

14 452.6271- Overpressure unit

15 452.6223 Tool list

16 452.6745-901 Sign assembly

17 1 9000 452.5998-901 Hoses and protection

18 1 Service/Repair kit

SPC Sandvik CH895:01 452.5824

2. Bottomshell Arrangement (452.5824)

(Continued)

2 4, 5

11, 19

8, 9 10

16, 17

C B

SPC Sandvik CH895:01 452.5824

(Continued)

Pos No. Qty. Cat. No. Part No. Alternative Description Remarks

452.5824-901 Bottomshell arrangement Consists of:

1 1 1005-0 452.5972-901 Bottomshell assembly

2 1 1005-1 452.3721-901 Foot assembly

4 16 1005-5 847.0125-00 Washer BRFB 31x58 HB 200

5 16 1005-4 840.0693-00 Screw M6S M30x110 8.8 ISO4014

12 1 1010-0 Liner bottomshell assembly See section 2a. Liner in Bot-

tomshell (452.5988)

13 1 1320-0 Wear plate assembly See section 3. Wear Plates in

Bottom Shell (452.5991)

14 1 Overpressure connection assembly See section 13. Overpressure

Connection Assembly

(452.6164)

15 1 1006-0 891.2447-901 Inspection door PU

16 4 1006-2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

17 4 1006-3 845.0030-00 Lock nut M12 8 FZB ISO 7040

18 2 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374

Not included in 452.5824-901

3 1 1200-0 442.9248-01 Bottomshell bushing

6 1 1015-0 442.9396-00 Bend assembly

7 2 1015-1 900.2199-00 Flange halfe SAE 3000 PSI 4”

8 4 1015-3 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

9 4 1015-2 840.0070-00 Screw M6S 16x60 8.8 FZB ISO 4017

10 1 1015-4 873.0129-00 O-ring 109,5x3 SMS 1586

11 8 1885-0 853.0646-00 Pin Prym N 16x45

19 1 1880-0 442.9249-02 Eccentric wearing plate

SPC Sandvik CH895:01 452.5824

2a. Liner in Bottomshell (452.5988)

Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks

452.5988-901 Bottom shell liner kit Consists of:

1 1 452.5923-901 Liner pinionshaft arm assembly

2 3 452.5925-001 Liner narrow arm

SPC Sandvik CH895:01 452.5824

This page is intentionally left blank

SPC Sandvik CH895:01 452.5991

3. Wear Plates in Bottom Shell (452.5991)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 452.5991-901 Wear plate kit Concists of:

1 2 1320-5 452.5992-001 Wear plate

2 2 1320-6 452.5994-001 Wear plate

3 8 1320-2 452.5993-001 Wear plate

4 8 452.6017-001 Wear plate

5 2 1320-3 452.6016-001 Wear plate

6 16 1320-4 452.6081-001 Bar

SPC Sandvik CH895:01 452.5991

This page is intentionally left blank

SPC Sandvik CH895:01 442.9650

4. Rubber Compression Mountings (442.9650)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

442.9650-91 Rubber compression mountings for crusher on subframe

1 4 864.0079-00 Damper SAW 300B

2 32 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

3 32 847.0132-00 Washer round 21x36 ZP

4 4 442.5904-01 Fixing plate S235JR

5 2 864.0124-00 Damper SAW 200 A

6 16 840.0064-00 Screw M6S M16x30 FZB ISO 4017

7 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

8 4 442.9651-01 Mounting plate

1 2, 3

6, 7

SPC Sandvik CH895:01 442.9650

This page is intentionally left blank

SPC Sandvik CH895:01 452.2045

5. Eccentric Assembly (452.2045)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 1805-0 442.9245-01 Eccentric Pt.

2 1 1810-0 Eccentric bushing alt. See section 5a. Eccentric

Bushing (452.3609)

3 1 1815-0 442.9246-01 Hub

4 1 1816-0 442.9274-00 Ring

5 9 1817-0 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

6 9 1817-2 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

7 1 1820-0 442.9469-01 Key R 28x16x320

8 9 1825-0 841.0036-00 Screw MC6S 16x60 12.9 ZP

9 11 1825-1 841.0032-00 Screw MC6S 16x60 ZP

10 20 1825-2 847.0181-00 Washer DIN 137 B 17x30

11 1 1850-0 Gear and pinion set alt. See section 5b. Gear and Pin-

ion Set (452.2051)

12 1 1855-0 442.9275-01 Key T50x28x90

8, 10

3 5, 6

9, 10

SPC Sandvik CH895:01 452.2045

5a. Eccentric Bushing (452.3609)

5b. Gear and Pinion Set (452.2051)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 442.9357-01 Eccentric bushing 24+28+32+36

442.9358-01 Eccentric bushing 36+40+44+48

442.9359-01 Eccentric bushing 48+52+56+60

442.9360-01 Eccentric bushing 60+64+68+70

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 442.9639-00 Gear and pinion set 50Hz

442.9311-00 Gear and pinion set 60Hz

SPC Sandvik CH895:01 452.6434

6. Dust Collar Arrangement (452.6434)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 1400-0 452.6435-001 Dust Collar

2 1 1404-0 853.0464-00 Pin CP m6 12x30 SMS 2374

3 1 1401-0 442.9309-01 Ring

4 1 1450-0 442.9310-01 Seal ring Pt.

5 1 1411-0 442.9362-01 Shim t=0.1

6 1 1411-0 442.9362-02 Shim t=0.5

7 1 1411-0 442.9362-03 Shim t=0.7

8 1 1411-0 442.9362-04 Shim t=1.0

9 1 1410-0 442.9308-02 Locating bar

10 3 1412-0 841.0256-00 Screw MC6S 10x50 8.8 FZB

11 24 1405-2 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

12 20 1405-0 840.0943-00 Screw M6S 16x70 8.8 FZB

13 4 1400-1 840.0064-00 Screw M6S M16x30 fzb ISO 4017

14 1 1430-0 873.1545-00 O-ring 1390x6.99 NBR70

15 3 1430-2 873.1548-00 O-ring 40.64x5.33 NBR70

fifl

fifi fi

fifi fi



fl  

11, 13

5, 6, 7, 8

11, 12

SPC Sandvik CH895:01 452.6434

This page is intentionally left blank

SPC Sandvik CH895:01 452.5938

7. Hydroset Cylinder Arrangement (452.5938)

(Continued)

6, 7

18 15, 16 13, 14

12 17

3, 4

8 9 6, 7

SPC Sandvik CH895:01 452.5938

(Continued)

7a. Chevron Packing Assembly (442.9257)

Pos. no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 2005-0 452.5973-001 Hydroset cylinder

2 1 2505-0 452.5942-001 Hydroset cylinder cover

3 60 2020-2 847.0310-00 Washer BRB 31x56 ZP

4 60 2020-0 840.1176-00 Screw M6S M30x200 10.9

5 1 2050-0 442.9256-01 Hydroset cylinder bushing Pt.

6 1 2055-0 840.0032-00 Screw M6S M10x16 8.8 ZP

7 1 2055-2 847.0144-00 Washer BRB 10,5x22x2 ZP

8 1 2540-1 873.1233-00 O-ring 706,5x5,7

9 1 2540-0 873.1210-00 O-ring 759,0x5,7

10 1 2140-0 873.1211-00 O-ring 810,0x8,4

11 3 2505-1 919.0190-00 Protection plug

12 1 2560-1 873.0237-00 O-ring 89,5x3

13 1 2605-1 984.0421-00 Position sensor EDS-400-I-SR

14 6 841.0628-00 Screw MC6S 8x40 GL28 A2-70

15 6 847.0016-00 Washer BRB M17x30 ZP

16 6 840.0069-00 Screw M6S M16x55 8.8 ZP

17 1 452.6139-001 Flange Measure system

18 1 900.2292-00 Measuring nipple G 1/4“

19 1 452.6129-901 Measuring tube Holder As.

20 1 2225-0 853.0988-00 Pin CP 30x70 m6

21 1 2205-0 452.6075-001 Piston

22 1 2305-0 Chevron packing As. See section 7a. Chevron Pack-

ing Assembly (442.9257)

23 1 2240-0 442.9304-01 Packing clamping plate Pt.

24 12 841.0267-00 Screw MC6S M12x30 8.8 ZP

25 1 2260-0 452.2631-901 Step bearing set

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

2305-0 442.9257-00 Chevron packing assembly

1 1 Pressure ring split

2 2 Seal ring

3 1 Support ring split

SPC Sandvik CH895:01 452.2007

8. Pinion Shaft Housing Arrangement (452.2007)

(Continued)

A B

B (1 : 5)

A (1 : 5)

14, 15

25, 26

16, 17

4 28 4 6 5 7 11

2, 3, 19

27 37 36

32, 33

SPC Sandvik CH895:01 452.2007

(Continued)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

442.2007-901 Pinion Shaft Housing assembly Concists of:

1 1 3005-0 442.9806-01 Pinion Shaft Housing

3 2 3030-0 442.9364-02 Gasket t=0.8

2 1 3030-0 442.9364-03 Gasket t=1.5

4 2 3070-1 868.0832-00 Bearing 32230 J2

5 1 3080-1 847.0299-00 Lock washer MB 30

6 1 3080-2 442.9809-01 Wear ring

7 1 3080-0 845.0164-00 Locking Nut KM 30 150x2 ISO 2982

8 1 3090-1 442.9334-01 Spacer

9 1 3090-2 442.9808-01 Spacer

10 2 3170-1,2 873.1219-00 Oil Seal Ring Type 4 170x200x15

11 2 3120-1,2 873.0136-00 O-ring 139.3x5.7 SMS 1586

12 1 3190-1 442.9261-01 Bearing cover inner

13 1 3190-2 442.9260-01 Bearing cover, outer

14 6 3210-0 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

15 6 3210-2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

16 6 3220-0 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

17 6 3220-2 847.0132-00 Washer BRB 21x36 HB200 SS 3576

18 1 3240-1 442.9365-01 Gasket t=0.8

19 2 3030-0 442.9364-01 Gasket t=0.5

20 1 3330-0 853.0590-00 Spring Pin Prym N 8x28

21 1 3505-0 442.9807-01 Pinion shaft

22 2 3505-1 900.2388-00 Plug SR 1010 KS

23 1 3515-0 857.0360-00 Key T 32x18x115 SMS 2307

24 1 3555-0 857.0354-00 Key T 36x20x140 SMS 2307

25 1 3575-0 900.0022-00 Elbow 3/4 A4 SMS 435

26 1 3575-1 842.0020-00 Screw SK6SS 20x25

27 1 3590-0 442.9346-01 Oil level gauge

28 1 3590-1 873.0387-00 Seal ring TREDO 26

29 1 3650-0 855.0030-00 Retaining ring SgA 140

30 2 3710-0 840.1063-00 Screw M6S 16x120H 8.8

31 2 3710-1 845.0009-00 Nut M6M M16 8 FZB ISO 4032

32 8 1505-2 847.0063-00 Washer TBRSB 26x65

33 8 1505-0 840.0672-00 Screw M6S 24x100 8.8 ISO 4014

34 1 3240-2 442.9366-01 Gasket t=0.5

35 1 900.0655-00 Adapter 3/4”

36 1 3590-3 900.0656-00 Straight adapter G 1 B -11

37 1 3590-4 873.0386-00 Seal Tredo 23

SPC Sandvik CH895:01 452.6419

9. Mainshaft Arrangement (452.6419)

(Continued)

17 14

3 4

10, 11

SPC Sandvik CH895:01 452.6419

(Continued)

Main shaft and head centre excluding mantle

Main shaft and head centre including mantle

9a. Casting Compound (831.0016)

Pos No. Qty. Cat. No. Part No. Alternative Description Remarks

452.6419-901 Mainshaft assembly excluding mantle

1 1 4505-0 452.6421-901 Mainshaft As

2 1 4025-0 442.9294-01 -901 Main shaft sleeve

3 1 4035-0 853.0988-00 -901 Pin CP 30m6x70 SMS 2374

4 1 4135-0 855.0026-00 -901 Retaining Ring Sga 100 DIN 471

5 1 4205-1 442.9269-01 -901 Head nut Inner

20 1 899.0336-00 -901 Lifting eye bolt Not shown in illustration

21 1 442.9620-00 -901 Transport frame Not shown in illustration

Pos No. Qty. Cat. No. Part No. Alternative Description Remarks

452.6419-902 Mainshaft assembly incl mantle

1 1 4505-0 452.6421-902 Mainshaft As

2 1 4025-0 442.9294-01 -902 Main shaft sleeve

3 1 4035-0 853.0988-00 -902 Pin CP 30m6x70 SMS 2374

4 1 4135-0 855.0026-00 -902 Retaining Ring Sga 100 DIN 471

5 1 4205-1 442.9269-01 -902 Head nut Inner

8 1 4205-0 442.9270-00 -902 Head nut As.

19 1 4205-2 442.9306-01 -902 Burning ring

12 1 4305-0 452.6048-001 -902 Dust seal ring

9 1 4350-0 452.6045-001 -902 Dust seal retaining ring

13 1 4355-0 442.9367-01 -902 Retainer

15 1 4355-1 452.6114-001 -902 Scraper

6 1 4175-0 -902 Mantle Tertiary Alt. See section 9b. Liners

(452.6419)

7 1 4175-9 -902 Casting compound (kg) See section 9a. Casting Com-

pound (831.0016)

14 1 4365-0 840.0067-00 -902 Screw M6S 16x45 8.8 ISO 4017

11 16 4365-1 840.1034-00 -902 Screw M6S 16x60 10.9 ISO 4017

17 1 840.0065-00 -902 Screw M6S M16x35 8.8 ZP ISO 4017

18 6 842.0230-00 -902 Screw SK6SS M16x20 ISO 4029

10 18 4365-2 847.0016-00 -902 Washer BRB M17x30 ZP ISO 7089

16 2 452.6722-001 -902 Distance Pt.

20 1 899.0336-00 -902 Lifting eye bolt Not shown in illustration

21 1 442.9620-00 -902 Transport frame Not shown in illustration

Mantle Casting compound (kg)

EF 8x10

OB 8x10

Concave Casting compound (kg)

EFX 16x10

EF 16x10

EEF 16x10

SPC Sandvik CH895:01 452.6419

9b. Liners (452.6419)

Cat. No. Qty. Part No. Alternative Description Remarks

6005-0 1 452.1067-001 EFX

Concave See section 9. “Topshell assembly” for

452.0263-001 EF fasteners

452.0579-001 EEF

4175-0 1 452.2061-901 Mantle assembly Consists of:

452.0264-001 Mantle EF For concave EFX, EEF, EF

452.4051-001 Mantle OB For concave EFX, EEF, EF

4175-0

6005-0

SPC Sandvik CH895:01 452.6419

Feed hopper Crushing chamber

452.0760 Concave

6005-0

Mantle

4175-0

Cover and Splitter 452.5514

7301-0 (452.3984)

7300-0 (452.2939)

Rubber sheets

7100-0

452.6028

452.3688

EFX Extra Fine X

452.1067-001

OB Oversize breaker

452.4051-001

EF Extra Fine

452.0264-001

EF Extra Fine

452.0263-001

EEF Extra Extra Fine

452.0579-001

SPC Sandvik CH895:01 452.5944

10. Topshell Tertiary Arrangement (452.5944)

(Continued)

11 12 11

17, 18

3, 13

36 28 29

28 27

25 4 6 5

SPC Sandvik CH895:01 452.5944

(Continued)



23, 24 17, 26

2, 3

1 8, 9, 10

38 37

SPC Sandvik CH895:01 452.5944

(Continued)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 5005-0 452.5944-901 Topshell Tertiary Arrangement, excl

concave

452.5944-902 Topshell Tertiary Arrangement , incl

concave

2 1 5650-0 912.0114-00 -901, -902 Air filter P10102 R 1/4”

3 4 900.1030-00 -901, -902 Bushing RI-08-04 1/2”-1/4”

4 4 5650-6 900.0425-00 -901, -902 Compression fittings GE 10-LR

5 1 5681-2 452.5971-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5

6 1 5650-5 452.5984-001 -901, -902 Steel pipe DIN2391/C-ST 35,4 FZ 10x1,5

7 1 5680-0 191.2376-00 -901, -902 Temperature sensor Pt.

8 1 5680-1 191.3213-00 -901, -902 Connection box CBT

9 1 900.0654-00 -901, -902 Adapter G 1/2 BxG 1/2 B

10 1 900.2624-00 -901, -902 Jam nut 1/2“

11 2 5253-3 900.0431-00 -901, -902 Compression fitting GE 15-LR

12 1 5253-0 452.5983-001 -901, -902 Pipe DIN2391/C-ST 35,4 FZ 15x1,5

13 1 5253-0 914.0093-00 -901, -902 Lubrication nipple AH R 1/4“

14 1 5110-0 452.6068-901 -901, -902 Rim liner Tertiary As. See section 10a. Rim Liner Ter-

itiary Assembly (452.6068)

15 1 5150-0 452.6071-901 -901, -902 Arm shield As. See section 10b. Arm Shield

Assembly (452.6071)

16 1 5675-0 442.9266-01 -902 Spider bushing

17 12 5655-2 847.0132-00 -902 Washer round 21x36 ZP

18 8 840.0652-00 -902 Screw M6S M20x90 8.8 ZP ISO 4017

19 2 5705-0 452.0418-001 -902 Seal ring / Scraper

20 1 5706-1 452.0417-001 -902 Ring

21 1 5706-2 452.0419-001 -902 Support ring

22 8 841.0225-00 -902 Screw MC6S M6x45 8.8 FZB

23 1 5650-0 452.0266-001 -902 Spider cap

24 1 5750-0 900.0981-00 -902 Plug BSPT 1’’ hexagon

25 1 5651-0 873.1232-00 -902 O-ring 790,0x5,7 SMS 1586

26 4 840.0653-00 -902 Screw M6S M20x100 8.8 ISO 4014

27 6 6105-0 442.8290-01 -902 Dowel pin

28 1 6050-0 442.9313-01 -902 Support ring Pt.

29 1 6005-0 452.5985-901 -902 Concave Tertiary Alt. See section 10c Concave Teri-

tiary Alternatives (452.5985)

30 1 831.0016-00 -902 Casting compound (kg) See section 10d. Casting Com-

pound (831.0016)

31 6 6020-9 452.5430-001 -902 Spacer fzb Pt.

32 6 6020-4 442.9354-01 -902 Washer Pt.

33 6 6020-2 442.9353-01 -902 Sleeve Pt.

34 72 6020-8 863.0015-00 -902 Disc spring 100x51x6

35 6 6020-1 845.0273-00 -902 Lock nut Low M36 8 ZP

36 6 6020-0 840.1279-00 -902 Screw M6S M36x650 8.8 fzb

37 8 1550-8 442.9530-02 Screw M6S M42x140 ZP

38 40 1540-5 899.0278-00 Protective cap SW65 2 H20

39 32 1540-0 840.1175-00 Screw M6S 42x320 8.8 4014

40 32 1540-2 442.9979-01 Washer Pt.

41 32 1540-1 845.0322-00 Nut M6M M42 8 ZP ISO 4032

42 32 1540-0 847.0171-00 Washer BRB 43x80 ZP ISO 7089

SPC Sandvik CH895:01 452.5944

10a. Rim Liner Teritiary Assembly (452.6068)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 8 5110-0 452.5835-001 Rim liner

2 16 452.6069-001 Bar 2 for each arm liner

SPC Sandvik CH895:01 452.5944

10b. Arm Shield Assembly (452.6071)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 5150-0 452.5841-001 Arm shield 2 units required per crusher

2 2 452.6072-001 Bar 4 units required per crusher

SPC Sandvik CH895:01 452.5944

10c Concave Teritiary Alternatives (452.5985)

10d. Casting Compound (831.0016)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 6005-9 452.1067-001 Concave EFX

6005-9 452.0579-001 Concave EEF

6005-9 452.0263-001 Concave EF

Mantle Casting compound (kg) Concave Casting compound (kg)

OB 8x10 EFX 16x10

EF 8x10 EEF 16x10

EF 16x10

SPC Sandvik CH895:01 452.6066

11. Feed Hopper Assembly (452.6066)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 7100-0 Feed hopper lower See section 11a. Feed Hopper

Lower (452.5921)

2 1 7500-0 Feed hopper upper See section 11c. Feed Hopper

Upper (452.6128)

3 1 7300-0 Cover and splitter See section 11e. Cover and

Splitter (452.5514)

SPC Sandvik CH895:01 452.6066

11a. Feed Hopper Lower (452.5921)

11b. Rubber Sheet (452.6028)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

7100-0 452.5921-901 Feed hopper lower

1 1 452.5922-00 Feed hopper

2 40 847.0016-00 Washer 1730

3 16 840.0075-00 Screw M6S 16x90 8.8 ISO 4014

4 24 845.0215-00 Nut lock M16

5 1 Rubber sheet kit. See section 11b. Rubber Sheet

(452.6028)

6 8 840.0068-00 Screw M6S 16x50

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

7100-0 Feed hopper lower

1 16 452.6028-001 Rubber sheet

2 64 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

3 128 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

4 64 845.0215-00 Nut lock M16

5 64 873.1287-00 Rubber plug

2, 4, 6

2, 3, 4

SPC Sandvik CH895:01 452.6066

11c. Feed Hopper Upper (452.6128)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

7500-0 452.6128-901 Feed hopper upper

1 1 442.9736-00 Feed hopper, upper

2 1 Rubber sheet kit See section 11d. Rubber Sheet

(452.3688)

3 16 840.0078-00 Screw M6S 20x60 8.8 ISO 4017 Fasteners for Feed hopper

lower

4 16 847.0132-00 Washer round 21x38 zp

5 16 845.0203-00 Lock nut

3, 4, 5

SPC Sandvik CH895:01 452.6066

11d. Rubber Sheet (452.3688)

11e. Cover and Splitter (452.5514)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 14 442.9747-01 WT6000 (FF) 50x500x750

4 2 442.9750-01 WT6000 (FF) 50x500x550

5 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

6 54 845.0215-00 Nut lock ISO 7040 M16 8 fzb

7 128 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

8 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

9 64 873.1287-00 Rubber plug Ø40x40

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 7301-0 452.3984-901 Cover See section 11f. Cover

(452.3984)

2 1 7300-0 452.2939-901 Splitter See section 11g. Splitter

(452.2939)

6, 7, 8

5, 6, 7

4 1 9

SPC Sandvik CH895:01 452.6066

11f. Cover (452.3984)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

7301-0 452.3984-901 Cover assembly Consists of:

1 2 452.3985-901 Cover (half)

2 16 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

3 44 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

4 22 845.0215-00 Nut Lock ISO 7040 M16 8 FZB

5 6 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017

4, 3, 3, 2

5, 3, 3, 4

SPC Sandvik CH895:01 452.6066

11g. Splitter (452.2939)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

7300-0 452.2939-901 Splitter assembly Consists of:

1 1 452.2938-901 Adjusting unit

2 4 452.2937-901 Distribution box

3 4 452.1447-001 Wearing plate

4 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

5 20 847.0197-00 Washer TBRSB 21x52x8

6 2 452.2963-901 Clamping plate

7 4 845.0203-00 Nut Lock ISO 7040 M20 8 FZB

6 7, 5

5, 4

5, 4 6

SPC Sandvik CH895:01 452.6184

12. Direct Drive on Sub-frame (452.6184)

(Continued)

4, 5

14, 15, 16

17, 18 8, 9, 10

17, 18

11, 12, 13

SPC Sandvik CH895:01 452.6184

(Continued)

12a. Drive Shaft with Safety Coupling (930.0273)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 458.0390-00 Sub-frame

2 1 442.9650-91 Vibration damper

3 1 458.0772-00 Rail for seal streap

4 1 Drive shaft with safety coupling See section 12a. Drive Shaft

with Safety Coupling (930.0273)

5 1 930.0265-00 Pump P115 + Box

6 1 458.0396-001 Guard

7 1 452.3387-001 YES Motor template

8 12 458.0406-01 Shims T=1 mm

9 4 458.0406-02 Shims T=0,5mm

10 8 458.0406-03 Shims T=0,3mm

11 4 840.0718-00 Screw M6S 36x180 8.8 ISO 4014

12 8 847.0162-00 Washer BRB 37x68 HB200 ISO 7089

13 4 845.0273-00 Nut M6MN M36 8 ZP Pt.

14 4 845.0274-00 Lock Nut M48 8 FZB DIN 985

15 8 847.0142-00 Washer BRB 53x92 HB200 SS 70

16 4 840.1117-00 Screw M6S 48x180 8.8 ISO 4014

17 8 845.0010-00 Nut M6M M20 8 FZB ISO 4032

18 8 840.0967-00 Screw M6S M20x90 8.8 ZP ISO 4017

19 4 873.0718-00 Strip 2254 50x30 L=2,0 m

20 1 Sensor without speed monitor See section 12b. Sensor

(458.0451)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

6 1 930.0273-00 Drive shaft with safety coupling, con-

sists of:

1 930.0276-00 Coupling Safeset SR-N 180

1 930.0277-00 Coupling Holset PM 27 Di=120

1 930.0278-00 Intermediate shaft

2 930.0274-00 Shear tube

SPC Sandvik CH895:01 452.6184

12b. Sensor (458.0451)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

458.0451-00 Sensor without speed monitor

1 1 458.0452-01 Support

2 2 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

3 2 847.0012-00 Washer BRB 8,4x16 ISO 7089

4 1 984.0217-00 Sensor SIH-3010-BPKG

2, 3 1 4

SPC Sandvik CH895:01 452.6184

This page is intentionally left blank

SPC Sandvik CH895:01 452.6164

13. Overpressure Connection Assembly (452.6164)

(Continued)

2, 18, 20

7 23

8, 9 21

5 4

15 1

9, 14

10, 11

26, 27

SPC Sandvik CH895:01 452.6164

(Continued)

Pos. No. Qty Cat. No. Part No. Alternative Description Remarks

1 1 452.6163-001 Air chamber

2 4 873.0386-00 Seal Tredo 23

3 2 900.0436-00 Compression fitting GE-25R

4 2 452.6059-001 Flange Air Inlet Flange

5 3 900.2279-00 Plug VSTI R 1/4”-ED

6 8 840.0044-00 Screw M6S 12x25 8.8 ISO 4017

7 8 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

8 8 840.0053-00 Screw M6S 12x70 8.8 ISO 4017

9 16 847.0015-00 Washer BRB 13,5x24 ZP

10 1 873.0384-00 Seal Tredo 18

11 1 984.1632-00 Pressure transmitter E913 G1/2 M12

12 1 452.6152-002 Steel pipe DIN 2391C Fz 25x2

13 1 452.6152-003 Steel pipe DIN 2391C Fz 25x2

14 4 840.0054-00 Screw M6S 12x80 8.8 ISO 4014

15 2 900.2587-00 Flange section SAE 3000 Psi G 2 1/2”

16 4 840.0049-00 Screw M6S 12x50 8.8 ISO 4014

17 1 452.6273-001 Cover lid For transportation only.

18 2 900.3078-00 Adapter XGE-25SR/A M36/1”

19 1 873.1295-00 O-ring 69.44x3.53 NBR 70

20 2 900.3077-00 Compression fitting EW-25 S

21 2 900.0778-00 Clamping ring DS-25 S

22 3 873.1547-00 O-ring 120.02x5,33 NBR70

23 1 900.2302-00 Plug VSTI R1/2”-ED

24 2 900.3079-00 Clamp SLK 325 PP

25 2 900.2118-00 Cover plate DP 3

26 4 840.0588-00 Screw M6S 6x40 8.8 fzb ISO 4014

27 4 847.0164-00 Washer BRB 6,4x12 HB200 ISO7089

28 2 452.6099-001 Protective plate

SPC Sandvik CH895:01 452.6271

14. Overpressure Unit (452.6271)

Pos. No. Qty Cat. No. Part No. Alternative Description Remarks

452.6271-50/400 Over pressure installation

452.6271-50/660-690

452.6271-50/525

452.6271-50/550

452.6271-60/575

452.6271-60/460

1 1 Over pressure blower SV 5 133/1 See section 14a. Over-

pressure Blower

(452.3808)

2 2 900.0193-00 Hexagon nipple 2x 1 1/2 ISO 49 N8

3 2 900.2846-00 Socket 2 1/2x2 ISO49 M2

4 2 900.2809-00 Hose coupling hose 2 1/2” R 2 1/2”

5 2 452.6272-001 Hose

6 1 452.3811-901 Air cleaner See section 14c. Air

cleaner (452.3811)

7 1 900.3080-00 Nipple 2 1/2” SAE 3000

8 4 900.1722-00 Hose clip

1 3

SPC Sandvik CH895:01 452.6271

14a. Overpressure Blower (452.3808)

14b. Motor alternatives (452.4436)

Pos. No. Qty Cat. No. Part No. Alternative Description Remarks

1 1 906.0538-00 Overpressure fan Becker SV 5. 133/1

2 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

3 1 Motor alternatives See section 14b. Motor alterna-

tives (452.4436)

Pos. No. Qty Cat. No. Part No. Alternative Description Remarks

972.1328-00 W22 71-2B5-0,55 4 525V50

972.1314-00 W22 71-2B5-0,55 4 575V60

972.1297-00 W22 71-2B5-0,55 4 460V60

972.1283-00 W22 71-2B5-0,55 4 400VD50

3 2 1

SPC Sandvik CH895:01 452.6271

14c. Air cleaner (452.3811)

Pos. No. Qty Cat. No. Part No. Alternative Description Remarks

1 2 899.0483-00 Mounting band

2 1 912.0262-00 Air cleaner

3 2 900.2806-00 Reducer

4 2 452.3800-901 Reducing pipe

5 1 921.0261-00 TopSpin

6 2 900.2804-00 Clamp 133 to 156 mm

7 2 900.2807-00 Clamp 184 to 206 mm

8 1 912.0263-00 Air filter element

9 1 900.2084-00 Clamping ring

2 1 8

SPC Sandvik CH895:01 452.6271

This page is intentionally left blank

SPC Sandvik CH895:01 442.6223

15. Tool List (452.6223)

(Continued)

3 4

10,

19,

12,

5 9

33 36

34 35

11, 13, 14, 15, 16

18, 17

20, 21, 22, 23, 24, 25, 26 27, 28, 29, 30, 31, 32

SPC Sandvik CH895:01 442.6223

(Continued)

Pos. No. Qty Part No. Alternative Description Remarks

452.6223-901 Tool List complete Consists of:

1 1 442.9476-00 Tool Box

2 1 452.6267-001 Tool list

3 1 442.9443-00 Lifting tool eccentric bushing

4 1 442.9444-00 Lifting tool bottomshell bushing

5 1 442.9446-00 Lifting tool

6 1 452.6180-901 Piston retainer As.

7 1 442.7284-90 Lowering rod

8 3 843.1529-00 Lowering rod

9 3 845.0013-00 Nut M6M M30 8 FZB ISO 4032

10 1 899.0515-00 Lifting eye bolt VWBG 35 M80x120

11 3 899.0511-00 Lifting eye bolt VRS-F-M30 swivel

12 3 899.0510-00 Lifting eye bolt VRS-F-M20 swivel

13 4 899.0509-00 Lifting eye bolt VRS-F-M16 swivel

14 3 899.0508-00 Lifting eye bolt VRS-F-M12 swivel

15 3 899.0507-00 Lifting eye bolt VRS-F-M10 swivel

16 2 899.0512 Lifting eye bolt VRS-F-M8 swivel

17 1 920.0110-00 Slugging wrench 65

18 1 920.0109-00 Slugging wrench 55

19 1 920.0238-00 Slugging wrench 46

20 1 920.0243-00 Tool Combination Wrench 55

21 1 920.0131-00 Combination Wrench 46

22 1 920.0135-00 Combination Wrench 36

23 1 920.0134-00 Combination Wrench 30

24 1 920.0022-00 Combination Wrench 24

25 1 920.0044-00 Combination Wrench 18

26 1 920.0245-00 Tool Combination Wrench NV 16

27 1 920.0042-00 Socket screw key 19 mm

28 1 920.0040-00 Socket screw key 14 mm

29 1 920.0038-00 Socket screw key 10 mm

30 1 920.0037-00 Socket screw key 8 mm

31 1 920.0035-00 Socket screw key 5 mm

32 1 920.0032-00 Socket screw key 5/8” mm

33 5 442.0800-91 Chunk of lead As.

34 1 923.0422-00 Feeler gauge 0.05-1 mm

35 3 452.0452-001 Lifting tool

36 1 904.0585-00 Air bleeder hose

SPC Sandvik CH895:01 452.6222

16. Sign Assembly (452.6222)

Pos. No. Qty. Cat. No. Part No. Alternative Description Remarks

1 2 126.0447-001 SANDVIK logotype silver 180

2 2 126.0753-001 Sign product name

3 4 126.0384-001 Warning flying fragments

4 1 126.5007-01 Identification plate

5 1 126.0345-001 Patent information sign

6 1 885.0267-00 Warning sign Danger

7 1 126.0383-001 Risk of crushing

8 1 126.0385-001 Warning sign read manual

1 2

SPC Sandvik CH895:01 452.6222

This page is intentionally left blank

SPC Sandvik CH895:01 452.5998

17. Hoses and Protections (452.5998)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 Hydroset system See section 17a. Hydroset Sys-

tem Assembly (452.5999)

2 Protection assembly See section 17m. Protection

Assembly (452.6086)

3 Lubrication system See section 17n. Lubrication

System (452.6089)

SPC Sandvik CH895:01 452.5998

17a. Hydroset System Assembly (452.5999)

(Continued)

13 19, 18

38, 28, 30

37, 26 21

A (1:4)

18, 19

22, 21, 20

17 14

25, 24, 23

36 B (1:2)

21, 20 8, 7

D (1:4)

SPC Sandvik CH895:01 452.5998

(Continued)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 452.6079-001 Hydraulic hose 2" 4SP

2 1 452.6077-001 Hydraulic hose 2" 4SP

3 1 452.6078-001 Hydraulic hose 2” 4SP

4 12 900.2592-00 Flange half SAE 3000 PSI 2"

5 1 442.9396-00 Bend As.

6 1 452.1616-901 Return oil hose

7 1 873.0390-00 Seal ring Tredo 30

8 1 900.2599-00 Adapter G 2" B/G 1" B

9 1 452.1579-001 Hose SAE 100 R2AT 1"x1200

10 1 873.1299-00 O-ring 32,92x3,53 NBR 70

11 2 873.0129-00 O-ring 109,5x3 SMS 1586

12 1 452.1536-901 Straight hose coupling

13 9 873.0755-00 O-ring 56,74x3,53 NBR 70

14 4 900.2199-00 Flange SAE 3000 PSI 4"

15 2 900.2385-00 Flange half SAE 3000 PSI 1"

16 1 452.1591-001 Cover 1" SAE-flange

17 1 452.1590-001 Cover 4" SAE-flange

18 24 841.0268-00 Screw M6S M12x35 8.8 ZP

19 24 847.0147-00 Washer round 13x24 ZP

20 8 840.0068-00 Screw M6S M16x50 8.8 ZP

21 14 847.0016-00 Washer BRB M17x30 ZP

22 4 845.0215-00 Lock nut high M16 8 ZP

23 4 841.0253-00 Screw MC6S M10x35 8.8 ZP

24 4 847.0144-00 Washer BRB 10,5x22x2 ZP

25 4 845.0213-00 Lock nut high M10 8 ZP

26 6 840.1222-00 Screw M6S M16x70 10.9

27 1 452.6153-001 Connection manifold

28 10 847.0359-00 Washer BRB 21x37 HB200

29 4 840.0934-00 Screw M6S M20x150 8.8 ISO 4017

30 6 840.1300-00 Screw M6S M20x70 10.9

31 2 900.2302-00 Plug VSTI G 1/2" -ED

32 1 452.7646-901 Bracket for hydroset security valve Alt See section 17b. Bracket for

hydroset security valve Alt.

(452.7646)

33 1 900.1140-00 Clip RSGU 1.32/15

34 1 841.0219-00 Screw MC6S M6x16 8.8 FZB

35 1 452.6179-00 Hose

36 1 452.7650-901 Hydroset security valve Alt. See section 17c. Hydroset

security valve Alt. (452.7650)

37 6 452.7445-001 Spacer

38 6 452.7446-001 Spacer

SPC Sandvik CH895:01 452.5998

17b. Bracket for hydroset security valve Alt. (452.7646)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 452.6001-002 Plate left

2 1 452.6001--001 Plate right

SPC Sandvik CH895:01 452.5998

17c. Hydroset security valve Alt. (452.7650)

Pos. No. Qty. Part No. Alternative Description Remarks

1 1 452.1488-902 Hydroset safety valve 7MPa As. See section 17d. Hydroset safety

valve assembly (452.1488-902).

2 1 452.7171-903 Electric dump valve 7MPa As. See section 17e. Electric dump valve

assembly (452.7171-903).

1 2

SPC Sandvik CH895:01 452.5998

17d. Hydroset safety valve assembly (452.1488-902)

Pos. No. Qty. Part No. Alternative Description Remarks

452.1488-901 Hydroset safety valve assembly Consists of:

1 1

902.0850-00 Main valve LC80DB20E6X/A25-104

902.0806-00 Seal kit LC80DB40E-6X/004_00

2 1 902.1123-00 Valve block LFA 80

3 1 452.0978-001 Block

4 1 900.2291-00 Adapter

5 1 900.2292-00 Measuring nipple G 1/4"

6 1 900.0647-00 Adapter G3/4" BxG 1/2" B

7 1 873.0384-00 Seal ring Tredo 18

9 1 902.0852-91 Pressure relief valve 7.0 MPa

10 4 847.0147-00 Washer round 13x24 ZP

11 1 452.1511-00 Pilot valve protection

12 4 840.0044-00 Screw M6S M12x25 8.8 ZP

13 2 900.2602-00 Flange half SAE 3000 3/4"

14 1 452.1580-001 Hose SAE 100 R1AT 3/4"x1000

15 1 452.1592-001 Cover 3/4" SAE-flange

16 4 847.0144-00 Washer BRB 10,5x22x2 ZP

17 4 841.0253-00 Screw MC6S M10x35 8.8 ZP

18 4 845.0213-00 Lock nut high M10 8 ZP

10, 12

C Detail C

A-A

7, 6

4, 5

SPC Sandvik CH895:01 452.5998

17e. Electric dump valve assembly (452.7171-903)

Pos No. Qty. Part No. Alternative Description Remarks

452.7171 Electric dump valve assembly Consists of:

1 452.7730-901 Electric dump valve without pressure relief valve As. See section 17f. Electric dump

valve without pressure relief

valve assembly (452.7730-901)

2 1 902.0852-91 903 Pressure relief valve 7.0 MPa

3 - - - -

4 - - - -



2fl

SPC Sandvik CH895:01 452.5998

17f. Electric dump valve without pressure relief valve

assembly (452.7730-901)

(Continued)

11, 24 6

14, 15

12, 13

18, 19, 20

B - B

A B

A - A

16, 17

A B

SPC Sandvik CH895:01 452.5998

(Continued)

Pos No. Qty. Part No. Alternative Description Remarks

452.7730-901 Electric dump valve without pressure relief valve As. Consists of:

1 1 452.7099-001 Hydraulic Manifold

2 1 900.2292-00 Measuring nipple G 1/4”

3 2 900.2279-00 Plug VSTI G 1/4” -ED

4 2 900.2673-0 Plug VSTI G 3/8” -ED

5 1 902-1175-00 Needle valve SD010-01-C-N-H

6 1 452.7172-001 Protective cover

7 1 452.7175-001 Protective cover

8 1 902.1152-00 Logic component LC 80 DB80EX6/ See section 17g. Logic compo-

nent (902.1152)

9 1 902.1153-00 Spacer LFA 80 D22-6X/ See section 17h. Spacer

(902.1153)

10 1 902.1154-00 Cover LFA 80 DBS.-&x/F00P00 See section 17i. Cover

(902.1154)

11 1 902.1155-00 Directional valve 3WE 10 B9-3X/CG24N9K4 See section 17j. Directional

valve (902.1155)

12 4 847.0016-00 Washer BRB 17x30 ZP

13 4 840.0066-00 Screw M6S M16x40 8.8 fzb

14 1 873.0384-00 Seal ring Tredo 18

15 1 900.1030-00 Adapter RI 1/2”-1/4”

16 4 847.0012-00 Washer BRB 8,4x16 ZP

17 4 841.0236-00 Screw MC6S 8x25 8.8 FZB

18 2 964.3173-00 Cap bottom bulkhead HC-D 7-AML-24/GR

19 2 964.3174-00 Cage insert HC-A 4-EBUS

20 4 843.0873-00 Screw MCS 3x10 5,8

21 2 984.1677-00 Heater 10x160 200W

22 1 923.0566-00 Temperature sensor ETS 7246-A-000 Pt.

23 1 984.1678-00 Pressure transmitter MBS 8250 0-250 Bar

24 4 841.0224-00 Screw MC6S M6x40 8.8 zincpl Pt.

SPC Sandvik CH895:01 452.5998

17g. Logic component (902.1152)

Pos No. Qty. Part No. Alternative Description Remarks

1 1 902.1166-00 Sealing Set

2 1 902.1167-00 Compression spring

SPC Sandvik CH895:01 452.5998

17h. Spacer (902.1153)

Pos No. Qty. Part No. Alternative Description Remarks

1 4 902.1158-00 R-ring

Set

1 902.1159-00 O-ring

SPC Sandvik CH895:01 452.5998

17i. Cover (902.1154)

Pos No. Qty. Part No. Alternative Description Remarks

1 1 902.1157-00 Sealing Set

2 1 902.1154-00 Cover

The screws delivered with the cover (2) are too short for the electrical dump

valve. Make sure to use the screws that are supplied with the electrical dump

valve kit.

SPC Sandvik CH895:01 452.5998

17j. Directional valve (902.1155)

Pos No. Qty. Part No. Alternative Description Remarks

1 1 902.1161-00 Solenoid coil

2 1

902.1160-00

O-ring

Set

3 1 O-ring

4 1 Sealing

5 5 Sealing

4, 5 1

SPC Sandvik CH895:01 452.5998

17k. Electrical cabinet, Siemens (290.0104)

(Continued)

Pos No. Qty. Part No. Alternative Description Remarks

290.0105-903 Electrical cabinet, Siemens Consists of:

1 1 966.3822-00 Main switch

6 960.0782-00 Cable (5 m)[16.4 ft]

12 960.0783-00 Cable (10 m)[32.8 ft]

SPC Sandvik CH895:01 452.5998

(Continued)

2 3 4 5 6 3 7

9 8 9 8 11

18 17 16 15 14 13 12

SPC Sandvik CH895:01 452.5998

(Continued)

Pos No. Qty. Part No. Alternative Description Remarks

290.0104-903 Electrical cabinet, Siemens Consists of:

2 1 290.0113-901 SPEC PLC System See below

3 1 978.0554-00 Power supply unit

4 1 978.0555-00 Analog in card

5 1 978.0557-00 Digital in card

6 1 978.0558-00 Digital out card

7 1 978.0559-00 Digital out card

8 1 978.0561-00 Connecting terminal plate

9 1 978.0560-00 Connecting terminal plate

10 1 966.3422-00 Relay

11 1 290.0115-901 Display See below

12 1 962.0575-00 Mini circuit breaker

13 1 962.0565-00 Mini circuit breaker

14 1 962.0522-00 Mini circuit breaker

15 1 975.0321-00 Power supply unit

16 1 975.0318-00 Power supply unit

17 1 966.3192-00 Earth fault breaker

18 1 962.0498-00 Mini circuit breaker

1 978.0537-00 Connector

1 962.0534-00 Auxiliary contact

290.0113-901 SPEC PLC System Consists of:

1 293.0088-001 PLC Program

1 978.0552-00 CPU unit

1 978.0553-00 CPU card

1 293.0098-001 Instruction

290.0115-901 Display Consists of:

1 293.0088-001 Program

1 978.0562-00 Display

1 293.0098-001 Instruction

SPC Sandvik CH895:01 452.5998

17l. Electrical cabinet, Beckhoff (290.0105)

(Continued)

Pos No. Qty. Part No. Alternative Description Remarks

290.0105-903 Electrical cabinet, Beckhoff Consists of:

1 1 966.3822-00 Main switch

6 960.0782-00 Cable (5 m)[16.4 ft]

12 960.0783-00 Cable (10 m)[32.8 ft]

SPC Sandvik CH895:01 452.5998

(Continued)

16 15 14 13 12 11 10

2 3 4 5 6 7

SPC Sandvik CH895:01 452.5998

(Continued)

Pos No. Qty. Part No. Alternative Description Remarks

290.0105-903 Electrical cabinet, Beckhoff Consists of:

2 1 978.0564-00 CPU unit

3 1 978.0571-00 Analog in card

4 1 978.0565-00 Digital in card

5 1 978.0566-00 Digital out card

6 1 978.0567-00 Power supply unit

7 1 978.0568-00 Digital out card

8 1 966.3422-00 Relay

9 1 290.0114-901 SPEC PLC System See below

10 1 962.0575-00 Mini circuit breaker

11 1 962.0565-00 Mini circuit breaker

12 1 962.0522-00 Mini circuit breaker

13 1 975.0321-00 Power supply unit

14 1 975.0318-00 Power supply unit

15 1 966.3192-00 Earth fault breaker

16 1 962.0498-00 Mini circuit breaker

978.0537-00 Connector

1 962.0534-00 Auxiliary contact

290.0114-901 SPEC PLC System Consists of:

293.0089-001 PLC Program

978.0563-00 Display

293.0099-001 Instruction

SPC Sandvik CH895:01 452.5998

17m. Protection Assembly (452.6086)

(Continued)

21, 22

11 10 10

8, 9, 18

8, 17 2 4

8, 9, 12

8, 17

8, 9, 19 3

8, 17

8, 9, 14

8, 19

SPC Sandvik CH895:01 452.5998

(Continued)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 452.6090-901 Bracket

2 1 452.6093-901 Bracket Fzb

3 2 452.6096-001 Bar

4 2 452.6127-001 Bracket Fzb

5 1 452.6088-901 Wear liner

6 1 452.1425-901 Support

7 1 452.1426-001 Bracket

8 76 847.0016-00 Washer BRB M17x30 ZP

9 34 845.0215-00 Lock nut high M16 8 ZP

10 2 452.6103-001 Rubber protection

11 2 452.6134-001 Bar

12 2 840.1097-00 Screw M6S M16X260

13 3 452.6169-001 Support Fzb

14 24 840.0070-00 Screw M6S M16x60 8.8 ZP

15 6 452.6175-001 Fixing bar Fzb

16 3 452.6166-001 Rubber protection

17 13 840.0065-00 Screw M6S M16x35 8.8 ZP

18 4 840.0072-00 Screw M6S M16x70 8.8 ZP

19 11 840.0067-00 Screw M6S M16x45 8.8 ZP

20 1 452.6170-001 Protective cover Fzb

21 5 847.0147-00 Washer round 13x24 ZP

22 5 840.0044-00 Screw M6S M12x25 8.8 ZP

SPC Sandvik CH895:01 452.5998

17n. Lubrication System (452.6089)

(Continued)

1, 2 5

24, 25, 26 22 23 11 8, 9, 10

8, 9, 10

18, 19, 20 16

SPC Sandvik CH895:01 452.5998

(Continued)

Pos no. Qty. Cat. No. Part No. Alternative Description Remarks

1 1 873.0390-00 Seal ring Tredo 30

2 1 900.0659-00 Adapter G 2 BxG 2 B

3 1 452.1587-001 Hose SAE 100 R1AT 1 x1000

4 1 452.1580-001 Hose SAE 100 R1AT 3/4”x1000

5 1 452.1538-001 Hose SAE 100 R2AT 2”X2000

6 1 452.1616-901 Return oil hose

7 1 452.1591-001 Cover 1” SAE-flange

8 8 841.0253-00 Screw MC6S M10x35 8.8 ZP

9 8 845.0213-00 Lock nut high M10 8 ZP

10 8 847.0144-00 Washer BRB 10,5x22x2 ZP

11 2 900.2385-00 Flange half SAE 3000 PSI 1“

12 1 873.1299-00 O-ring 32,92x3,53 NBR 70

13 1 452.1592-001 Cover 3/4” SAE-flange

14 2 900.2602-00 Flange half SAE 3000 PSI 3/4

15 1 873.0615-00 O-ring 24,99x3,53 NBR 70

16 1 452.1589-001 Cover 2” SAE-flange

17 2 900.2592-00 Flange half SAE 3000 PSI 2“

18 4 845.0030-00 Lock nut M12 8 ZP

19 4 847.0147-00 Washer round 13x24 ZP

20 4 841.0268-00 Screw M6S M12x35 8.8 ZP

21 1 873.0755-00 O-ring 56,74x3,53 NBR 70

22 1 452.1536-901 Straight hose coupling

23 2 900.2199-00 Flange SAE 3000 PSI 4“

24 4 840.0068-00 Screw M6S M16x50 8.8 ZP

25 4 847.0016-00 Washer BRB M17x30 ZP

26 4 845.0215-00 Lock nut high M16 8 ZP

27 1 873.0129-00 O-ring 109,5x3

28 1 452.1590-001 Cover 4” SAE-flange

SPC Sandvik CH895:01 452.5998

This page is intentionally left blank

SPC Sandvik CH895:01 Service/ Repair kit

18. Service/Repair kit

(Continued)

Locating bar kit 452.5801-901

Cat. No. Qty. Part No. Alternative Description Remarks

1410-0 1 442.9308-02 Locating bar

1411-0 1 442.9362-01 Shim t=0,1

1 442.9362-02 Shim t=0,5

1 442.9362-03 Shim t=0,7

1 442.9362-04 Shim t=1,0

1412-0 3 841.0256-00 Screw MC6S 10x50 8.8 fzb

Pinionshaft housing repair kit 452.5578-901

Cat. No. Qty. Part No. Alternative Description Remarks

3030-0 2 442.9364-01 Gasket t=0.5 Pt.

2 442.9364-02 Gasket t=0.8 Pt.

1 442.9364-03 Gasket t=1.5 Pt.

3070-1, -2 2 868.0832-00 Bearing 32320 J2

3080-0 1 845.0164-00 Lock nut KM 30 150x2 plain

3080-1 1 847.0299-00 Lock washer 150 MB 30

3080-2 1 442.9809-01 Wear ring

3090-1 1 442.9334-01 Spacer Pt.

3090-2 1 442.9808-01 Spacer Pt.

3120-1, -2 2 873.0136-00 O-ring 139.3x5.7

3170-1, -2 2 873.1219-00 Oil seal ring Type 4 170x200x15

3240-1 1 442.9365-01 Gasket t=0.8 Pt.

3240-2 1 442.9366-01 Gasket t=0.5 Pt.

3590-1 1 873.0387-00 Seal ring Tredo 26

3590-4 1 873.0386-00 Seal ring Tredo 23

Fastener kit for concave & support ring 452.5795-901

Cat. No. Qty. Part No. Alternative Description Remarks

6020-0 6 840.1279-00 Screw M6S 36x650 8.8 fzb

6020-1 6 845.0273-00 Lock Nut Low M36 8 ZP

6020-2 6 442.9353-01 Cage Pt.

6020-4 6 442.9354-01 Washer Pt.

6020-8 72 863.0015-00 Disc spring

6020-9 6 452.5430-001 Spacer

Bottomshell arm liner kit 452.5988-901

Cat. No. Qty. Part No. Alternative Description Remarks

1010-1 1 452.5923-901 Liner pinionshaft arm

1010-2 3 452.5925-001 Liner narrow arm

SPC Sandvik CH895:01 Service/ Repair kit

(Continued)

Filter kit 452.5472-901

Cat. No. Qty. Part No. Alternative Description Remarks

6 912.0126-00 Filter HC 69

2 912.0129-00 Filter cartridge HC2

1 912.0139-00 Filter cartridge 852516 MIC

1 912.0219-00 Filter cartridge FK200

1 912.0155-00 Filter cartridge 852.514 MIC

spare parts catalog Doc. no. R 223.1333 en

SANDVIK CS420:01

This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK CS420:01

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1333 en

Issue: 20080325

Version: 1

Sandvik

Stationsplan, SE-233 81 Svedala, Sweden

Tel: +46 (0)40 409000, Fax: +46 (0)40 409260

www.sandvik.com

SPC Sandvik CS420:01 Table of contents

Contents Page

1. Crusher system specification . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Wearing plates in bottom shell . . . . . . . . . . . . . . . . . . . . . . 11

4. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Rubber compression mounting . . . . . . . . . . . . . . . . . . . . . 15

6. Hydroset-system (accumulator) . . . . . . . . . . . . . . . . . . . . . 17

7. Over presssure supply system . . . . . . . . . . . . . . . . . . . . . 19

8. Belt driving SPC. 4-pol. 50Hz . . . . . . . . . . . . . . . . . . . . . . . 21

9. Belt driving 8 V 6-pol. 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . 23

SPC Sandvik CS420:01 Table of contents

SPC Sandvik CS420:01 452.2318

1. Crusher system specification

For other configuration contact R&D for advice.

Ecc. Ecc. Mantle type

Concave throw bushing Select mantle of the type A (or the thinner type B)

combin. Select mantle of the type B

C.S.S. (mm)

(mm) 16 19 22 25 29 32 35 38 41 44 48 51 54 57 60 64

C 16

EC 16

Crushing Chamber and Eccentric Bushing Selections

SPC Sandvik CS420:01 452.2318

This page is intentionally left blank

SPC Sandvik CS420:01 442.9935

2. Cone crusher

EE 1:2.5

1:2.5

1006-3

2055-2

1805-0

1200-0

1820-0

1810-0

FF 1:2.5

2055-0 1:2.5

4135-0

-1

404-0 -2

1404-0 1405-0

1400-0

1010-2

1430-0

1006-2

1006-1

1006-0

1540-0 -1 -2

1885-0

4365-0 -1-2

1005-0

5005-0

1817-0 -2

1816-0

1540-5

1855-0

313-0

5313-0 5253-0

5112-0

5150-0

5685-2

5655-2

5685-0

5655-0

5650-0 5750-0

1285-0 -1 -2

2050-0

2400-0

2305-0

2540-1

2401-0

2540-0

2530-0

2560-0

2515-0

2505-0

2560-1

2560-2

2515-2

2560-4

2560-3

3005-0

1505-0

3030-0

3515-0

3650-0

3505-0

1015-0

2260-0

2205-0

2225-0

4035-0

4075-0

2280-0

3050-0

-2

6390-0

6390-9

4175-0

4160-0

4005-0

6305-0

1412-0

1450-0

1410-0

1411-0

4305-0

4350-0

4355-0

1815-0

1010-1

1825-0

1850-0

1880-0

-1-2

-1

5275-0

5650-1

5220-0

4025-0

4205-2

4205-0

4205-1

5240-0

5675-0

5651-0

5705-0

-3

5285-0

-2

2140-0

1280-0

2005-0

2020-0

2020-2

8401-0

SPC Sandvik CS420:01 442.9935

Cat. no. Qty. Part number Alternative Description Remarks

1001-0 0 442.9694-00 Basic design

1005-0 1 442.9871-00 Bottom shell

1006-0 2 442.6564-00 Cover

1006-1 4 843.1267 Stud screw,SMS1460,M12x45

1006-2 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

1006-3 4 845.0030-00 Lock nut M12 8 FZB ISO 7040

1010-1 1 442.6174-01 Liner-pinion shaft arm

1010-2 2 442.6175-01 Liner-narrow arm

1015-0 1 900.0026-00 Pipe angle

1200-0 1 442.6131-01 Bottom shell bushing

1280-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374

1285-0 1 900.0921-00 Swivel branch tee adapter 3/4”

1285-1 1 900.1412-00 Pipes Pipe KR 3/4”x70”

1285-2 1 900.0276-00 Cover 3/4”

BB 1:2.5

1:2.5

3240-1

3210-2

3210-0

3120-1

3090-1

3070-1

3190-1

3170-1

3305-0

3575-4

3575-2

3575-0

3220-2

3340-1

3585-0

3585-1

3240-2

3340-0

CC 1:2.5

1:2.5

3220-0

3120-2

3090-2

3070-2

3170-2

3190-2

3710-0

3710-1

1550-5

1550-0

SPC Sandvik CS420:01 442.9935

1400-0 1 442.6132-01 Dust collar

1400-1 4 840.0634-00 Screw M6S 16x25 8.8 ISO 4017

1404-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374

1405-0 12 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

1405-2 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

1410-0 1 442.6143-01 Backing lip

1411-0 1 442.6212-01 Shim

1411-0 1 442.6212-02 Shim

1411-0 1 442.6212-03 Shim

1411-0 1 442.6212-05 Shim

1412-0 3 841.0250-00 Screw MC6S 10x20 8.8 FZB

1430-0 1 442.6216-01 Gasket

1450-0 1 442.6146-01 Seal inner

1505-0 8 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

1505-2 8 847.0120-00 Washer TBRB 17x30

1540-0 12 840.0718-00 Screw M6S 36x180 8.8 ISO 4014

1540-1 12 845.0221-00 Nut M6M M36 8 FZB ISO 4032

1540-2 12 847.0162-00 Washer BRB 37x68 HB200 ISO 7089

1540-5 12 899.0229-00 Protective Cap SW55 2 H20

1550-0 3 442.6243-01 Screw

1550-5 3 899.0229-00 Protective Cap SW55 2 H20

1805-0 1 442.9685-01 Eccentric

1810-0 1 442.9686-01 Eccentric bushing

1815-0 1 442.6152-01 Hub

1816-0 1 442.6145-01 Ring

1817-0 6 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

1817-2 6 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

1820-0 1 442.9607-01 Key

1825-0 4 841.0026-00 Screw MC6S 12x60 12.9

1825-1 4 841.0518-00 Screw

1825-2 8 847.0180-00 Washer DIN 137 B 13x24

1850-0 1 442.6127-00 Gear compl.

1855-0 1 857.0328-00 Key

1880-0 1 442.6130-01 Wearing plate

1885-0 8 853.0619-00 Dowel

2005-0 1 442.9872-01 Hydroset cylinder

2020-0 10 840.0542-00 Screws M6S 24x75 8.8

2020-2 10 847.0124-00 Washer BRB 25x45 HB200 SS 3576

2050-0 1 442.9873-01 Hydroset cylinder bushing

2055-0 1 840.0019-00 Screws M6S 8x12 8.8

2055-2 1 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089

2140-0 1 873.0439-00 O-ring

2205-0 1 442.9655-00 Piston

2225-0 1 853.0645-00 2_Split-, Spiral-Pins Pin PRYM 16x40

2260-0 1 442.6139-01 Piston wearing plate

2280-0 1 442.6137-01 Step washer

2305-0 1 442.6153-00 Hydroset packing

2400-0 1 442.6179-01 Packing clamp plate

2401-0 6 841.0267-00 Screw MC6S 12x30 8.8 FZB

2505-0 1 442.9660-00 Hydroset cylinder cover

2515-0 9 840.0542-00 Screws M6S 24x75 8.8

2515-2 9 847.0124-00 Washer BRB 25x45 HB200 SS 3576

Cat. no. Qty. Part number Alternative Description Remarks

1001-0 0 442.9694-00 Basic design

SPC Sandvik CS420:01 442.9935

2530-0 1 902.0605-00 Air bleed valve

2540-0 1 873.0830-00 O-ring

2540-1 1 873.1274-00 O-ring

2560-0 1 442.8783-01 Plug

2560-1 1 873.0111-00 O-ring 44,2x3 SMS 1586

2560-2 6 840.0023-00 Screw M6S 8x25 8.8 ISO 4017

2560-3 6 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089

2560-4 4 840.0019-00 Screws M6S 8x12 8.8

3001-0 1 442.6627-00 Pinion shaft housing ass

3005-0 1 442.6134-01 Pinion shaft housing

3030-0 1 442.6214-02 Gasket

3030-0 1 442.6214-01 Gasket

3030-0 1 442.6214-03 Gasket

3050-0 1 442.6127-02 Pinion

3070-1 1 868.0801-00 Bearing

3070-2 1 868.0801-00 Bearing

3090-1 1 442.6148-01 Spacer

3090-2 1 442.6148-01 Spacer

3120-1 1 873.0777-00 O-ring

3120-2 1 873.0777-00 O-ring

3170-1 1 873.1012-00 Seal

3170-2 1 873.1012-00 Seal

3190-1 1 442.6144-01 Plate

3190-2 1 442.6144-01 Plate

3210-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017

3210-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576

3220-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017

3220-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576

3240-1 1 442.6213-01 Gasket

3240-2 1 442.6213-01 Gasket

3305-0 1 900.0717-00 Filter Plug G 1/4 F14

3340-0 1 442.6202-01 Plug

3340-1 1 873.0383-00 Sealing Ring Tredo 16

3505-0 1 442.6133-01 Pinion shaft

3515-0 1 857.0051-00 Key

3575-0 1 442.2018-01 Plug

3575-2 1 900.0269-00 Barrel Nipples RSK 124 1645 DIN 20

3575-4 1 900.0275-00 Socket 3/4”

3585-0 1 442.6201-01 Glass gauge

3585-1 1 873.0385-00 Tredo Nr.20 3/4”

3650-0 1 855.0020-00 Retaining ring

3710-0 2 840.0956-00 Screw

3710-1 2 845.0009-00 Nut M6M M16 8 FZB ISO 4032

4001-0 0 442.6816-00 Main shaft ass excl. mantle

4005-0 1 442.6777-01 Main shaft

4025-0 1 442.6140-01 Main shaft sleeve

4035-0 1 853.0645-00 2_Split-, Spiral-Pins Pin PRYM 16x40

4075-0 1 442.6138-01 Main shaft step

4135-0 1 855.0020-00 Retaining ring

4160-0 1 442.8882-01 Head center

4175-0 1 442.9288-01 Mantle A M1

4175-0 1 442.6789-01 Mantle B M1

Cat. no. Qty. Part number Alternative Description Remarks

1001-0 0 442.9694-00 Basic design

SPC Sandvik CS420:01 442.9935

4205-0 1 442.6194-00 Head nut with burn ring

4205-1 1 442.6193-01 Inner head nut

4205-2 1 442.6217-01 Burning ring

4305-0 1 442.6906-01 Dust seal ring

4350-0 1 442.6141-01 Retainer

4355-0 1 442.6931-01 Retainer

4355-1 1 442.6932-01 Scraper

4365-0 11 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

4365-1 1 840.0048-00 Screws M6S 12x45 8.8 ISO 1417

4365-2 11 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

5001-0 0 442.8374-00 Top shell EC2 mont. excl. concaves

5005-0 1 442.8366-01 Top shell

5112-0 8 442.0191-01 Dowel

5150-0 2 442.6798-00 Arm shield

5220-0 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

5240-0 2 650.0086-06 Hose SAE 100 R1AT R1/4”x400

5253-0 1 914.0093-00 Lubrication Nipple AH R 1/4”

5275-0 2 442.6813-01 Bracket

5285-0 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

5313-0 2 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4

5650-0 1 442.8362-01 Spider cap

5650-1 1 912.0114-00 Air Filter P10102 R1/4”

5650-2 2 900.0652-00 Adapter G 1/4 BxG 1/4 B

5650-3 1 900.0018-00 Elbow

5651-0 1 873.0831-00 O-ring

5655-0 4 840.0067-00 Screw M6S 16x45 8.8 ISO 4017

5655-2 4 847.0120-00 Washer TBRB 17x30

5675-0 1 442.8363-01 Spider bushing

5685-0 6 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

5685-2 6 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

5705-0 1 442.8364-01 Seal

5750-0 1 900.0981-00 “Plug BSPT 1”” hexagon”

6001-0 0 442.6977-00 Concaves

6001-1 0 442.6978-00 Concaves

6305-0 1 442.8464-001 Lower concave ring EC

6305-0 1 442.8522-00 Lower concave ring C

6390-0 6 442.8550-00 Concave-top tier

6390-0 6 442.7379-00 Concave-top tier

6390-9 80 831.0016-00 Casting Compound

8401-0 1 442.6809-00 Hydroset

8950-0 1 442.6821-00 Wrench and tool set

8950-0 1 442.6821-90 Wrench and tool set

Cat. no. Qty. Part number Alternative Description Remarks

1001-0 0 442.9694-00 Basic design

SPC Sandvik CS420:01 442.9935

This page is intentionally left blank

SPC Sandvik CS420:01 442.8901

3. Wearing plates in bottom shell

Cat. no. Qty. Part number Alternative Description Remarks

1010-1 1 442.6174-01 Pin shaft arm liner Arm liners

1010-2 2 442.6175-01 Narrow arm liner

1320-1 1 442.8902-01 Wearing plates Sold as a complete set

1320-2 2 442.8903-01

1320-3 2 442.8904-01

1320-4 2 442.8905-01

1320-5 2 442.8906-01

1320-6 9 804.0003-00 Rod 1312-00 4-kt 10x60

1320-7 4 847.0059-00 Washer TBRSB 13,5x36

1320-8 2 840.0047-00 Screw M6S 12x40 8.8 ISO 4014

1320-4

1320-1

1320-2

1320-6

1320-3

1010-1

1010-2

1320-2

1320-3

1320-6

1320-4

1320-5

SPC Sandvik CS420:01 442.8901

This page is intentionally left blank

SPC Sandvik CS420:01 442.6810

4. Feed hopper

Pos no Qty. Part number Alternative Description Remarks

1 1 442.6811-00 Feed hopper

2 1 442.6811-90 Feed hopper with insp. door

3 8 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

4 8 847.0016-00 Washer BRB 17x30 HB 200 ISO 7089

5 8 845.0009-00 Nut M6M M16 8 ISO 4032

6 4 442.6812-00 Feed hopper cone

1, 2

3, 4, 5

SPC Sandvik CS420:01 442.6810

This page is intentionally left blank

SPC Sandvik CS420:01 442.6635

5. Rubber compression mounting

Pos no Qty. Part number Alternative Description Remarks

442.6635-00 Rubber compression mounting for crusher

1 1 845.0216-00 Nut M6MN 24

2 1 847.0124-00 Washer BRFB 25x45

3 1 442.6643-00 Top plate

4 1 864.0070-00 Rubber compression mounting SAW 125, 40 shore

5 8 840.0044-00 Screw M6S12x25

6 8 847.0147-00 Washer BRB 13x24

7 1 442.6644-00 Fixing plate, lower

Pos no Qty. Part number Alternative Description Remarks

442.6635-90 Rubber compression mountings for crusher on subframe

4 1 864.0070-00 Rubber compression mounting SAW 125, 40 shore

5 8 840.0044-00 Screw M6S12x25

6 8 847.0147-00 Washer BRB 13x24

7 1 442.6644-00 Fixing plate, lower

8 4 840.0047-00 Screw M6S 12x40

9 4 845.0030-00 Nut M6MN 12

SPC Sandvik CS420:01 442.6635

This page is intentionally left blank

SPC Sandvik CS420:01 442.6809

6. Hydroset-system (accumulator)

Pos no Qty. Part number Alternative Description Remarks

01 1 442.6908-01 Bushing R 2”x1

02 1 873.0390-00 Sealing ring TREDO 30

03 1 900.0648-00 Adapter R 1”x3/4”

04 1 873.0386-00 Sealing ring TREDO 23

05 1 650.0189-01 Hydraulic hose R 3/4”

06 1 900.0655-00 Adapter R3/4”

07 2 873.0385-00 Sealing ring TREDO 20

08 1 442.5969-01 Connection piece

09 1 900.0810-00 Bushing RED 3/4”R1/2

10 1 902.0605-00 Bleeder valve

12 1 442.8398-00 Protection

13 1 442.2100-01 Bracket

14 1 900.0746-00 Clamp RSGU 11 1100 30/15

15 1 840.0013-00 Screw M6S 6x25

16 1 845.0004-00 Nut M6M 6

1 919.0231-00 Adapter ISO228-G2A - ISO228-G2A Between check valve and

accumualator

SPC Sandvik CS420:01 442.6809

This page is intentionally left blank

SPC Sandvik CS420:01 442.8642

7. Over presssure supply system

Pos. no. Qty. Part number Alternative Description Remarks

442.8642-00 Over pressure unit Complete

442.8642-90 Over pressure unit for compressed air Complete

02 4 900.1424-00 Hose coupling 3/4

03 4 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm

04 5 819.0187-00 Hose 1

06 1 900.0040-00 Tee ISO49 B1 3/4

12 4 900.0365-00 -00 Hexagon nippel R 3/4

13 4 900.0022-00 -00 Elbow 3/4 A4 SMS 435

14 5 900.1139-00 -00 Clip RSGU 1.22/15

15 1 900.0005-00 -00 “Elbow ISO49 A1 3/4”””

20 1 442.9325-00 -00 Over pressure fan

22 2 912.0138-00 -00 Air filter Purolator PI 0154

24 2 900.0108-00 -00 Wrought iron pipe fittings 1x3/4

07 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV

13 2 900.0022-00 -90 Elbow 3/4 A4 SMS 435

14 2 900.1139-00 -90 Clip RSGU 1.22/15

15 1 900.0005-00 -90 Elbow ISO49 A1 3/4

30 1 900.0180-00 -90 Nipple ISO49 N8 1/2x1/4

31 1 912.0113-00 -90 Air filter 504-2S 5 Micron

32 1 900.0169-00 -90 Nipple 1/4 ISO49 N8

33 1 902.0645-00 -90 Regulator 216-2-8

34 1 900.0182-00 -90 Nipple ISO49 N8 3/4x1/4

35 2 900.0054-00 -90 Tee ISO49 B1 3/4x3/8

36 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV

37 1 923.0267-00 -90 Pressure gauge 2060 D100 0-1000 PA

39 1 900.0172-00 -90 Nipple ISO49 N8 3/4

30 31 32 33 34 36 35

20 21 22 23 24 13

13 6 2 3

3 2

442.8642-00

CRUSHER

TANK

442.8642-00

442.8642-90

SPC Sandvik CS420:01 442.8642

This page is intentionally left blank

SPC Sandvik CS420:01 442.9944

8. Belt driving SPC. 4-pol. 50Hz

Pos no Qty. Part number Alternative Description Remarks

1 442.9944-00 V-belt drive SPC, 4-pol 50 Hz Complete

01 1 879.0322-00 V-belt Pulley 375 MGT 100 4xSPC

02 1 869.0221-00 Bushing MGT NR 100 Di=65

04 1 857.0052-00 Key R 18x11x80 SMS 2306

05 1 442.6162-00 Washer

06 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

07 1 840.0065-00 Screw M6S M16x35 8.8 fzb ISO 4017

08 1 879.0343-00 -90 V-belt pulley 335 MTG100 4xSPC

09 1 -90 Bushing MGT - Order alt. According to order

10 1 -90 V-belet SPC According to order

SPC Sandvik CS420:01 442.9944

This page is intentionally left blank

SPC Sandvik CS420:01 442.9911

9. Belt driving 8 V 6-pol. 60Hz

Pos no Qty. Part number Alternative Description Remarks

1 442.9911-00 V-belt drive 8V 6-pol 60 Hz Complete

01 1 869.0328-00 Bushing QD F65 Di=65

02 1 442.6162-00 Washer

03 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

04 1 840.0067-00 Screw M6S M16x45 8.8 fzb ISO 4017

05 1 879.0616-00 V-belt Pulley QD Dy16” 4x8V

06 1 -90 Bushing QD/F - Order alt According to order

07 1 879.0621-00 -90 V-belt Pulley QD-F Dy 18” 4x8V

08 1 -90 V-belet 8V - Order alt. According to order

09 1 857.0052-00 Key R 18x11x80 SMS 2306

SPC Sandvik CS420:01 442.9911

This page is intentionally left blank

spare parts catalog Doc. no. R 223.1339 en

SANDVIK CS660:01

This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK CS660:01

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1339 en

Issue: 20080409

Version: 1

Sandvik

Stationsplan, SE-233 81 Svedala, Sweden

Tel: +46 (0)40 409000, Fax: +46 (0)40 409260

www.sandvik.com

SPC Sandvik CS660:01 Table of contents

Contents Page

1. Crusher system specification . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Wearing plates in bottom shell . . . . . . . . . . . . . . . . . . . . . 11

4. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6. Mainshaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8. Concave ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9. Spider assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

11. Rubber compression mountings . . . . . . . . . . . . . . . . . . . 25

12. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

13. Over presssure supply system . . . . . . . . . . . . . . . . . . . . 29

14. Belt driving SPC. 4-pol. 50 Hz . . . . . . . . . . . . . . . . . . . . . . 31

15. Belt driving 8V. 6-pol. 60 Hz . . . . . . . . . . . . . . . . . . . . . . . 33

SPC Sandvik CS660:01 Table of contents

SPC Sandvik CS660:01 452.2321

1. Crusher system specification

1. For other configuration contact R&D for advice.

Ecc. Ecc. Mantle types

Concave throw bushing Select mantle of the type A (or the thinner type B)

combin. Select mantle of the type B

C.S.S. (mm)

(mm) 25 29 32 35 38 41 44 48 51 54 57 60 64 70 76 83

C 20

EC 20

Crushing Chamber and Eccentric Bushing Selections

SPC Sandvik CS660:01 452.2321

This page is intentionally left blank

SPC Sandvik CS660:01 442.8980

2. Cone crusher

SPC Sandvik CS660:01 442.8980

Cat no Qty Part number Alternative Description Remarks

1005-0 1 442.8735-01 Bottom shell

1005-1 1 442.8860-00 Foot assembly

1005-2 16 840.0669-00 Screw M6S 24x70 8.8 ISO 4017

1005-3 16 847.0124-00 Washer BRB 25x45 HB200 SS 3576

1006-0 2 442.7201-00 Cover

1006-1 4 843.1267 Stud screw,SMS1460,M12x45

1006-2 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

1006-3 4 845.0030-00 Lock nut M12 8 FZB ISO 7040

1010-1 1 442.8760-00 Liner-pin shaft arm

1010-2 2 442.8759-00 Liner-narrow arm

1015-0 1 900.2108-00 Elbow

1200-0 1 442.8742-01 Bottom shell bushing

1280-0 1 853.0464-00 Pin CP 12m6x12 SMS 2374

1285-0 1 900.0921-00 Swivel branch tee adapter 3/4”

1285-1 1 900.1412-00 Pipes Pipe KR 3/4”x70

1285-2 1 900.0276-00 Cover 3/4”

1320-0 1 442.9039-00 Liners in bottom shell

1400-0 1 442.8741-01 Dust collar See chapter Dust collar

1401-0 1 442.8744-01 Ring

1404-0 1 853.0464-00 Pin CP 12m6x12 SMS 2374

1405-0 16 840.0943-00 Screw M6S H16x70

1405-2 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

1410-0 1 442.8762-01 Locating bar

1411-0 1 442.8809-01 Shim

1 442.8809-02 Shim

1 442.8809-03 Shim

1 442.8809-04 Shim

1412-0 3 840.0019-00 Screws M6S 8x12 8.8

1430-0 1 442.8808-01 Gasket

1450-0 1 442.8747-01 Seal ring inner

1505-0 8 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

1505-2 8 847.0060-00 Washer TBRSB 17x42

1540-0 20 840.1073-00 Screws M6S 42x220 8.8

1540-1 20 845.0322-00 Nut M6M M42 8 FZB ISO 4032

1540-2 20 847.0171-00 Washer BRB 43x80 HB 200 SS 3576

1540-5 20 899.0278-00 Protective Cap SW65 2 H20

1550-0 4 442.7243-01 Screw M6S 42x90

1550-5 4 899.0278-00 Protective Cap SW65 2 H20

SPC Sandvik CS660:01 442.8980

1805-0 1 442.8973-01 Eccentric

1810-0 1 442.9033-01 Eccentric bushing 20+25+30+35+40

1815-0 1 442.8729-01 Hub

1816-0 1 442.8743-00 Ring

1817-0 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO4017

1817-2 8 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

1820-0 1 442.9610-01 Key R 28x16x320

1825-0 7 841.0028-00 Screw

1825-1 9 841.0025-00 Screw MC6S 12x50 12.9

1825-2 16 847.0180-00 Washer DIN 137 B 13x24

1850-0 1 442.8723-00 Gear and pinion set

1855-0 1 442.8807-01 Key

1880-0 1 442.8761-01 Ecc. wearing plate

1885-0 8 853.0646-00 Pin Prym N 16x45

2005-0 1 442.8722-01 Hydroset cylinder

2020-0 20 840.0672-00 Screw M6S 24x100 8.8 ISO 4014

2020-2 20 847.0124-00 Washer BRB 25x45 HB200 SS 3576

2050-0 1 442.8724-01 Hydroset cyl. bushing

2055-0 1 840.0019-00 Screws M6S 8x12 8.8

2055-2 1 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089

2140-0 1 873.1152-00 O-Ring 625x7 SMS 1586

2205-0 1 442.8758-00 Piston

2225-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374

2260-0 1 442.8730-01 Piston wearing plate

2280-0 1 442.8731-01 Step washer

2305-0 1 442.8739-00 Chevron packing

2400-0 1 442.8725-01 Packing clamp plate

2401-0 8 841.0266-00 Screw MC6S 12x25 8.8

2505-0 1 442.8726-01 Hydroset cyl. cover

2515-0 18 840.0674-00 Screw M6S 24x120 8.8 ISO 4014

2515-2 18 847.0124-00 Washer BRB 25x45 HB200 SS 3576

2530-0 1 902.0605-00 Air Bleeder valve

2540-0 1 873.1153-00 O-ring

2540-1 1 873.1277-00 O-ring

2560-0 1 442.8783-01 Plug

2560-1 1 873.0111-00 O-ring 44,2x3 SMS 1586

2560-2 6 840.0023-00 Screws M6S 8x25 8.8

2560-3 6 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089

2560-4 3 840.0019-00 Screws M6S 8x12 8.8

3001-0 1 442.8847-00 Pinion shaft housing ass

3005-0 1 442.8764-01 Pinion shaft housing

3030-0 1 442.8803-01 Gasket

1 442.8803-02 Gasket

1 442.8803-03 Gasket

3050-0 1 442.8723-02 Pinion

3070-1 1 868.0799-00 Bearing

3070-2 1 868.0806-00 Bearing

3090-1 1 442.8771-01 Spacer

3090-2 1 442.8771-01 Spacer

3120-1 1 873.0128-00 O-ring

3120-2 1 873.0128-00 O-ring

3170-1 1 873.1161-00 Oil seal ring

3170-2 1 873.1161-00 Oil seal ring

Cat no Qty Part number Alternative Description Remarks

SPC Sandvik CS660:01 442.8980

3190-1 1 442.8766-01 Plate

3190-2 1 442.8765-01 Plate

3210-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017

3210-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576

3220-0 6 840.0067-00 Screw M6S 16x45 8.8 ISO 4017

3220-2 6 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

3240-1 1 442.8775-01 Gasket

3240-2 1 442.8774-01 Gasket

1 442.8774-02 Gasket

3330-0 1 853.0590-00 Spring Pin Prym N 8x28

3505-0 1 442.8772-01 Pinion shaft

3515-0 1 857.0350-00 Key

3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435

3585-0 1 900.2026-00 Magnetic plug 0606-12

3585-1 1 873.0385-00 Tredo Nr.20 3/4”

3590-0 1 442.8778-01 Oil level plug

3590-1 2 873.0108-00 Seals O-ring 34,2x3 SMS 1586

3590-2 1 442.7578-01 Pipe

3650-0 1 855.0132-00 Retaining ring

3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

3710-1 2 845.0009-00 Nut M6M M16 8 FZB ISO 4032

4001-0 0 Main shaft mounted See chapter Mainshaft assembly

4005-0 1 452.1640-901 Main shaft - Head centre

4025-0 1 442.8792-01 Main shaft sleeve

4035-0 1 853.0119-00 Pin CP 25m6x60 SMS 2374

4075-0 1 442.8732-01 Main shaft step

4135-0 1 855.0026-00 Retaining Ring Sga 100 SS1581

4175-0 1 442.8982-01 Mantle A

1 442.8983-01 Mantle B

4175-9 40 831.0016-00 Casting compound (kg)

4205-0 1 442.8800-00 Head nut with burn ring

4205-1 1 442.8791-01 Inner head nut

4205-2 1 452.0269-001 Burning ring

4305-0 1 442.8802-01 Dust seal ring

4350-0 1 442.8801-01 Retaining ring

4355-0 1 442.8804-01 Retainer

4355-1 1 442.8805-01 Scraper

4365-0 11 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

4365-1 1 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

4365-2 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

5001-0 0 442.9076-00 Top shell asm. excl. concave ring

5005-0 1 442.8970-01 Top shell

5110-0 12 442.8975-01 Rim liner

5112-0 24 853.0983-00 Bar

5150-0 2 442.8976-01 Arm shield

5155-0 4 853.0984-00 Bar

5220-0 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

5220-1 2 900.1030-00 Bushing RI-08-04 1/2”-1/4”

5240-0 2 650.0086-19 Hose

5253-0 1 914.0093-00 Lubrication Nipple AH R 1/4”

5275-0 2 442.9086-01 Bracket

5285-0 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

5311-0 12 840.1124-00 Screw M6S 42x280 8.8 ISO 4014

Cat no Qty Part number Alternative Description Remarks

SPC Sandvik CS660:01 442.8980

5311-1 12 845.0322-00 Nut M6M M42 8 FZB ISO 4032

5311-2 12 847.0171-00 Washer BRB 43x80 HB 200 SS 3576

5311-8 12 442.9172-01 Clamping bar

5311-9 12 899.0278-00 Protective Cap SW65 2 H20

5313-0 1 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4

5313-1 2 900.0652-00 Adapter G 1/4 BxG 1/4 B

5350-1 4 442.7243-01 Screw M6S 42x90

5350-5 4 899.0278-00 Protective Cap SW65 2 H20

5601-0 0 442.9077-00 Spider asm. incl. liners

5605-0 1 442.8969-00 Spider

5650-0 1 442.8753-01 Spider cap

5650-1 1 912.0114-00 Air Filter P10102 R1/4”

5650-2 1 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4

5651-0 1 873.1160-00 O-ring

5655-0 4 840.0650-00 Screw M6S 20x65 8.8 ISO 4017

5655-2 4 847.0165-00 Washer TBRB 21x36 1370 SS 1466

5660-0 1 442.8977-01 Spider bowl

5665-0 1 853.0985-00 Bar

5665-1 1 877.0350-00 Schackle

5665-2 2 877.0351-00 Chain

5665-3 2 877.0352-00 Chain joint

5675-0 1 442.8754-01 Spider bushing

5685-0 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017

5685-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

5705-0 1 442.8755-01 Oil seal ring

5750-0 1 900.0981-00 Plug BSPT 1” hexagon

6001-0 0 442.9078-00 Crushing chamber EC

0 442.9079-00 Crushing chamber C

6305-0 1 442.8979-00 Concave ring

1 442.9071-00 Concave ring C, lower

6395-0 1 442.8981-00 Concave ring EC, upper

1 442.9072-00 Concave ring C, upper

6395-9 240 831.0016-00 Casting compound (kg)

6395-9 460 831.0016-00 Casting compound (kg)

8401-0 1 442.8985-00 Hydroset

8950-0 1 442.8877-90 Wrench and tool set

Cat no Qty Part number Alternative Description Remarks

SPC Sandvik CS660:01 442.8980

This page is intentionally left blank

SPC Sandvik CS660:01 442.9039

3. Wearing plates in bottom shell

Cat. no. Qty. Part number Alternative Description Remarks

1010-1 1 442.8760-00 Liner-Pin shaft arm Arm liners

1010-2 2 442.8759-01 Liner-Narrow arm

1320-1 1 442.9040-01 Wearing plate

1320-2 2 442.9041-01 Wearing plate

1320-3 2 442.9042-01 Wearing plate

1320-4 7 442.9043-01 Wearing plate

12 804.0004-00 Rod 1312-00 4-kt 12 L=60

8 847.0059-00 Washer TBRSB 13,5x36 1370

2 840.0049-00 Screw M6S 12x40 8.8 ISO 4014

1320-4 1320-4

1320-1

1320-3

1010-1

1010-2

1320-2

1320-3

1320-4

1320-2

SPC Sandvik CS660:01 442.9039

This page is intentionally left blank

SPC Sandvik CS660:01 442.4412

4. Dust collar

Pos no. Qty. Part number Alternative Description Remarks

1 1 452.4151-001 Dust collar Arm liners

2 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

3 16 840.0074-00 Screw M6S 16x80 8.8 ISO 4014

2, 3

SPC Sandvik CS660:01 442.4412

This page is intentionally left blank

SPC Sandvik CS660:01 442.4221

5. Eccentric assembly

Pos no. Qty. Part number Alternative Description Remarks

1 1 442.8973-01 Eccentric

2 1 442.9033-01 Eccentric bushing 20+25+30+35+40

3 1 442.8729-001 Hub

4 1 442.8743-00 Ring

5 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017

6 8 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

7 1 442.9610-01 Key R 28x16x320

8 7 841.0028-00 Screw MC6S 12x100 12.9

9 9 841.0025-00 Screw MC6S 16x50 12.9

10 16 847.0180-00 Washer DIN 137 B 13x24

11 1 442.8723-00 Gear and pinion set purchase drawing

12 1 442.8807-001 Key T50x28x75

A A

9 10

A-A

8, 10

SPC Sandvik CS660:01 442.4221

This page is intentionally left blank

SPC Sandvik CS660:01 442.4222

6. Mainshaft assembly

Pos no. Qty. Part number Alternative Description Remarks

442.9620-00 Transport frame Suits both 901 and 902

899.0331-00 Lifting eye bolt

Pos no. Qty. Part number Alternative Description Remarks

452.4222-901 Mainshaft excluding mantle

1 1 452.1640-901 Main shaft - Head centre

2 1 442.8792-01 Main shaft sleeve

3 1 853.0119-00 Pin CP 25m6x60

8 1 442.8791-01 Inner head nut

3 4

11 10

1514

1315

(Continued)

SPC Sandvik CS660:01 442.4222

Pos no. Qty. Part number Alternative Description Remarks

452.4222-902 Mainshaft including mantle

4 1 855.0026-00 Retaining ring

5 1 452.4295-901 X Mantle alt

442.8982-01 Mantle A

442.8982-01 Mantle B

6 1 831.0016-00 X Casting compound (kg)

7 1 442.8800-00 Head nut with burn ring

9 1 442.8802-01 Dust seal ring

10 1 442.8801-01 Retaining ring

11 1 442.8804-01 Retainer

12 1 442.8805-01 Scraper

13 11 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

14 1 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

15 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

SPC Sandvik CS660:01 442.4223

7. Topshell assembly

Bolts and nuts

Pos no. Qty. Part number Alternative Description Remarks

1 20 840.1073-00 Screws M6S 42x220 8.8

2 20 845.0322-00 Nut M6M M42 8 fzb ISO 4032

3 20 847.0171-00 Washer BRB 43x80 HB 200

4 28 899.0278-00 Protective Cap SW65 2 H20

5 8 442.9530-01 Screw M6S 42x100

7, 8

(Continued)

SPC Sandvik CS660:01 442.4223

8. Concave ring

Pos no. Qty. Part number Alternative Description Remarks

452.4223-901

6 442.8970-01 Top shell

Pos no. Qty. Part number Alternative Description Remarks

452.4223-902

6 1 442.8970-01 Top shell

7 1 831.0016-00 X Casting compoud (kg)

8 1 452.4346-901 X Concave ring alt. See below

Pos no. Qty. Part number Alternative Description Remarks

1 1 442.8979-00 x Concave ring EC

2 1 442.8981-00 Concave ring EC + lifting lug, upper

1 1 442.9071-00 Concave ring C-EC2

2 1 442.9072-00 Concave ring C + lifting lug, upper

SPC Sandvik CS660:01 442.4224

9. Spider assembly

19 25 24 33

2 1 32

15 29

30 31

22 23

F (1 : 5)

17 16

A (1 : 4)

6 5

B (1 : 4)

9 20

(Continued)

SPC Sandvik CS660:01 442.4224

Pos no. Qty. Part number Alternative Description Remarks

1 12 442.8975-01 Rim liner

2 24 452.4342-001 Bar D40x40

3 2 442.8976-01 Arm shield

4 4 452.4343-001 Bar D80x65

5 2 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

6 2 900.1030-00 Bushing RI-08-04 1/2”-1/4”

7 2 650.0086-19 Hose

8 1 914.0093-00 Lubrication Nipple AH R 1/4”

9 2 442.9086-01 Bracket

10 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

11 12 840.1124-00 Screw M6S 42x280 8.8 ISO 4014

12 12 845.0322-00 Nut M6M M42 8 FZB ISO 4032

13 12 847.0171-00 Washer BRB 43x80 HB 200 SS 3576

14 12 442.9172-01 Clamping bar

15 12 899.0278-00 Protective Cap SW65 2 H20

16 2 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4

17 2 900.0652-00 Adapter G 1/4 BxG 1/4 B

18 1 442.8969-00 Spider

19 1 442.8753-01 Spider cap

20 1 912.0114-00 Air Filter P10102 R1/4”

21 1 873.1160-00 O-ring 529,3x5,7

22 4 840.0650-00 Screw M6S 20x65 8.8 ISO 4017

23 4 847.0165-00 Washer TBRB 21x36 1370 SS 1466

24 1 442.8977-01 Spider cap

25 1 853.0985-00 Bar

29 1 442.8754-01 Spider bushing

30 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017

31 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576

32 1 442.8755-01 Seal ring

33 1 900.0981-00 Plug BSPT 1” hexagon

34 1 900.0736-00 Plug BSPT 1/4

SPC Sandvik CS660:01 442.9120

10. Feed hopper

Pos no. Qty. Part number Alternative Description Remarks

01 1 442.8978-00 Feed hopper

02 12 840.0532-00 Screw M6S 20x110 8.8 ISO 4014

03 12 845.0203-00 Lock nut M20 8 ISO 7040

04 12 847.0132-00 Washer BRB 21x36 HB 200

05 12 847.0197-00 Washer TBRSB 21x52 1370

SPC Sandvik CS660:01 442.9120

This page is intentionally left blank

SPC Sandvik CS660:01 442.9875

11. Rubber compression mountings

Pos no. Qty. Part number Alternative Description Remarks

05 8 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

06 24 847.0132-00 Washer BRB 21x36 HB200 SS 3576

07 2 442.5904-01 Fixing plate

08 8 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

09 8 845.0203-00 Nut lock ISO 7040 M20 8 fzb

11 4 864.0046-00 Vibration damper SAW 150 B

12 4 442.9833-01 Mounting plate

13 16 840.0049-00 Screw M6S 12x50 8.8 ISO 4014

14 16 840.0044-00 Screw M6S 12x25 8.8 ISO 4017

15 48 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

16 16 845.0030-00 Lock nut M12 8 fzb ISO 7040

17 2 864.0079-00 Rubber compression mounting SAW 300B

SPC Sandvik CS660:01 442.9875

Pos no. Qty. Part number Alternative Description Remarks

01 4 845.0273-00 Lock nut M6MN 36 8

02 4 847.0162-00 Washer BRB 37x68 HB200 ISO 7089

03 4 442.9781-00 Top plate

04 4 864.0066-00 Rubber compression mounting

05 16 840.1135-00 Screw M6S 20x35 8.8 ISO 4017

06 32 847.0132-00 Washer BRB 21x36 HB200 SS 3576

07 4 442.5904-01 Fixing plate

10 16 840.1169-00 Screw m6S 20x30 8.8 ISO 4017

SPC Sandvik CS660:01 442.8985

12. Hydroset system

Pos no Qty Part number Alternative Description Remarks

01 1 442.6908-01 Bushing

02 2 873.0390-00 Seals Tredo 30

03 1 900.0648-00 Adapter 1x3/4”

04 1 873.0386-00 Seal Tredo 23

05 1 442.9762-01 Connection piece

06 1 900.0655-00 Adapter 3/4”

07 3 873.0385-00 Tredo Nr.20 3/4”

08 1 650.0298-01 Hydraulic hose

09 1 442.2100-01 Bracket

10 1 900.0746-00 Clip RSGU 11 1100 30/15

11 1 840.0013-00 Screw M6S M6x25 8.8 fzb ISO 4017

12 1 845.0004-00 M6M M6 8 fzb ISO 4032

13 1 900.0964-00 Swivel elbow adapter 3/4”

14 1 900.0810-00 Reducing RED R3/4””x1/2”

15 1 902.0605-00 Air Bleeder valve

16 1 900.2041-00 Straight adapter G3/4 BxG 3/4 B

17 1 442.9106-01 Support

18 2 442.9109-01 Bracket

SPC Sandvik CS660:01 442.8985

19 1 442.9108-01 Wear rubber 15x450x600

20 1 442.8933-00 Bracket

21 10 840.0048-00 Screws M6S 12x45 8.8 ISO 1417

22 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

23 4 845.0030-00 Lock nut M12 8 FZB ISO 7040

24 1 442.8934-00 Wearing liner

25 1 442.8934-90 Wearing liner

26 1 442.9107-01 Clamp

27 5 840.0065-00 Screw M6S 16x35 8.8 ISO 4017

28 5 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

29 1 900.2163-00 Plug

Pos no Qty Part number Alternative Description Remarks

(Continued)

SPC Sandvik CS660:01 442.8642

13. Over presssure supply system

Pos. no. Qty. Part number Alternative Description Remarks

442.8642-00 Over pressure unit Complete

442.8642-90 Over pressure unit for compressed air Complete

02 4 900.1424-00 Hose coupling 3/4

03 4 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm

04 5 819.0187-00 Hose 1

06 1 900.0040-00 Tee ISO49 B1 3/4

12 4 900.0365-00 -00 Hexagon nippel R 3/4

13 4 900.0022-00 -00 Elbow 3/4 A4 SMS 435

14 5 900.1139-00 -00 Clip RSGU 1.22/15

15 1 900.0005-00 -00 Elbow ISO49 A1 3/4”

20 1 442.9325-00 -00 Over pressure fan

22 2 912.0138-00 -00 Air filter Purolator PI 0154

24 2 900.0108-00 -00 Wrought iron pipe fittings 1x3/4

07 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV

13 2 900.0022-00 -90 Elbow 3/4 A4 SMS 435

14 2 900.1139-00 -90 Clip RSGU 1.22/15

15 1 900.0005-00 -90 Elbow ISO49 A1 3/4

30 1 900.0180-00 -90 Nipple ISO49 N8 1/2x1/4

31 1 912.0113-00 -90 Air filter 504-2S 5 Micron

32 1 900.0169-00 -90 Nipple 1/4 ISO49 N8

33 1 902.0645-00 -90 Regulator 216-2-8

34 1 900.0182-00 -90 Nipple ISO49 N8 3/4x1/4

35 2 900.0054-00 -90 Tee ISO49 B1 3/4x3/8

36 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV

37 1 923.0267-00 -90 Pressure gauge 2060 D100 0-1000 PA

39 1 900.0172-00 -90 Nipple ISO49 N8 3/4

30 31 32 33 34 36 35

20 21 22 23 24 13

13 6 2 3

3 2

442.8642-00

CRUSHER

TANK

442.8642-00

442.8642-90

SPC Sandvik CS660:01 442.8642

This page is intentionally left blank

SPC Sandvik CS660:01 442.9956

14. Belt driving SPC. 4-pol. 50 Hz

Pos. no. Qty. Part number Alternative Description Remarks

01 1 879.0521-00 V-belt pulley 630 MGT 125 12xSPC

02 1 869.0286-00 Bushing MTG no 125 Ø110

04 1 857.0336-00 Ket T 28x16x110 SMS 2307

05 1 442.8788-01 Spacer 2172-03 D124,5/110,5

06 1 442.8787-01 Washer 2142-50 D 124,5/18x15

07 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

08 1 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017

9 10

4 2 1

7, 8

SPC Sandvik CS660:01 442.9956

This page is intentionally left blank

SPC Sandvik CS660:01 442.9948

15. Belt driving 8V. 6-pol. 60 Hz

Pos. no. Qty. Part number Alternative Description Remarks

01 1 869.0330.00 Bushing QD n110mm Ø110

02 1 857.0356-00 Key 28x16x140 SMS 2306

03 1 442.8787-00 Washer 2142-50 D 124,5/18x15

04 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

05 1 840.0066-00 Screw M6S M16x40 8.8 fzb ISO 4017

06 1 879.0619-00 V-belt pulley

6 2 1

4, 5

8 7

SPC Sandvik CS660:01 442.9948

This page is intentionally left blank

H8800:03 Hydrocone

Contents

R 223.1250.01

en / ch

2003-10-31

1 (2)

Cone crusher H8800:03

圆锥破碎机

(452.0256) R 223.1258 2

Wear plates, bottomshell

下架体耐磨板

(452.0313) R 223.1259 3

Wearing rubber, Hydroset cylinder

液压缸耐磨橡胶板

(458.0140) R 223.1204 4

Feed hopper with feed distributor, EEF, EF, EFX, F, (MF)

带分料器受料

(442.9757) R 223.1205

带锥形漏斗受料槽

Feed hopper with cone plates, MC, C, EC (442.9741) R 223.1206 5b

Direct drive on sub-frame

底架上直联驱动

(458.0398) R 223.1237 6a

Installation, V-belt drive

安装，V型带传动

(453.0546) R 223.1260 6b

Frame, V-belt drive

底架，V型带传动

(458.0530) R 223.1265 6c

Rubber compression mountings, direct drive

橡胶减振垫，直联驱动

(442.9650-91) R 223.1207 7a

Rubber compression mountings, V-belt drive

橡胶减振垫，V型带传动

Amortisseur de vibrations, transmission à courroies

(442.9650-92) R 223.1249 7b

Hydroset-system

液压系统

(442.9791) R 223.1208 8

Hoses and protections at crusher

软管及保护

(442.9484) R 223.1209 9

H8800:03 Hydrocone

Contents

R 223.1250.01

en / ch

2003-10-31

2 (2)

Over pressure fan

正压防尘风机

(452.1084) R 223.1255 10

H8800 Hydrocone

Tool list

Lista de herramientas

Liste d'outillage

R 223.1069.01

en / es / fr

(4.442.9399-00)

2002-08-26

1 (4)

Tool list

Lista de herramientas

Liste d'outillage

H8800 Hydrocone

Tool list

Lista de herramientas

Liste d'outillage

R 223.1069.01

en / es / fr

(4.442.9399-00)

2002-08-26

2 (4)

Qty.

Cant.

Nombr

Description

Denominación

Désignation

Part No.

No. de articulo

No. d'article

Remarks

Observaciónes

Remarques

1 Lifting tool

Herramienta de elevacion

Outils de levage

442.9443-00 Eccentric sleeve

Casquillo de exéntrica

Manchon d'exentrique

1 Lifting tool

Herramienta de elevacion

Outils de levage

442.9444-00 Bottomshell bushing

Casquillo de bastidor

Manchon de bâti

1 Lifting tool

Herramienta de elevacion

Outils de levage

442.9446-00 Piston wearing plate, step washer

Placa de presion, placa de pr. intermedia

Plaque de pression, pl. de pr. intermédiaire

1 Piston stop plate

Tope de émbolo

Plaque d'arret de piston

442.9511-00 Holding piston

Bolqueo del émbolo

Fixation de piston

2 Screw M6S 30x100

Tornillo

Vis

840.0692-00 Piston stop plate

Tope de émbolo

Plaque d'arret de piston

1 Lowering rod M16x900

Riostra de descenso

Barre de descente

442.7284-90 Main shaft step

Placa de presion, superior

Grain de butée

3 Lowering rod M30x1000

Riostra de descenso

Barre de descente

843.1529-00 Piston

Embolo

Piston

3 Nut M6M 30 8

Tuerca

Ecrou

845.0013-00 Lowering rod M30x1000

Riostra de descenso

Barre de descente

1 Eye bolt LT M80

Anilla de elevacion

Cheville a oeillet

899.0336-00 Main shaft

Eje principal

Axe principal

3 Eye bolt LT M30

Anilla de elevacion

Cheville a oeillet

899.0032-00 Filler ring (MF, M), Hydroset cylinder cover

Anillo de intermedia (MF, M), culata de caja de émbolo

Bague (MF, M), couvercle de cylindre de piston

3 Eye bolt M20

Anilla de elevacion

Cheville a oeillet

899.0160-00 Spider bushing, filler ring (MC)

Casquillo de punta, anillo de intermedia (MC)

Douille de pointe, Bague (MC)

4 Eye bolt LT M16

Anilla de elevacion

Cheville a oeillet

899.0147-00 Dust collar, piston, support ring

Anillo de deslizamiento, embolo, excéntrica, anillo tensor

Bague de glissement, piston, excentrique anneau support

H8800 Hydrocone

Tool list

Lista de herramientas

Liste d'outillage

R 223.1069.01

en / es / fr

(4.442.9399-00)

2002-08-26

3 (4)

Qty.

Cant.

Nombr

Description

Denominación

Désignation

Part No.

No. de articulo

No. d'article

Remarks

Observaciónes

Remarques

3 Eye bolt LT M12

Anilla de elevacion

Cheville a oeillet

899.0155-00 Bottomshell bushing, ecc. bushing, mainshaft sleeve

Casquillo de exéntrica, casquillo de excéntrica, manguito

de eje principal

Manchon d'exentrique, douille déxcentrque, douille

d'arbre principal

3 Eye bolt LT M10

Anilla de elevacion

Cheville a oeillet

899.0099-00 Hydroset cylinder bushing

Camisa de caja de émbolo

Chemise de vérin Hydroset

2 Eye bolt LT M8

Anilla de elevacion

Cheville a oeillet

899.0244-00 Inner head nut

Anillo roscado

Écrou intérieur

1 Ring spanner striking 65mm

Llave anular

Clé de serrage d'anneaux

920.0110-00 Screw and nut M42

Tornillo y tuerca

Vis et écrou

1 Ring spanner striking 55mm

Llave anular

Clé de serrage d'anneaux

920.0109-00 Screw and nut M36

Tornillo y tuerca

Vis et écrou

1 Ring spanner striking 46mm

Llave anular

Clé de serrage d'anneaux

920.0238-00 Screw M30

Tornillo

Vis

1 U-ring spanner 55 mm

Llave en U

Clé de serrage U

920.0243-00 Screw and nut M36

Tornillo y tuerca

Vis et écrou

1 U-ring spanner 46 mm

Llave en U

Clé de serrage U

920.0131-00 Screw and nut M30

Tornillo y tuerca

Vis et écrou

1 U-ring spanner 36 mm

Llave en U

Clé de serrage U

920.0135-00 Screw and nut M24

Tornillo y tuerca

Vis et écrou

1 U-ringspanner 30 mm

Llave en U

Clé de serrage U

920.0134-00 Screw and nut M20

Tornillo y tuerca

Vis et écrou

1 U-ring spanner 24 mm

Llave en U

Clé de serrage U

920.0022-00 Screw and nut M16

Tornillo y tuerca

Vis et écrou

1 U-ring spanner 18 mm

Llave en U

Clé de serrage U

920.0244-00 Screw and nut M12

Tornillo y tuerca

Vis et écrou

H8800 Hydrocone

Tool list

Lista de herramientas

Liste d'outillage

R 223.1069.01

en / es / fr

(4.442.9399-00)

2002-08-26

4 (4)

Qty.

Cant.

Nombr

Description

Denominación

Désignation

Part No.

No. de articulo

No. d'article

Remarks

Observaciónes

Remarques

1 U-ring spanner 16 mm

Llave en U

Clé de serrage U

920.0245-00 Screw and nut M10

Tornillo y tuerca

Vis et écrou

1 Socket screw key 19

Llave hexagonal

Clé a douille

920.0042-00 Screw MC6S 24

Tornillo

Vis

1 Socket screw key 14

Llave hexagonal

Clé a douille

920.0040-00 Screw MC6S 16

Tornillo

Vis

1 Socket screw key 10

Llave hexagonal

Clé a douille

920.0038-00 Screw MC6S 12

Tornillo

Vis

1 Socket screw key 8

Llave hexagonal

Clé a douille

920.0037-00 Screw MC6S 10

Tornillo

Vis

1 Socket screw key 5

Llave hexagonal

Clé a douille

920.0035-00 Air bleeder valve

Valvula de purga de aire

Soupape de purga d'air

1 Socket screw key 5/8"

Llave hexagonal

Clé a douille

920.0032-00 Plug, spider cap

Escuado de proteccion

Capot de protection

5 Chunk of lead

Cilindro de plomo

Cylindre en plomb

442.0800-91 Check of close side setting

Control de la abertura de ranura

Controle de réglage cote fermé

1 Feeler gauge 0,05-1 mm

Calibre de espesor

Calibre d'épaisseur

923.0422-00

3 Lifting tool

Herramienta de elevacion

Outils de levage

452.0452-001 Scraper ring

Anillo de raspador

Anneau de racleur

Machine data at delivery

Datos de la máquina al efectuarse la entrega

Fiche de machine à la livrasion

R 000.001.00

en / es / fr

2002-04-03

1 (1)

Machine type and size

Tipo de máquina y tamanño

Type et taille de machine

Throw

Exc.

Serial No.

No. de fabricación

No. de série

Order No.

No. de pedido

No. de commande

Sales No.

No. de venta

No. de vente

Always give:

The machine's type and serial No. according to our identification plate.

The Part No. and Description of the ordered parts.

The correct name and address for delivery.

Think ahead! Avoid unnecessary downtime and increased freight charges by ordering parts in

good time.

Indicar siempre al efectuar los pedidos:

Tipo de máquina y No. de fabricación según el rótulo de identificación.

El No. de artículo y la denominación de las piezas pedidas.

Nombre y dirección de entrega correctos.

Piense en adelante! Evite interrupciones innecesarias y flets elevados pidiendo las piezas a tiempo.

A la commande, prière d'indiquer:

Type de machine et No. de série selon notre plaque signalétique de machine.

No. d'article et désignation des pièces commandées.

Nom et adresse de livraison corrects.

Soyez prévoyant! Évitez des pannes inutiles et des frais de transport trop élevés. Tâchez de prévoir

vos besoins en pièces.

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

1 (27)

Cone crusher H8800:03

圆锥破碎机

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

2 (27)

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

3 (27)

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

4 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

1005-0 1 452.0642-901 Bottomshell

下架体

1005-1 4 452.1064-001 Foot

支脚

1005-2 16 840.0693-00 Screw M6S 30x110 8.8

螺栓

1005-3 16 847.0125-00 Washer BRFB 31x58

垫圈

1006-0 2 442.7201-90 Cover

帽

1006-1 4 843.1267-00 Stud screw 12x45

大头螺栓

1006-2 4 847.0147-00 Washer BRB 13x24

垫圈

1006-3 4 845.0030-00 Lock nut M12 8

锁紧螺栓

1010-1 1 452.0317-901 Liner – Pin shaft arm

耐磨板－水平轴臂

1010-2 3 452.0314-901 Liner- Narrow arm

耐磨板－窄臂

1015-0 1 442.9396-00 Bend

弯头

1015-1 1 900.2199-00 Flange SAE 3000, 4", parted

法兰

1015-2 4 840.0070-00 Screw M6S 16x60

螺栓

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

5 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

1015-3 4 847.0016-00 Washer BRB 17x30

垫圈

1015-4 1 873.0129-00 O-ring 109,5x3 SMS 1586

密封环

1200-0 1 442.9248-01 Bottomshell bushing

下架体衬套

See chapter 11

1280-0 1 853.0464-00 Dowel CP 12m6x30

销

1285-0 1 900.0921-00 Tee adapter R 3/4"

T型管接头

Adapteur en T

1285-1 1 900.0655-00 Adapter R 3/4"

管接头

Adapteur

1285-2 2 900.0276-00 Cover 3/4"

盖

1285-3 1 873.0385-00 Seal ring Tredo 20

密封环

1320-0 1 452.0313-901 Wearing plates

磨损盘

See chapter 3

1400-0 1 442.9307-01 Dust collar

防尘圈

1400-1 4 840.0064-00 Screw M6S 16x30 8.8

螺栓

1401-0 1 442.9309-01 Ring

环

1404-0 1 853.0464-00 Dowel CP 12m6x30

销

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

6 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

1405-0 16 840.0072-00 Screw M6S 16x70 8.8

螺栓

1405-1 4 840.0943-00 Screw M6S 16x70 H 8.8

螺栓

1405-2 20 847.0016-00 Washer BRB 17x30

垫圈

1410-0 1 442.9308-01 Locating bar

限位块

1411-0 1 442.9362-01 Shim t=0,1

垫

1411-0 1 442.9362-02 Shim t=0,5

垫

1411-0 1 442.9362-03 Shim t=0,7

垫

1411-0 1 442.9362-04 Shim t=1,0

垫

1412-0 3 841.0256-00 Screw MC6S 10x50 12.9

垫圈

1430-0 1 442.9363-01 Gasket

衬垫

See chapter 11

1450-0 1 442.9310-01 Seal ring - inner

内部密封圈

1505-0 8 840.0672-00 Screw M6S 24x100 8.8

螺栓

1505-2 8 847.0063-00 Washer TBRSB 26x65

垫圈

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

7 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

1540-0 24 840.1175-00 Screw M6S 42x320 8.8

螺栓

1540-1 24 845.0322-00 Nut M6M 42 8

螺母

1540-2 24 847.0171-00 Washer BRFB 43x80 HB 200

垫圈

1540-3 24 442.9979-01 Washer

垫圈

1540-5 24 899.0278-00 Protective cap M42 SW65 black

保护帽

1550-0 8 442.9530-02 Screw M6S 42x140 8.8

螺栓

1550-5 8 899.0278-00 Protective cap M42 SW65 black

保护帽

1805-0 1 442.9245-01 Eccentric

偏心体

1810-0 1 442.9357-01 Eccentric bushing 24+28+32+36 See chapter 11

1810-0 1 442.9358-01 Eccentric bushing 36+40+44+48 See chapter 11

1810-0 1 442.9359-01 Eccentric bushing 48+52+56+60 See chapter 11

1810-0 1 442.9360-01 Eccentric bushing 60+64+68+70

偏心套

See chapter 11

1815-0 1 442.9246-01 Nav

齿轮载体

1816-0 1 442.9274-00 Ring

环

1817-0 9 840.0068-00 Screw M6S 16x50 8.8

螺栓

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

8 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

1817-2 9 847.0016-00 Washer BRB 17x30

垫圈

1820-0 1 442.9469-01 Key R 32x18x360

键

1825-0 9 841.0036-00 Screw MC6S 16x100 12.9

螺栓

1825-1 11 841.0032-00 Screw MC6S 16x60 12.9

螺栓

1825-2 20 847.0181-00 Washer B 17x30 DIN 137

垫圈

1850-0 1 442.9639-00 Gear and pinion set 50Hz

1850-0 1 442.9311-00 Gear and pinion set

齿轮和小齿轮组件

60Hz

1855-0 1 442.9275-01 Key

键

1880-0 1 442.9249-01 Eccentric wearing plate

偏心耐磨板

See chapter 11

1885-0 8 853.0646-00 Spring pin Prym N 16x45

弹簧销

2005-0 1 442.9980-01 Hydroset cylinder

液压缸

Vérin Hydroset

2020-0 24 840.1176-00 Screw M6S 30x200 10.9

螺栓

2020-2 24 847.0310-00 Washer BRB 31x56 HB 305

垫圈

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

9 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

2050-0 1 442.9256-01 Hydroset cylinder bushing

液压缸套

See chapter 11

2055-0 1 840.0032-00 Screw M6S 10x16 8.8

螺栓

2055-2 1 847.0144-00 Washer BRB 10,5x22

垫圈

2140-0 1 873.1211-00 O-ring 810,0x8,4 SMS 1586

O型环

2205-0 1 442.9743-00 Hydroset piston

活塞

2225-0 1 853.0988-00 Dowel CP 30m6x70

销

2260-0 1 442.9724-01 Piston wearing plate

活塞耐磨板

See chapter 11

2280-0 1 442.9722-01 Step washer

止推垫圈

See chapter 11

2305-0 1 442.9257-00 Chevron Packing

V型密封

See chapter 11

2400-0 1 442.9304-01 Packing clamp plate

密封板

2401-0 12 841.0267-00 Screw MC6S 12x30 8.8

螺栓

2505-0 1 442.9255-00 Hydroset cylinder cover

液压缸盖

2506-0 1 900.2302-00 Plug VSTI R1/2"-ED

堵头

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

10 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

2515-0 20 840.1176-00 Screw M6S 30x200 10.9

螺栓

2515-1 4 840.1177-00 Screw M6S 30x260 10.9

螺栓

2515-2 24 847.0310-00 Washer BRFB 31x56 HB 305

垫圈

2530-0 1 902.0605-00 Air bleeder valve

呼吸阀

2540-0 1 873.1233-00 O-ring 706,0x5,7 SMS 1586

O 型圈

See chapter 11

2540-1 1 873.1210-00 O-ring 759,0x5,7 SMS 1586

O型圈

See chapter 11

3005-0 1 442.9806-01 Pinionshaft housing

水平轴箱

3030-0 1 442.9364-01 Gasket t=0,5 See chapter 11

3030-0 1 442.9364-02 Gasket t=0,8 See chapter 11

3030-0 1 442.9364-03 Gasket t=1,5

垫

See chapter 11

3070-1 1 868.0832-00 Bearing 32230 J2

轴承

3070-2 1 868.0832-00 Lager 32230 J2

轴承

3080-0 1 845.0164 Nut KM 30 150x2

螺母

3080-1 1 847.0299 Lock washer MB 30

锁紧垫圈

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

11 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

3080-2 1 442.9809-01 Wear ring

环

3090-1 1 442.9334-01 Spacer

隔

3090-2 1 442.9808-01 Spacer

隔

3120-1 1 873.0136-00 O-ring 139,3x5,7 SMS 1586

O 型圈

3120-2 1 873.0136-00 O-ring 139,3x5,7 SMS 1586

O型圈

3170-1 1 873.1219-00 Oil seal ring BASL 170x200x15

O型密封圈

See chapter 11

3170-2 1 873.1219-00 Oil seal ring BASL 170x200x15

O型密封圈

See chapter 11

3190-1 1 442.9261-01 Plate

通盖

3190-2 1 442.9260-01 Plate

通盖

3210-0 6 840.0046-00 Screw M6S 12x35 8.8

螺栓

3210-2 6 847.0147-00 Washer BRB 13x24

垫圈

3220-0 6 840.0078-00 Screw M6S 20x60 8.8

螺栓

3220-2 6 847.0132-00 Washer BRB 21x36

垫圈

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

12 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

3240-1 1 442.9365-01 Gasket

垫

See chapter 11

3240-2 1 442.9366-01 Gasket t=0,5

垫

See chapter 11

3330-0 1 853.0590-00 Spring pin Prym N 8x28

弹簧销

3505-0 1 442.9807-01 Pinion shaft

水平轴（小齿轮轴）

3505-1 2 900.2388-00 Plug SR 1010 KS

堵头

3515-0 1 857.0353-00 Key T 32x18x120 SMS 2307

键

3555-0 1 857.0354-00 Key T 36x20x140 SMS 2307

键

3575-0 1 900.0022-00 Elbow 3/4" A4 SMS 435

弯头

3575-1 1 842.0020-00 Screw SK6SS 20x25

螺栓

3590-0 1 442.9346-01 Oil level plug

油位堵头

3590-1 1 873.0387-00 Seal ring TREDO 26

密封环

3650-0 1 855.0030-00 Retaining ring SgA 140

保持环

3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

螺栓

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

13 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

3710-1 2 845.0009-00 Nut M6M 16 8

螺母

4005-0 1 452.0522-901 Mainshaft

主轴

4025-0 1 442.9294-01 Mainshaft sleeve

主轴套

See chapter 11

4035-0 1 853.0988-00 Dowel CP 30m6x70

销

4075-0 1 442.9723-01 Mainshaft step

主轴止推板

See chapter 11

4135-0 1 855.0026-00 Retaining ring SgA 100

保持环

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

14 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

Crushing chamber EEF, EF, EFX och F

动锥衬板EEE,EF,EFX 和F

4175-0 1 452.0264-001 Mantle EF

动锥衬板

See chapter 11

4175-9 80kg 831.0016-00 Casting compound (EF)

堵料

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

15 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

Crushing chamber MF, slag 36-56 mm

Crushing chamber M, slag 32-52 mm

Crushing chamber MC, slag 32-44 mm

Crushing chamber C, slag 28-40 mm

Crushing chamber EC, slag 24-36 mm

动锥衬板

4175-0 1 442.9314-01 Mantle A

动锥衬板

See chapter 11

4175-9 140kg 831.0016-00 Casting compound (A)

填料

See chapter 11

4175-0 1 442.9758-01 Mantle HEAVY-CHOKE

动锥衬板

See chapter 11

4175-9 120kg 831.0016-00 Casting compound (HC)

填料

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆桌那破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

16 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

Crushing chamber MF, slag 60-68 mm

Crushing chamber M , slag 56-64 mm

Crushing chamber MC , slag 48-60 mm

Crushing chamber C, slag 44-56 mm

Crushing chamber EC, slag 40-56 mm

动锥衬板

4175-0 1 442.9339-01 Mantle B

动锥衬板

See chapter 11

4175-9 100kg 831.0016-00 Casting compound (B)

填料

See chapter 11

4175-0 1 442.9758-01 Mantle HEAVY-CHOKE

动锥衬板

See chapter 11

4175-9 120kg 831.0016-00 Casting compound (HC)

填料

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

17 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

4205-0 1 442.9270-00 Head nut with burning ring

动锥头螺母带燃烧环

See chapter 11

4205-1 1 442.9269-01 Inner head nut

内头螺母

See chapter 11

4205-2 1 442.9306-01 Burning ring

燃烧环

See chapter 11

4305-0 1 442.9271-01 Dust seal ring

防尘密封圈

See chapter 11

4350-0 1 442.9272-01 Retaining ring

保持环

4355-0 1 442.9367-01 Retainer

固定板

4355-1 1 442.9368-01 Scraper

刮板

4365-0 15 840.0069-00 Screw M6S 16x55 8.8

螺栓

4365-1 1 840.0074-00 Screw M6S 16x80 8.8

螺栓

4365-2 16 847.0016-00 Washer BRB 17x30

垫圈

5005-0 1 452.0259-901 Top shell EC2

上架体

5150-0 2 442.9265-00 Arm shield

臂架防护

5253-0 1 914.0093-00 Grease nipple AHKR 1/4"

润滑脂嘴

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

18 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

5253-1 1 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4

管套

5253-2 1 811.0202-00 Copper pipe 28x1,5

铜管

5253-3 2 900.0437-00 Coupling GE-28-LR

接头

5650-0 1 452.0266-001 Spider cap

臂架帽

5650-1 1 912.0114-00 Air filter P10102 R 1/4"

空气过滤器

912.0155-00 Filter cartridge 852514 Mic

过滤器

See chapter 11

5650-2 1 900.0169-00 Nipple 1/4" N8 SMS 471

气嘴

5650-3 1 900.0002-00 Elbow 1/4" A1 SMS 433

弯头

5650-4 2 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4

管套

5650-5 1 808.0220-00 Steel pipe 10x1,5

铜管

5650-6 2 900.0425-00 Coupling GE 10-PLR

接头

5651-0 1 873.1232-00 O-ring 790,0x5,7 SMS 1586

O 型圈

See chapter 11

5655-0 4 840.0653-00 Screw M6S 20x100 8.8

螺栓

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

19 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

5655-2 4 847.0132-00 Washer BRFB 21x36

垫圈

5675-0 1 442.9266-01 Spider bushing

臂架衬套

See chapter 11

5680-0 1 191.2376-00 Temperature transmitter TRPF

温度传感器

5680-1 1 191.2365-00 Terminal box

终端盒

5681-0 2 900.0142-00 Pipe bushing 1 x ¼ ISO 49 N4

管套

5681-1 1 900.0075-00 Pipe bend 90 R1/4

弯管

5681-2 1 808.0220-00 Steel pipe 10x1,5

钢管

5681-3 2 900.0425-00 Coupling GE 10-PLR

接头

5685-0 8 840.0652-00 Screw M6S 20x90 8.8

螺栓

5685-2 8 847.0132-00 Washer BRFB 21x36

垫圈

5705-0 1 452.0418-001 Oil seal ring

O 型圈

See chapter 11

5706-0 1 452.0418-001 Scraper

O型圈

5706-1 1 452.0417-001 Ring

环

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

20 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

5706-2 1 452.0419-001 Support ring

支撑环

5706-3 8 841.0225-00 Screw MC6S 6x45 8.8 Zn

螺栓

5750-0 1 900.0981-00 Plug KR 1" INSEX

堵头

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

Crushing chamber EEF, EF och EFX

破碎腔EEE,EF和EFX

6005-0 1 452.1067-001 Concave ring EFX

定锥衬板

EFX

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

21 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

6005-0 1 452.0579-001 Concave ring EEF

定锥衬板EEE

EEF

See chapter 11

6005-0 1 452.0263-001 Concave ring EF

定锥衬板EF

See chapter 11

6005-9 160kg 831.0016-00 Casting compound (EF, EEF, EFX)

填料（EF,EEE,EFX）

See chapter 11

6006-0 1 442.9520-00 Filler ring MC

填充环MC

EEF, EF, EFX

6007-9 230kg 831.0016-00 Casting compound (MC)

堵料（ MC）

6007-0 6 840.1115-00 Screw M6S 30x360 8.8

螺栓

6007-1 6 452.1068-001 Washer

垫圈

6007-2 6 442.7252-01 Shim t=1

6007-2 6 442.7252-02 Shim t=3

6007-2 6 442.7252-03 Shim t=5

6007-2 6 442.7252-04 Shim t=10

垫片

6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225

软管

6007-4 6 847.0125-00 Washer BRFB 31x58

垫圈

6008-0 3 452.1069-901 Wearing plate

耐磨板

6008-1 6 840.0069-00 Screw M6S 16x55 8.8 FZB ISO 4017

螺栓

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

22 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

6008-2 6 847.0060-00 Washer TBRSB 17x42

垫圈

Crushing chamber F och MC

破碎腔F和MC

6005-0 1 442.9471-01 Concave ring MC (F)

定锥衬板MC（F）

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

23 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

6005-9 130kg 831.0016-00 Casting compound (MC, F)

堵料（MC,F）

See chapter 11

6006-0 1 442.9520-00 Filler ring MC

填充环MC

MC, F

6007-9 230kg 831.0016-00 Casting compound (MC)

填料（MC）

6007-0 6 840.1115-00 Screw M6S 30x360 8.8

螺栓

6007-1 6 452.1068-001 Washer

垫圈

6007-2 6 442.7252-01 Shim t=1

6007-2 6 442.7252-02 Shim t=3

6007-2 6 442.7252-03 Shim t=5

6007-2 6 442.7252-04 Shim t=10

垫片

6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225

软管

6007-4 6 847.0125-00 Washer BRFB 31x58

垫圈

6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017

螺栓

Crushing chamber M

破碎腔M

6005-0 1 442.9337-01 Concave ring M

定锥衬板M

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

24 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

6005-9 140kg 831.0016-00 Casting compound (M)

堵料（M）

See chapter 11

6006-0 1 442.9338-00 Filler ring M

填充环M

6007-9 260kg 831.0016-00 Casting compound (M)

填料（M）

See chapter 11

6007-0 6 840.1115-00 Screw M6S 30x360 8.8 FZB ISO 4014

螺栓

6007-1 6 452.1068-001 Washer

垫圈

6007-2 6 442.7252-01 Shim t=1

6007-2 6 442.7252-02 Shim t=3

6007-2 6 442.7252-03 Shim t=5

6007-2 6 442.7252-04 Shim t=10

垫片

6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225

软管

6007-4 6 847.0125-00 Washer BRFB 31x58

垫圈

6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017

螺栓

Crushing chamber MF

破碎腔MF

6005-0 1 442.9312-01 Concave ring MF

定锥衬板MF

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

Concasseur à cône

R 223.1258.00

en / ch

(452.0256)

2003-09-01

25 (27)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

6005-9 170kg 831.0016-00 Casting compound (MF)

堵料（MF）

See chapter 11

6006-0 1 442.9332-00 Filler ring MF

填充环MF

6007-9 300kg 831.0016-00 Casting compound (MF)

填料（MF）

6007-0 6 840.1115-00 Screw M6S 30x360 8.8

螺栓

6007-1 6 452.1068-001 Washer

垫圈

6007-2 6 442.7252-01 Shim t=1

6007-2 6 442.7252-02 Shim t=3

6007-2 6 442.7252-03 Shim t=5

6007-2 6 442.7252-04 Shim t=10

垫片

6007-3 6 442.8908-02 Hose 31,5-0,6 SS 248225

软管

6007-4 6 847.0125-00 Washer BRFB 31x58

垫圈

6007-6 6 840.0634-00 Screw M6S 16x25 8.8 FZB ISO 4017

螺栓

Crushing chamber C och EC

破碎腔EC

6005-0 1 442.9398-01 Concave ring C

定锥衬板C

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en / ch

(452.0256)

2003-09-01

26 (27)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

6005-9 310kg 831.0016-00 Casting compound (C)

填料（C）

See chapter 11

6005-0 1 442.9336-01 Concave ring EC

填充环EC

See chapter 11

6005-9 100kg 831.0016-00 Casting compound (EC)

填料（EC）

See chapter 11

H8800:03 Hydrocone

Cone crusher

圆锥破碎机

R 223.1258.00

en /ch

(452.0256)

2003-09-01

27 (27)

Cat. No.

Qty

数量

Nombre

Part No.

零件号

Description

说明

Remarks

备注

For all crushing chambers

Pour tous types de chambres de concassage

6020-0 6 840.1136-00 Screw M6S 36x540 8.8

螺栓

See chapter 11

6020-1 6 845.0273-00 Lock nut M6MN 36 8

锁紧螺母

See chapter 11

6020-2 6 442.9353-01 Sleeve

套

See chapter 11

6020-4 6 442.9354-01 Washer

垫圈

See chapter 11

6020-8 72 863.0015-00 Disc spring 100x51x6

碟型弹簧

See chapter 11

6050-0 1 442.9313-01 Clamping ring

填充环

Anneau de serrage

6105-0 6 442.8290-01 Dowel pin

Punta

Pointe

8401-0 1 442.9791-00 Hydroset system

Sistema Hydroset

Systéme Hydroset

See chapter 8

8401-0 1 442.9484-00 Hoses and protection

Mangueras y protectiones

Flexibles et protections

See chapter 9

H8800 Hydrocone

Wear plates, bottomshell

下架体耐磨板

R 223.1259.00

en / ch

(452.0313)

2003-09-01

1 (4)

Wear plates, bottomshell

下架体耐磨板

H8800 Hydrocone

Wear plates, bottomshell

下架体耐磨板

Tôle d'usure, section inférieure de bâti

R 223.1259.00

en / ch

(452.0313)

2003-09-01

2 (4)

H8800 Hydrocone

Wear plates, bottomshell

下架体耐磨板

Tôle d'usure, section inférieure de bâti

R 223.1259.00

en / ch

(452.0313)

2003-09-01

3 (4)

H8800 Hydrocone

Wear plates, bottomshell

下架体耐磨板

R 223.1259.00

en / ch

(452.0313)

2003-09-01

4 (4)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 1 452.0321-001 Wear plate

耐磨板

02 1 452.0321-002 Wear plate

耐磨板

03 3 452.0322-001 Wear plate

耐磨板

04 3 452.0322-002 Wear plate

耐磨板

05 8 452.0312-001 Wear plate

耐磨板

06 2 452.0427-001 Wear plate

耐磨板

07 2 452.0428-001 Wear plate

耐磨板

Tôle d'usure

08 16 803.0625-00 Round bar 1312-00 D 20

Barra redonda

Barre rond

L=100

H8800 Hydrocone

Wearing rubber, Hydroset cylinder

液压缸橡胶板

R 223.1204.00

en / ch

(1.458.0140)

2002-03-01

1 (3)

Wearing rubber, Hydroset cylinder

液压缸橡胶板

H8800 Hydrocone

Wearing rubber, Hydroset cylinder

液压缸橡胶板

R 223.1204.00

en /ch

(1.458.0140)

2002-03-01

2 (3)

H8800 Hydrocone

Wearing rubber, Hydroset cylinder

液压缸橡胶板

R 223.1204.00

en / ch

(1.458.0140)

2002-03-01

3 (3)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 6 458.0141-01 Mounting plate

固定板

02 5 458.0142-01 Wearing rubber

橡胶板

03 4 840.0072-00 Screw M6S 16x70 8.8 ISO 4014

螺栓

04 2 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

螺栓

05 12 847.0048-00 Square washer S4B 17,5x50 DIN 436

方垫圈

06 6 845.0215-00 Lock nut M16 8 ISO 7040

锁紧螺母

H8800 Hydrocone

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽

R 223.1205.00

en / ch

(3.442.9757)

2003-09-29

1 (5)

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽,EEE,EF,EFX,F（MF）

H8800 Hydrocone

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽,EEE,EF,EFX,F（MF）

R 223.1205.00

en /ch

(3.442.9757)

2003-09-29

2 (5)

H8800 Hydrocone

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽,EEE,EF,EFX,F（MF）

R 223.1205.00

en / ch

(3.442.9757)

2003-09-29

3 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

Feed hopper

受料槽

01 1 442.9737-00 Feed hopper, lower

受料槽下段

02 1 442.9736-00 Feed hopper, upper

受料槽上段

03 16 847.0132-00 Washer BRFB 21x36

垫圈

04 16 845.0203-00 Lock nut M20 8 FZB ISO 7040

锁紧螺母

05 16 840.0650-00 Screw M6S 20x65 8.8 ISO 4017

螺栓

06 24 840.0080-00 Screw M6S 20x80 8.8 ISO 4014

螺栓

07 24 845.0010-00 Nut M6M M20 8 FZB ISO 4032

螺母

08 48 847.0132-00 Washer BRFB 21x36

垫圈

09 1 442.9751-01 Rubber sheet, upper

橡胶片，上部

10 1 442.9751-02 Rubber sheet, upper

橡胶片，上部

11 2 442.9750-01 Rubber sheet, door

橡胶片，门

H8800 Hydrocone

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽,EEE,EF,EFX,F（MF）

R 223.1205.00

en / ch

(3.442.9757)

2003-09-29

4 (5)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

12 12 442.9747-01 Rubber liner

橡胶衬垫

13 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

螺栓

14 128 847.0016-00 Washer BRB 17x30

垫圈

15 64 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

16 12 847.0132-00 Washer BRFB 21x36

垫圈

17 12 840.0648-00 Screw M6S 20x45 8.8 ISO 4017

螺栓

18 12 845.0203-00 Lock nut M20 8 FZB ISO 7040

锁紧螺母

26 64 873.1287-00 Rubber plug PP D45/35x40

橡胶堵头

27 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

螺栓

H8800 Hydrocone

Feed hopper with feed distributor, EEF, EF, EFX, F (MF)

带分料器的受料槽,EEE,EF,EFX,F（MF）

R 223.1205.00

en / ch

(3.442.9757)

2003-09-29

5 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

Distributor

合料器

19 2 442.9756-01 Support

支撑

20 1 442.9755-00 Support

支撑

21 8 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

螺栓

22 8 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

23 1 442.9521-00 Distributor, right design

分料器，右

24 1 442.9521-90 Distributor, left design

分料器，左

25 8 847.0016-00 Washer BRB 17x30

垫圈

H8800 Hydrocone

Feed hopper with cone plates, MC, C, EC

带锥型漏斗受料器,MC,C,EC

R 223.1206.00

en / ch

(2.442.9741)

2003-06-26

1 (4)

Feed hopper with cone, MC, C, EC

带锥型漏斗受料器,MC,C,EC

H8800 Hydrocone

Feed hopper with cone plates, MC, C, EC

带锥型漏斗受料器,MC,C,EC

R 223.1206.00

en /ch

(2.442.9741)

2003-06-26

2 (4)

H8800 Hydrocone

Feed hopper with cone plates, MC, C, EC

带锥型漏斗受料器,MC,C,EC

R 223.1206.00

en / ch

(2.442.9741)

2003-06-26

3 (4)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 1 442.9737-00 Feed hopper, lower

受料槽，下段

02 6 442.9738-00 Cone plates EC EC

03 6 442.9740-00 Cone plates C C

04 6 442.9739-00 Cone plates MC

锥型漏斗

05 24 847.0016-00 Washer BRB 17x30

垫圈

06 12 840.0069-00 Screw M6S 16x55 8.8 ISO 4017

螺栓

07 12 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

08 1 442.9736-00 Feed hopper, upper

受料槽，上段

09 16 847.0132-00 Washer BRFB 21x36 HB200

垫圈

10 16 845.0203-00 Lock nut M20 8 FZB ISO 7040

锁紧螺母

11 16 840.0650-00 Screw M6S 20x65 8.8 ISO 4017

螺栓

12 24 840.0080-00 Screw M6S 20x80 8.8 ISO 4014

螺栓

13 24 845.0010-00 Nut M&M M20 8 FZB ISO 4032

螺母

14 48 847.0132-00 Washer BRFB 21x36 HB 200

垫圈

H8800 Hydrocone

Feed hopper with cone plates, MC, C, EC

带锥型漏斗受料器,MC,C,EC

R 223.1206.00

en /ch

(2.442.9741)

2003-06-26

4 (4)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

15 1 442.9751-01 Rubber sheet, upper

橡胶片，上段

16 1 442.9751-02 Rubber sheet, upper

橡胶片，上段

17 2 442.9750-01 Rubber sheet, door

橡胶片，门

18 12 442.9747-01 Rubber liner

橡胶衬垫

19 56 840.0068-00 Screw M6S 16x50 8.8 ISO 4017

螺栓

20 224 847.0016-00 Washer BRB 17x30 HB200 ISO 7089

垫圈

21 112 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

22 12 442.9744-01 Rubber liner, EC EC

23 12 442.9746-01 Rubber liner, C C

24 12 442.9745-01 Rubber liner, MC

橡胶衬垫

25 48 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

螺栓

26 112 873.1287-00 Rubber plug PP D45/35x40

橡胶堵头

27 8 840.0071-00 Screw M6S 16x65 8.8 ISO 4014

螺栓

H8800 Hydrocone

Direct drive on sub-frame

底架上直联驱动

R 223.1237.01

en / ch

(458.0398)

2003-11-05

1 (5)

Direct drive on sub-frame

底架上直联驱动

H8800 Hydrocone

Direct drive on sub-frame

底架上直联驱动

R 223.1237.01

en / ch

(458.0398)

2003-11-05

2 (5)

H8800 Hydrocone

Direct drive on sub-frame

底架上直联驱动

R 223.1237.01

en /ch

(458.0398)

2003-11-05

3 (5)

H8800 Hydrocone

Direct drive on sub-frame

底架上直联驱动

R 223.1237.01

en / ch

(458.0398)

2003-11-05

4 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 1 458.0390-00 Sub-frame

底架

02 --- Crusher H8800

破碎机

03 1 873.0718-00 Rubber strip 2254 50x30 L=2,0m

橡胶带

04 8 847.0142-00 Washer BRB 53x92 HB200

垫圈

05 4 845.0274-00 Lock nut M48 8 FZB DIN 985

锁紧螺母

06 4 840.1117-00 Screw M6S 48x180 8.8 ISO4014

螺栓

07 930.0273-00 Intermediate shaft with coupl. D=120

带联轴器中间轴

08 930.0265-00 Pump P100B + box

泵

09 --- Motor 600 kW / 6000V

电机

10 12 458.0406-01 Shim T=1

垫片

11 4 458.0406-02 Shim T=0.5

垫片

12 8 458.0406-03 Shim T=0.3

垫片

H8800 Hydrocone

Direct drive on sub-frame

底架上直联驱动

R 223.1237.01

en / ch

(458.0398)

2003-11-05

5 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

13 8 847.0162-00 Washer BRB 37x66 HB200 ISO7089

垫圈

14 4 845.0273-00 Lock nut M36 8 FZB DIN 985

锁紧螺母

15 4 840.0718-00 Screw M6S 36x180 8.8 ISO4014

螺栓

16 442.9650-91 Damper set

减振垫

Amortisseur de vibrations

R 223.1207 (7)

17 1 458.0396-00 Guard

护罩

18 8 840.0967-00 Screw M6S 20x90 8.8 ISO4017

螺栓

19 8 845.0010-00 Nut M6M M20 8 FZB ISO4032

螺母

20 1 458.0772-00 Sealing strip

密封带

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en / ch

(453.0546)

2003-10-31

1 (6)

Installation, V-belt drive

安装，V型带传动

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en / ch

(453.0546)

2003-10-31

2 (6)

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en /ch

(453.0546)

2003-10-31

3 (6)

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en /ch

(453.0546)

2003-10-31

4 (6)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

01 2 442.9749-01 Foot

支脚

02 1 458.0363-00 Frame

底架

R.H. as shown

03 1 458.0363-90 Frame

底架

L.H. Mirror-Inverted

04 8 840.0672-00 Screw M6S 24x100 8.8 Fzv ISO 4014

螺栓

05 8 847.0124-00 Washer BRB 25x45 HB200

垫圈

06 8 845.0216-00 Lock nut M24 8 Fzb DIN 985

锁紧螺母

07 2 442.9344-01 Foot

支脚

08 16 840.0693-00 Screw M6S 30x10 8.8 Fzv ISO 4014

螺栓

09 16 847.0125-00 Washer BRB 31x58 HB200

垫圈

18 1 453.0545-00 Frame

底架

23 3 458.0773-01 Slide rail

滑轨

24 18 840.1038-00 Screw N6S 36x130 8.8 Fzv ISO 4017

螺栓

25 18 847.0162-00 Washer BRB 37x66 HB200 ISO 7089

垫圈

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en / ch

(453.0546)

2003-10-31

5 (6)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

26 18 845.0273-00 Lock nut M36 8 Fzb DIN 985

锁紧螺母

27-32 1 (458.0530) Frame, V-belt drive

V型带传动底架

See chapter 6c

33 6 847.0162-00 Washer BRB 37x66 HB200 ISO 7089

垫圈

34 6 845.0273-00 Lock nut M36 8 Fzb DIN 985

锁紧螺母

35 1 453.0497-00 V-belt guard

V型带护罩

R.H. as shown

36 1 453.0497-90 V-belt guard

V型带护罩

L.H. Mirror-Inverted

37 2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

垫圈

38 2 845.0030-00 Lock nut M12 8 Fzb ISO 7040

锁紧螺母

39 2 840.0048-00 Screw M6S 12x45 8.8 Fzb ISO 4017

螺栓

40 1 873.1231-00 Seal strip

密封带

41 442.9650-92 Damper set

减振垫

See chapter 7b

H8800:03 Hydrocone

Installation, V-belt drive

安装，V型带传动

R 223.1260.00

en / ch

(453.0546)

2003-10-31

6 (6)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

42-43 1 (458.0530) Frame, V-belt drive

V型带传动底架

See chapter 6c

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

1 (8)

Frame, V-belt drive

V型带传动底架

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

2 (8)

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

3 (8)

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

4 (8)

Cat. No.

Part No

零件号

Description

说明

Remarks

备注

01 1 458.0305-00 Motor frame

电机底架

R.H. as shown

02 Motor

电机

03 8 458.0406-03 Shim T=0,3

垫片

04 4 458.0406-02 Shim T=0,5

垫片

05 4 840.0718-00 Screw M6S 36x180 8.8 Fzv ISO 4014

螺栓

06 8 847.0162-00 Washer BRB 37x66 HB200 ISO 7089

垫圈

07 4 845.0273-00 Lock nut M36 8 Fzb DIN 985

锁紧螺母

08 4 840.0078-00 Screw M6S 20x60 8.8 Fzb ISO 4017

螺栓

09 1 930.0262-00 Coupling RB 2,15 D=110/120

联轴器

10 1 857.0336-00 Key T 28x16x110 SMS 2307

键

11 1 842.0019-00 Screw SK6SS 16x40

螺栓

12 1 458.0348-01 Shaft

轴

13 1 458.0307-01 Spacer

间隔

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

5 (8)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

14 2 458.0349-01 Bearing housing

轴承座

15 2 868.0829-00 Roller bearing

滚动轴承

16 2 868.0830-00 Clamping sleeve

固定套

17 1 871.0110-00 Guide ring

保护环

18 3 873.1289-00 Felt seal

毡密封

19 3 873.0898-00 V-ring

V 型环

20 1 871.0404-00 Cover end

端盖

21 2 840.0672-00 Screw M6S 24x100 8.8 Fzv ISO 4014

螺栓

22 2 840.0677-00 Screw M6S 24x150 8.8 Fzv ISO 4014

螺栓

23 4 847.0124-00 Washer BRB 25x45 HB200

垫圈

24 4 845.0216-00 Lock nut M24 8 Fzb DIN 985

锁紧螺母

25 1 458.0531-00 Protective cap for shaft

轴保护罩

26 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089

垫片

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

6 (8)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

27 4 845.0030-00 Lock nut M12 8 Fzb ISO 7040

锁紧螺母

28 4 840.0665-00 Screw M6S 24x50 8.8 Fzv ISO 4017

螺栓

29 3 649.0168-04 Support block

支撑块

30 See below

Ver abajo

Voir ci-dessous

31 1 869.0305-00 Bushing MGT Nr 160 Di 140

轴套

32 See below

Ver abajo

Voir ci-dessous

33 1 869.0308-00 Bushing MGT Nr 160 Di 110

轴套

34 1 857.0356-00 Key T 28x16x140 SMS 2307

键

35-40 See below

Ver abajo

Voir ci-dessous

41 1 442.9342-01 Washer 2142-50 D 158/22x15

垫圈

42 1 442.9343-01 Spacer 2172-03 D158/140,5x94

间隔

43 1 847.0132-00 Washer BRB 21x36 HB200

垫片

44 1 840.0077-00 Screw M6S 20x50 8.8 Fzb ISO 4017

螺栓

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

7 (8)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

45 1 458.0305-90 Motor frame

电机底架

L.H. Mirror-Inverted

46-48 See below

Ver abajo

Voir ci-dessous

990 RPM, SPC, 6-pole 50Hz

30 1 879.0588-00 V-belt pulley 710 MGT160 16xSPC

皮带轮

32 1 879.0587-00 V-belt pulley 710 MGT160 16xSPC

皮带轮

35 16 875.0254-00 V-belt SPC 8000

SPC带，L＝8000mm

990 RPM, 8V, 6-pole 50Hz

36 1 879.0577-00 V-belt pulley 710 MGT160 14x8V

皮带轮

37 1 879.0578-00 V-belt pulley 710 MGT160 14x8V

皮带轮

38 14 875.0197-00 V-belt 8V 3150

8V带，L＝3150mm

1190 RPM, 8V, 6-pole 60Hz

38 14 875.0197-00 V-belt 8V 3150

8V带，L＝3150mm

39 1 879.0567-00 V-belt pulley 710 MGT160 14x8V

皮带轮

H8800:03 Hydrocone

Frame, V-belt drive

V型带传动底架

R 223.1265.00

en / ch

(458.0530)

2003-09-01

8 (8)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

40 1 879.0568-00 V-belt pulley 530 MGT160 14x8V

皮带轮

900 RPM, 8V, 8-pole 60Hz

46 14 875.0363-00 V-belt 8V 3000

8 V带，L＝3000mm

47 1 879.0668-00 V-belt pulley 630 MGT160 14x8V

皮带轮

48 1 879.0669-00 V-belt pulley 630 MGT160 14x8V

皮带轮

H8800 Hydrocone

Rubber compression mountings, direct drive

橡胶垫，直联驱动

R 223.1207.00

en / ch

(4.442.9650)

2003-01-27

1 (3)

Rubber compression mountings, direct drive

橡胶垫，直联驱动

H8800 Hydrocone

Rubber compression mountings, direct drive

橡胶垫，直联驱动

R 223.1207.00

en / ch

(4.442.9650)

2003-01-27

2 (3)

Motor

Crusher

H8800 Hydrocone

Rubber compression mountings, direct drive

橡胶垫，直联驱动

R 223.1207.00

en / ch

(4.442.9650)

2003-01-27

3 (3)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

01 4 864.0079-00 Rubber compression mounting SAW 300B

橡胶垫

Beneath crusher

Debajo de la trituradora

Au-dessous de concasseur

02 32 840.1135-00 Screw M6S 20x35 8.8 fzb

螺栓

03 32 847.0132-00 Washer BRFB 21x36

垫圈

04 8 442.5904-01 Fixing plate 25x310x310

固定板

05 2 864.0124-00 Rubber compression mounting SAW 200A

橡胶垫

Beneath motor

Debajo del motor

Au-dessous de moteur

06 16 840.0064-00 Screw M6S 16x30 8.8 fzb

螺栓

07 16 847.0016-00 Washer BRFB 17x30

垫圈

08 4 442.9651-01 Fixing plate 25x220x220

固定板

H8800 Hydrocone

Rubber compression mountings, V-belt drive

橡胶垫，带传动

R 223.1249.00

en / ch

(4.442.9650)

2003-01-27

1 (3)

Rubber compression mountings, V-belt drive

橡胶垫，带传动

H8800 Hydrocone

Rubber compression mountings, V-belt drive

橡胶垫，带传动

R 223.1249.00

en / ch

(4.442.9650)

2003-01-27

2 (3)

Motor

Crusher

H8800 Hydrocone

Rubber compression mountings, V-belt drive

橡胶垫，带传动

R 223.1249.00

en / ch

(4.442.9650)

2003-01-27

3 (3)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 4 864.0079-00 Rubber compression mounting SAW 300B

橡胶垫

Beneath crusher

Debajo de la trituradora

Au-dessous de concasseur

02 32 840.1135-00 Screw M6S 20x35 8.8 fzb

螺栓

03 32 847.0132-00 Washer BRFB 21x36

垫圈

04 8 442.5904-01 Fixing plate 25x310x310

固定板

05 2 864.0124-00 Rubber compression mounting SAW 200A

橡胶垫

Beneath motor

Debajo del motor

Au-dessous de moteur

06 16 840.0064-00 Screw M6S 16x30 8.8 fzb

螺栓

07 16 847.0016-00 Washer BRFB 17x30

垫圈

08 4 442.9651-01 Fixing plate 25x220x220

固定板

09 4 448.0553-00 Fixing plate

固定板

10 4 458.0554-01 Spacer

间隔

11 4 847.0142-00 Washer BRB 53x92 HB 200

垫圈

12 4 845.0247-00 Lock nut M48 8 Zn DIN 985

锁紧螺母

H8800 Hydrocone

Hydroset system

液压系统

R 223.1208.00

en /ch

(1.442.9791)

2002-03-04

1 (5)

Hydroset system

液压系统

H8800 Hydrocone

Hydroset system

液压系统

R 223.1208.00

en / ch

(1.442.9791)

2002-03-04

2 (5)

FOR HOSES AND PROTECTION SEE DRAWING 1.442.9484-00, CAP. 8

H8800 Hydrocone

Hydroset system

液压系统

R 223.1208.00

en / ch

(1.442.9791)

2002-03-04

3 (5)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

01 1 902.0851-00 Pilot valve block LFA80DB2-6X/100F35X99

先导阀

02 1 902.0850-00 Main valve LC80DB20E6X/A25-104

主阀

03 1 442.9369-01 Adapter D180x123

接头

04 1 873.0237-00 O-ring 89,5x3 SMS 1586

O型圈

05 6 840.0078-00 Screw M6S 20x60 8.8 ISO 4017

螺栓

06 6 847.0132-00 Washer BRFB 21x36

垫圈

07 1 984.0476-00 Position sensor EDS-630-I-SR

位置传感器

08 1 873.0111-00 O-ring 44,2x3 SMS 1586

O 型圈

09 6 841.0239-00 Screw MC6S 8x40 8.8 fzb

螺栓

10 902.0849-00 Seal kit for DBDS10K1X/100

密封

For pos 13

Para parte 13

Pour le No 13

11 902.0806-00 Seal kit for LC80DB40E-6X/004

密封

For pos 02

Para parte 02

Pour le No 02

12 902.0825-00 Gasket ring for LC80DB40E-6X/004

衬垫

For pos 02

Para parte 02

Pour le No 02

H8800 Hydrocone

Hydroset system

液压系统

R 223.1208.00

en / ch

(1.442.9791)

2002-03-04

4 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

13 902.0852-00 Pilot valve DBDS10K1X/100

先导阀

Part of item 01

Forma parte de 01

Inclus dans le No. 01

14 1 900.2291-00 Bushing RI 1/2"ED-1/4"

套管

15 1 900.2292-00 Measuring nipple 1/4" O-tätning

测量头

16 Main valve

主阀

Part of item 02

Forma parte de 02

Inclus dans le No. 02

17 902.0846-00 Spring for LC80 DB20 E/D6X 2 bar

弹簧

Part of item 02

Forma parte de 02

Inclus dans le No. 02

18 Plug G1/4"

堵头

Part of item 02

Forma parte de 02

Inclus dans le No. 02

19 Restriction 3,5 mm G1/4"

节流

Part of item 01

Forma parte de 01

Inclus dans le No. 01

20 Restriction 2,5 mm G1/4"

节流

Part of item 02

Forma parte de 02

Inclus dans le No. 02

21 841.0558-00 Screw MC6S 24x120 10.9 fzb

螺栓

Part of item 01

Forma parte de 01

Inclus dans le No. 01

22 (006631) Bearing ring 27,3x32,0x1,0

轴承环

Part of item 01, 10, 13

Forma parte de 01, 10, 13

Inclus dans le No. 01, 10,

23 (004231) Seal ring TREDO 24,7x31,0x2,0

密封环环

Part of item 01, 10, 13

Forma parte de 01, 10, 13

Inclus dans le No. 01, 10,

13 .

24 (004296) O-ring 26,0x3,0

O 型环

Part of item 01, 10, 13

Forma parte de 01, 10, 13

Inclus dans le No. 01, 10,

H8800 Hydrocone

Hydroset system

液压系统

R 223.1208.00

en / ch

(1.442.9791)

2002-03-04

5 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

25 (008037) O-ring 97,79x5,33

O 型圈

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11

26 (002374) Bearing ring 99,01x4,65

轴承环

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11

27 (001588) O-ring 129,54x7,0

O型圈

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11

28 (001895) Bearing ring 131,47x5,99

轴承环

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11

29 (001588) O-ring 129,54x7,0

O型圈

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11 .

30 (153573) Bearing ring 147,8x141,0x5,9

轴承环

Part of item 02, 11

Forma parte de 02, 11

Inclus dans le No. 02, 11

31 (017466) R-ring

R 型环

Part of item 01, 11

Forma parte de 01, 11

Inclus dans le No. 01, 11

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en / ch

(1.442.9484)

2002-03-05

1 (7)

Hoses and protection at crusher

软管和保护

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en /ch

(1.442.9484)

2002-03-05

2 (7)

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en / ch

(1.442.9484)

2002-03-05

3 (7)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 1 442.9499-00 Bracket

支架

02 1 442.9495-01 Plate

板

03 1 442.9502-01 Support

支架

04 2 442.9497-01 Bar

棒

05 1 442.9496-00 Bar

棒

06 1 442.9496-90 Bar

棒

07 4 442.9498-01 Bar

棒

08 1 442.9501-00 Wearing liner

磨损垫

09 1 442.9501-90 Wearing liner

磨损垫

10 1 442.9493-00 Return oil hose

回油软管

11 1 442.9494-01 Hose SAE 100 R2AT 2"x2000

软管

12 3 442.9492-01 Hose SAE 100 R2AT 2"x2300

软管

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en / ch

(1.442.9484)

2002-03-05

4 (7)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

13 1 442.9491-01 Hose SAE 100 R2AT 3/4"x2700

软管

14 1 442.9490-01 Hose SAE 100 R2AT 1"x2100

软管

15 8 900.0659-00 Adapter R 2"

接头

16 4 900.0656-00 Adapter R 1"

接头

17 3 900.0655-00 Adapter R 3/4"

接头

18 1 442.9500-01 Rubber cloth

橡胶板

19 2 442.9503-01 Bolt

螺栓

20 4 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

21 4 847.0016-00 Bricka BRB 17x30

垫圈

22 8 840.0070-00 Screw M6S 16x60 8.8 ISO 4017

螺栓

23 16 847.0016-00 Washer BRB 17x30

垫圈

24 8 845.0215-00 Lock nut M16 8 FZB ISO 7040

锁紧螺母

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en /ch

(1.442.9484)

2002-03-05

5 (7)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

25 20 840.0053-00 Screw M6S 12x70 8.8 ISO 4014

螺栓

26 48 847.0147-00 Washer BRB 13x24 FZB

垫圈

27 24 845.0030-00 Lock nut M12 8 FZB ISO 7040

锁紧螺母

28 1 442.6176-01 Distributing pipe 1505-02

歧管

29 2 442.9505-01 Bar

棒

30 1 442.9507-00 Protection

护罩

31 4 840.0064-00 Screw M6S 16x30 8.8 ISO 4017

螺栓

32 4 847.0016-00 Washer BRB 17x30 FZB

垫圈

33 6 840.0064-00 Screw M6S 16x30 8.8 ISO 4017

螺栓

Vis

34 6 847.0016-00 Washer BRB 17x30 FZB

垫圈

35 1 900.0647-00 Adapter R 3/4" x R 1/2"

接头

Adapteur

36 3 873.0386-00 Seal ring TREDO nr 23

密封

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en /ch

(1.442.9484)

2002-03-05

6 (7)

Cat. No.

Qty

数量 .

Part No.

零件号

Description

说明

Remarks

备注

37 1 650.0089-18 Hose SAE 100 R1AT R 3/4"x1000

软管

38 1 650.0090-18 Hose SAE 100 R1AT R 1"x1000

软管

39 8 840.0041-00 Hose M6S 10x60 8.8 ISO 4014

软管

40 1 442.9508-01 Flange

法兰

41 1 900.0317-00 Sleeve 1330 4 RSK 1058

套管

42 8 845.0006-00 Nut M6M M10 8 FZB ISO 4032

螺母

43 16 847.0144-00 Washer BRB 10,5x21

垫圈

44 2 840.0064-00 Screw M6S 16x30 8.8 ISO 4017

螺栓

45 2 847.0016-00 Washer BRB 17x30

垫圈

46 1 873.0132-00 O-ring 119,5x3 SMS 1586

O型圈

47 1 900.2277-00 Tee adapter G 1" BxR 1"

T 型接头

Adapteur en T

48 1 900.2200-00 Adapter G 1 B

接头

H8800 Hydrocone

Hoses and protection at crusher

软管和保护

R 223.1209.00

en /ch

(1.442.9484)

2002-03-05

7 (7)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

49 1 900.0673-00 Reducing RI 1"-1/2"

变径头

50 1 902.0605-00 Air bleeder UV 121

放气嘴

51 1 442.9553-01 Hose SAE 100 R2AT 1"x1200

软管

52 1 819.0061-00 Hose 31,5-0,6 SS 248225

软管

53 1 442.9696-01 Rubber cloth Tregular 15x650x775

橡胶板覆盖

54 2 442.9697-01 Rubber cloth Tregular 15x250x850

橡胶板覆盖

55 7 873.0390-00 Seal ring Tredo nr 30

密封环

56 1 873.0384-00 Seal ring Tredo nr 18

密封环

57 4 840.0050-00 Screw M6S 12x55 8.8 ISO 4014

螺栓

H8800 Hydrocone

Over pressure fan

正压防尘风扇

R 223.1255.00

en / ch

(3.452.1084)

2003-05-22

1 (5)

Over pressure fan

正压防尘风扇

H8800 Hydrocone

Over pressure fan

正压防尘风扇

R 223.1255.00

en / ch

(3.452.1084)

2003-05-22

2 (5)

H8800 Hydrocone

Over pressure fan

正压防尘风扇

R 223.1255.00

en /ch

(3.452.1084)

2003-05-22

3 (5)

Cat. No.

Qty

数量

Part No.

零件号

Description

说明

Remarks

备注

01 1 (452.1168) Over pressure aggr.

风机

See page 5

02 1 900.0154-00 Bushing 1 1/2 x 3/4 ISO 49 N4

接头

03 3 900.1424-00 Hose coupling R 3/4

软管接头

04 50m 819.0187-00 Hose 1”

软管

Flexible

06 1 900.0275-00 Socket Rp 3/4

套管

07 1 900.2572-00 T-pipe plastic ¾

T型管接头

Tube en T

08 6 900.1358-00 Hose clip 28 SMS 2298 Dy 23-27 mm

软管夹

H8800 Hydrocone

Over pressure fan

正压防尘风扇

R 223.1255.00

en / ch

(3.452.1084)

2003-05-22

4 (5)

Air filter

Filtro de aire

Filtre à air

H8800 Hydrocone

Over pressure fan

正压防尘风扇

R 223.1255.00

en / ch

(3.452.1084)

2003-05-22

5 (5)

Cat. No.

Qty

数量 .

Part Number

零件号

Description

说明

Remarks

备注

452.1168-50/200 Over pressure aggr. 200 V 50 Hz

452.1168-50/400 Over pressure aggr. 400 V 50 Hz, 460V 60Hz

452.1168-50/525 Over pressure aggr. 525 V 50 Hz

452.1168-50/550 Over pressure aggr. 550 V 50 Hz

Equipo de sobrepresión

Kit de surpression

01 1 442.9325-00 Over pressure fan

正压风机

1 912.0219-00 Air filter FK 200

过滤器

Filtre à air

02 1 972.0845-00 Motor IEC 71-2 0,37kW IM3011 200V 50Hz

02 1 972.0838-00 Motor IEC 71-2 0,37/0,43kW IM3011 400V 50Hz, 460V, 60Hz

02 1 972.0843-00 Motor IEC 71-2 0,37kW IM3011 525V 50Hz

02 1 972.0842-00 Motor IEC 71-2 0,37kW IM3011 550V 50Hz

电机

03 4 840.0021-00 Screw M6S M8x20 8.8 fzb ISO 4017

螺栓

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

1 (6)

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas

para tener en almacén

Stock recommandé de pieces d'usure et de rechange

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

2 (6)

Cat. No.

No. de pieza

No. de pièce

Qty

Cant.

Nombre

Part No.

No. de articulo

No. d'article

Description

Denominación

Désignation

Remarks

Observaciónes

Remarques

Wearing parts recommended to be stocked

Piezas de recambio adecuadas para tener en stock

Stock recommandé de pieces d'usures

4025-0 1 442.9294-01 Mainshaft sleeve

Manguito de eje principal

Douille d'arbre principal

4175-0 2 452.0264-001 Mantle EF

4175-0 2 442.9314-01 Mantle A

4175-0 2 442.9339-01 Mantle B

4175-0 2 442.9758-01 Mantle HEAVY-CHOKE

Cubierta interior

Manteau

4205-0 1 442.9270-00 Head nut with burning ring

Tuerca de eje principal

Ècrou de blocage avec jonc

4205-2 1 442.9306-01 Burning ring

Anillo de presion

Jonc

5675-0 1 442.9266-01 Spider bushing

Casquillo superior

Doille de palier de tête

6005-0 1 452.1067-001 Concave ring EFX

6005-0 1 452.0579-001 Concave ring EEF

6005-0 1 452.0263-001 Concave ring EF

6005-0 1 442.9337-01 Concave ring M

6005-0 1 442.9471-01 Concave ring MC (F)

6005-0 1 442.9312-01 Concave ring MF

6005-0 1 442.9398-01 Concave ring C

6005-0 1 442.9336-01 Concave ring EC

Cóncavo

Anneau concave

4175-9

6005-9

X 831.0016-00 Casting compound

Pasta de relleno

Résine de scellement

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

3 (6)

Cat. No.

No. de pieza

No. de pièce

Qty

Cant.

Nombre

Part No.

No. de articulo

No. d'article

Description

Denominación

Désignation

Remarks

Observaciónes

Remarques

X) Casting compound may be stored maximum 12 months

La masilla puede guardarse como maximo 12 meses.

La résine de scellement pout etre stockée pendant une période de 12 mois

6008-0 3 452.1069-901 Wearing plate

Plancha de desgaste

Plaque d’usure

EEF, EF, EFX

Spare parts recommended to be stocked

Piezas de recambio adecuadas para tener en stock.

Stock recommandé de pièces de rechange.

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

4 (6)

Cat. No.

No. de pieza

No. de pièce

Qty

Cant.

Nombre

Part No.

No. de articulo

No. d'article

Description

Denominación

Désignation

Remarks

Observaciónes

Remarques

1200-0 1 442.9248-01 Bottomshell bushing

Casquillo de bastidor

Douille de bâti

1430-0 1 442.9363-01 Gasket

Junta

Garniture

1810-0 1 442.9357-01 Eccentric bushing 24+28+32+36

1810-0 1 442.9358-01 Eccentric bushing 36+40+44+48

1810-0 1 442.9359-01 Eccentric bushing 48+52+56+60

1810-0 1 442.9360-01 Eccentric bushing 60+64+68+70

Casquillo de excéntrica

Douille d'excéntrique

1880-0 1 442.9249-01 Eccentric wearing plate

Arandela de cojinete

Plaque d'appui de l'excentrique

2050-0 1 442.9256-01 Hydroset cylinder bushing

Camisa de caja de émbolo

Chemise de vérin Hydroset

2260-0 1 442.9724-01 Piston wearing plate

Placa de presión, inferior

Grain porteur

2280-0 1 442.9722-01 Step washer

Placa de presión intermedia

Ménisque

2305-0 1 442.9257-00 Chevron Packing

Empaquetadura de émbolo

Joint de piston

2540-0 1 873.1233-00 O-ring 706,0x5,7 SMS 1586

Anillo torico

Joint torique

2540-1 1 873.1210-00 O-ring 759,0x5,7 SMS 1586

Anillo torico

Joint torique

3030-0 1 442.9364-01 Gasket t=0,5

3030-0 1 442.9364-02 Gasket t=0,8

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

5 (6)

Cat. No.

No. de pieza

No. de pièce

Qty

Cant.

Nombre

Part No.

No. de articulo

No. d'article

Description

Denominación

Désignation

Remarks

Observaciónes

Remarques

3030-0 1 442.9364-03 Gasket t=1,5

Junta

Garniture

3170-1 1 873.1219-00 Oil seal ring BASL 170x200x15

Anillo de junta

Joint d'étanchéité

3170-2 1 873.1219-00 Oil seal ring BASL 170x200x15

Anillo de junta

Joint d'étanchéité

3240-1 1 442.9365-01 Gasket

Junta

Garniture

3240-2 1 442.9366-01 Gasket t=0,5

Junta

Garniture

4075-0 1 442.9723-01 Mainshaft step

Placa de presion, superior

Grain de butée

4205-1 1 442.9269-01 Inner head nut

Anillo roscado

Écrou intérieur

4305-0 1 442.9271-01 Dust seal ring

Anillo guardapolvo

Anneau anti-poussières

(5650-1) 912.0155-00 Filter cartridge 852514 Mic

Cartucho de filtro

Cartuche filtrante

5651-0 1 873.1232-00 O-ring 790,0x5,7 SMS 1586

Antillo torico

Joint torique

5705-0 1 452.0418-001 Oil seal ring

Anillo de junta

Bague d'étanchéité

6020-0 6 840.1136-00 Screw M6S 36x540 8.8

Tornillo

Vis

6020-1 6 845.0273-00 Lock nut M6MN 36 8

Tuerca

Ecrou

H8800 Hydrocone

Wearing and Spare parts recommended to be stocked

Piezas de desgaste y piezas de recambio adecuadas para

tener en almacén

Stock recommandé de pieces d'usure et de rechange

R 223.1261.00

en / es / fr

2003-09-01

6 (6)

Cat. No.

No. de pieza

No. de pièce

Qty

Cant.

Nombre

Part No.

No. de articulo

No. d'article

Description

Denominación

Désignation

Remarks

Observaciónes

Remarques

6020-2 6 442.9353-01 Sleeve

Manguito

Douille

6020-4 6 442.9354-01 Washer

Arandela

Rondelle

6020-8 72 863.0015-00 Disc spring 100x51x6

Muelle de plato

Ressort a disque

Page v

C12+ Crusher

Contents

Operating and Maintenance Manual

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Certificate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Safety Instructions

1.1 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Alarms and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Warnings marked on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3.1 Personnel Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3.2 Machine Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.3 Machine Legend Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Component Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Features for Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.6 Environmental Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.6.1 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.6.2 Machine Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.7 Personal Protective Equipment (PPE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.8 Measured Noise Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.9 Vibration Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.10 Organisational Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.11 Personnel Qualification, Requirements and Responsibilities . . . . . . . . . . . . . . . . . 8

1.12 Safety Advice Regarding Specific Operational Phases. . . . . . . . . . . . . . . . . . . . . . 9

1.12.1 Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.12.2 Blockage or Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.12.3 Unguarded Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.13 Special Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.13.1 Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.13.2 Maintenance Site Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.13.3 Replacement & Removal of Components. . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.13.4 Climbing, Falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.13.5 Safety Consideration during Advanced Maintenance. . . . . . . . . . . . . . . . . 11

1.13.6 Safety Considerations during Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.13.7 Removal of Safety Devices and Guards. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.13.8 Surrounding Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.13.9 Safety when Refuelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Page vi Contents Ver: C12+-EN-11595

C12+ Crusher

1.14 Specific Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.14.1 Electrical Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

External Considerations and Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Machine - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.14.2 Gas, Dust, Steam, Smoke and Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.14.3 Welding or Naked Flames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.14.4 Hydraulic Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.14.5 Hazardous Substances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Transportation

2.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3 Machine Transportation Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Description and Technical Information

3.1 Application & Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3 Operation Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4 Key Features of the C-12+ Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5 Common Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.6 Machine Layout Indicating Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.7 Machine Layout Indicating Emergency Stop Positions . . . . . . . . . . . . . . . . . . . . . 21

3.8 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Engine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fuel Consumption Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.9 Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Commissioning and Operation

4.1 Pre-Start Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2 Main Control Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.1 Electrical Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.2 Remote Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3 Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.4 Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.5 Stopping Machine in an Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.5.1 Emergency Stop Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.6 Removing Tractor Unit and Bogie - (Where fitted). . . . . . . . . . . . . . . . . . . . . . . . . 31

4.7 Tracking Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Ver: C12+-EN-11595 Contents Page vii

C12+ Crusher

4.8 Preparing the Crusher for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.9 Setting Material Output Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.9.1 Using Remote Pendent For Setting Material Output Size . . . . . . . . . . . . . 42

4.9.2 Setting Material Output Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.10 Operating The Machine (Crushing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Loading Material Into Machine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Feeder Cut-out: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.11 Reverse Jaw Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.12 Jaw Brake Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Forward Jaw Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Reverse Jaw Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Machine Maintenance

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.2 Daily Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.2.1 Air Cleaner Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.3 Weekly Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.3.1 Checking Feeder Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5.3.2 Checking/ Changing Hydraulic Tank Air Breather . . . . . . . . . . . . . . . . . . . 54

5.3.3 Greasing Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5.3.4 Vogel Pump Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

5.3.5 Inspecting/ Adjusting Belt Sealing Rubbers . . . . . . . . . . . . . . . . . . . . . . . . 56

5.3.6 Adjusting Belt Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.3.7 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.3.8 Changing Hydraulic Water Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.4 250 Hour Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.5 1000 Hour Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5.5.1 Changing Oil in Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

5.6 Track Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5.6.1 Increasing The Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

5.6.2 Releasing The Track Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.7 Turning/ Changing Jaw Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.7.1 Removing Swing Jaw Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.7.2 Removing Fixed Jaw Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5.7.3 Replacing the Fixed Jaw Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.7.4 Replacing the Swing Jaw Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

5.7.5 Changing Crusher Box Liner Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

5.8 Oils And Fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.9 Toggle Plate Removal/ Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.10 Maintenance and Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Trouble Shooting Guide

6.1 Test Procedures for Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6.2 Checking Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Page viii Contents Ver: C12+-EN-11595

C12+ Crusher

6.3 Checking 5 Station Manifold Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6.4 Control Block Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Appendix A Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Contact Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Parts Manual Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Chassis, Walkways and Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Magnetic Conveyor and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Feeder and Vibrator Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Transfer Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Power Pack - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Control Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Main Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Crusher - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Crusher - Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Crusher - Torque Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Crusher - Jaw Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Crusher - Toggle Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Complete Hydraulic Hose Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Deflector Door - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Stickers - English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Transport Bogie and Fifth Wheel - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Light Stand - Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Water Pump - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Appendix B Drawing Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

C12 CRUSHER JAW ADJUST LOOM . . . . . . . . . . . . . . . . . TED6300sht2 26/04/04

C12 CRUSHER RECEIVER AND LOOM . . . . . . . . . . . . . . . TED6300sht3 26/04/04

C12 SOLENOID CONTROL PANEL . . . . . . . . . . . . . . . . . . TED6300sht4 26/04/04

C12 CRUSHER AUX LOOMS. . . . . . . . . . . . . . . . . . . . . . . . TED6300sht6 26/04/04

C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . . TED6300sht7 26/04/04

C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . . TED6300sht8 26/04/04

C12 CRUSHER CONTROLLER CONN . . . . . . . . . . . . . . . TED6300sht10 26/04/04

CRUSHER JAW CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REV1

C12+ HYDRAULIC DIAGRAM

LAMP DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REV 1

Appendix C OEM Manuals supplied with this machine. . . . . . . . . . . . . 185

CATERPILLAR C-9 ENGINE OPERATION AND MAINTENANCE MANUAL

Ver: C12+-EN-11595 Contents Page ix

C12+ Crusher

ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS. . . . . . . . . . . IM-108GB-(F.01)

Vogel Pump Unit Operating Instructions

Appendix D Hazardous Substances associated with this machine . . . 195

Exxon Unirex N 3 Grease. . . . . . . . . . . . . . . . . . . . . . . . . . .570317-00 UNIREX N 3

Shell Albida Grease EP2 . . . . . . . . . . . . . . . . . . . . ACIYK GB/eng/C 19/03/2005

Shell Rimula Super 15W-40 . . . . . . . . . . . . . . . . . ACK9D GB/eng/C 26/11/2003

Shell Naturelle Fluid HF-M 46 . . . . . . . . . . . . . . . ACKXR GB/eng/C 09/06/2004

Shell Tellus Oil 46 . . . . . . . . . . . . . . . . . . . . . . . . . ACKQ6 GB/eng/C 29/04/2004

Shell Omala 220 Gear Oil . . . . . . . . . . . . . . . . . . ACH75 GB/eng/C 29/01/2003

Shell Safe Anti Freeze . . . . . . . . . . . . . . . . . . . . . . . . L84042 Revision 23 08 2004

Shell Agricultural Gas Oil . . . . . . . . . . . . . . . . . . . . . F32002 Revision 02 10 2002

Exol Ethena EP90 Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 2nd October 2002

Appendix E Heavy Component Weights. . . . . . . . . . . . . . . . . . . . . . . . . 269

J4250000 FIXED WEAR PLATE TALL TOOTH. . . . . . . . . . . . . . . . . . . . . . . . 1500 kg

J4260000 JAW STOCK WEAR PLATE TALL TOOTH . . . . . . . . . . . . . . . . . . . 800 kg

Page x Contents Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595 Safety Instructions Page 1

C12+ Crusher

Section 1 Safety Instructions

1.1 Notes

a. Read this manual and familiarise yourself with any associated documentation.

b. Ensure that a copy of this manual is available for any persons installing, using,

maintaining or repairing this equipment.

c. Training should be provided to ensure safe working practices. Initial commissioning and

starting must only be undertaken by a competent person who has read and fully

understands the information provided in the manual pack.

d. To avoid the risk of electric shock always isolate this equipment from the supply prior to

carrying out any maintenance adjustment or removing any guards or covers.

e. Always follow the procedures outlined in the operating and maintenance instruction.

f. If in doubt ask. Do not take personal risk.

g. This equipment is manufactured in accordance with the Machinery Directive 98/37/EC1.

The customer should ensure that this equipment is in conformance with local and

national legislation if used outside of the EU.

h. Only trained personal should be allowed to install, set, operate, maintain, and

decommission this equipment.

1.2 Alarms and Warnings

a. All electrical control boxes are labelled. Ensure these labels remain in place.

b. Any residual risks are identified within this manual with the equipment marked where

appropriate. Ensure these warnings are maintained.

1. Directive 98/37/EC of 22.06.98 (OJ n° L 207 of 23.07.98, p.1)

Page 2 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.3 Warnings marked on the machine

The following labels are posted on the machine for your safety. Please observe all

warnings.

• You can be injured if you do not obey the safety instructions as indicated on warning

stickers.

• Observe all safety instructions and warnings attached to the plant.

• Ensure that safety instructions and warnings attached to the plant are always complete

and perfectly legible.

• Keep warning and instruction labels clean.

• Replace unreadable or missing labels with new ones before operating the plant. See

“Stickers - English” on page 160 for part numbers.

• Make sure replacement parts include warning or instruction labels where necessary.

1.3.1 Personnel Safety Warnings

Ver: C12+-EN-11595 Safety Instructions Page 3

C12+ Crusher

Page 4 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.3.2 Machine Safety Warnings

Ver: C12+-EN-11595 Safety Instructions Page 5

C12+ Crusher

1.3.3 Machine Legend Plate

1.4 Component Safety Features

a. Do not use this equipment with guards removed or incorrectly fastened.

b. Do not use this equipment with safety devices maladjusted or removed.

1.5 Features for Operator Safety

a. Safety features associated with this equipment have been assessed in accordance with

BS EN 954-1 to Category 3.

b. The Emergency Stop circuit is a 24 V DC series circuit and hard wired to remove power

from the ECU Engine management system and stop the engine. A residual hazard has

been identified in as much as the hydraulic circuit incorporates an accumulator fitted to

protect the system. When the Safety Circuit is activated this will takes approximately five

seconds to de-energize.

c. The detailed Safety Circuit diagram can be found within the drawing pack as an

appendix to this manual.

d. Safety Components - Emergency Stop Buttons, Ensure all Guards are bolted down.

e. Steps handrails, tread plates and fixed guards are provided where personnel are

required to climb on the machine.

f. If for any reason other areas need to be accessed the risk associated with the activity

must be assessed and appropriate control measures implemented.

Page 6 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.6 Environmental Safety

It is essential that the service intervals detailed in the maintenance procedures are followed to

ensure that engine emissions are kept to a minimum.

1.6.1 Consumable Materials

• Diesel spillages must be dealt with immediately.

• Only use the lubricating oils recommended in the maintenance schedule.

• Observe the COSHH information contained in the appendix to this manual.

• Local & National regulations must be observed when disposing of waste.

• Improperly disposing of waste can threaten the environment and ecology and is illegal.

• Potentially harmful waste used on this equipment includes such items as oil, fuel,

coolant, filters and batteries, etc. Details can be found in the appendix to this manual.

• Use leak proof containers when draining fluids. Do not use food or beverage containers

that may mislead someone into drinking from them.

• Do not pour waste onto the ground, down a drain or into any water source.

• Ensure that all consumables and replaced parts are disposed of safely and with

minimum environmental impact.

1.6.2 Machine Disposal

• This machine must only be disposed of at a specialist machine breaker.

1.7 Personal Protective Equipment (PPE)

a. Loose or baggy clothing can get caught in running machinery.

b. Where possible when working close to engines or machinery, only do so when they are

stopped. If this is not practical, remember to keep tools, test equipment and all other

parts of your body well away from the moving parts.

c. For reasons of safety, long hair must be tied back or otherwise secured. Garments must

be close fitting and no jewellery such as rings may be worn. Injury may result from being

caught up in the machinery or from rings catching on moving parts.

d. Always wear correctly fitting (CE approved) personal protective equipment.

Recommended Personal Protective Equipment includes:

• Hard Hat

Ver: C12+-EN-11595 Safety Instructions Page 7

C12+ Crusher

• Safety Glasses/ Goggles

• Hearing Protection

• Dust Mask

• Close fitting Overalls

• Safety Boots

• Industrial Gloves

• High Visibility Vest or Jacket.

1.8 Measured Noise Level

The above diagram indicates the measured noise levels at a measured distance. i.e. 7 m - 85

dB indicates that at 7 meters the sound measured was 85 decibels. The readings were

measured using a Castle GA101/701 meter with a calibration date of 20/06/06 and with all

systems running situated on the factory assembly line.

The product and local conditions will affect the noise levels.

Ear protection is compulsory within 10 meters of the machine when the engine and all other parts

of the machine are running.

1: Measured Noise Level

1 m

91 dB

7 m

89 dB 87 dB

95 dB 96 dB 89 dB

97 dB 98 dB 91 dB

89 dB 90 dB 87 dB

1 m

7 m

96 dB

86 dB

84 dB

Page 8 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.9 Vibration Levels

There are no circumstances where an operator needs to be on or touching this equipment when

it is running.

1.10 Organisational Safety Measures

• Understand the service procedure before doing work. Keep area clean and dry.

• Never lubricate, clean, service or adjust machinery while it is moving. Keep hands, feet

and clothing clear of power driven parts and in running nip-points. Disengage all power

and operate controls to relieve pressure. Stop the engine. Implement lockout

procedures. Allow the machinery to cool.

• Keep all parts in good condition. Ensure that all parts are properly installed. Fix damage

immediately. Replace worn and broken parts. Remove any build up of grease, oil and

debris.

• Disconnect battery ground cable before making adjustments on electrical systems or

welding on plant.

• During maintenance only use the correct tool for the job.

• Never make any modifications, additions or conversions which might affect safety

without the manufacturer’s approval.

• In the event of safety relevant modifications or changes in the behaviour of the plant

during operation, stop the plant and lock out immediately and report the malfunction to

the competent authority/ person.

1.11 Personnel Qualification, Requirements and Responsibilities

a. Any work on and/ or with the plant must be executed by trained, reliable and authorised

personnel only. Statutory minimum age limits must be observed.

b. Work on electrical system and equipment of the plant must be carried out only by a

skilled electrician or by instructed persons under the supervision and guidance of a

skilled electrician and in accordance with electrical engineering rules and regulations.

c. Work on the hydraulic system must be carried out only by personnel with special

knowledge and experience of hydraulic equipment.

Ver: C12+-EN-11595 Safety Instructions Page 9

C12+ Crusher

1.12 Safety Advice Regarding Specific Operational Phases

1.12.1 Standard Operation

• Take the necessary precautions to ensure that the plant is used only when in a safe and

reliable state.

• Operate the plant only for it's designed purpose and only if all guarding, protective and

safety orientated devices, emergency shut-off equipment, sound proofing elements and

exhausts, are in all place and fully functional.

• Ensure that any local barriers erected to stop unauthorized entry to this equipment are in

place.

• Before starting the engine ensure it is safe to do so.

1.12.2 Blockage or Malfunction

In the event of material blockage, any malfunction or operational difficulty, stop the plant

immediately and lockout. Have any defects rectified immediately.

1.12.3 Unguarded Areas

• In-running nip points on moving machinery can cause serious injury or even death.

• Do not reach into unguarded machinery. Your arm could be pulled in and amputated.

• Switch off and lockout the plant before removing any safety devices or guarding.

• Limit access to the machine and its surrounds by erecting barrier guards to reduce the

risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.13 Special Work

Such as Plant Maintenance and Repairs during Operation; Disposal of Parts and

Consumables

Observe the adjusting, maintenance and intervals set out in these operating instructions, except

where:

a. Warning, horn/ light/ gauge or indicator calls for immediate action.

b. Adverse conditions necessitate more frequent servicing.

c. Always read instructions supplied with replacement of parts and equipment. Ensure only

properly trained personnel undertake these tasks.

Page 10 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.13.1 Isolation

When undertaking maintenance and repair work, the plant must be first made safe.

• Switch off the engine using the ignition key. Switch off at isolation point and remove the

ignition key.

• Implement lockout procedures.

• Attaching a warning sign(s) to the plant in appropriate positions.

1.13.2 Maintenance Site Conditions

Prior to starting any maintenance work ensure the machine is positioned on stable and level

ground and has been secured against inadvertent movement and buckling.

1.13.3 Replacement & Removal of Components

• Always observe handling instructions itemised in this manual, the Original Equipment

Manufacturer’s manuals or the spare parts suppliers' instructions.

• Never allow untrained staff to attempt to remove or replace any part of the plant.

• The removal of large or heavy components without adequate lifting equipment is

prohibited.

• To avoid the risk of accidents, individual parts and large assemblies being moved for

replacement purposes should be carefully attached to lifting tackle and secured. Use

only suitable and technically adequate lifting gear supplied or approved by Extec

Screens & Crushers Ltd.

• Never work or stand under suspended loads.

• Keep away from the feeder hopper and product conveyor discharge, where there is risk

of serious injury or death due to the loading and removal of material.

• Limit access to the machine and its surrounds by erecting barrier guards to reduce the

risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.13.4 Climbing, Falling

• Falling from and/ or onto this plant could cause injury or even death.

• Never climb on the plant whilst it is in operation.

• Never use plant parts as a climbing aid.

• Always keep the area around the plant clear of debris and trip hazards.

• Beware of moving haulage and loading equipment in the vicinity of the plant.

• For carrying out overhead assembly work always use specially designed or otherwise

safety-oriented ladders and working platforms.

Ver: C12+-EN-11595 Safety Instructions Page 11

C12+ Crusher

• Only use any walkway/ platforms provided on the machine or on an approved safe and

secure platform.

• Only use CE certified safety harness when reaching any points 2 m or more above the

ground level.

• Keep all handles, steps, handrails, platforms, landing and ladders free from dirt, oil, snow

and ice.

1.13.5 Safety Consideration during Advanced Maintenance

Prior to undertaking all but normal planned maintenance activities it is essential that

a method statement regarding safe working practices for the job in hand is

produced.

• Restrict access to the maintenance to essential staff only. Where appropriate erect

barrier guards and post warnings.

• The fastening of loads and instructing of crane operators should be entrusted to qualified

persons only.

• The marshal providing instructions must be within sight or sound of the operator with an

all round view of the operation.

• Always ensure that any safety fitment such as locking wedges, securing chains, bars or

struts are utilised as indicated in these operating instructions.

• Particularly make sure that any part of the plant raised for any reason is prevented from

falling by securing in a safe reliable manner.

• Never work under unsupported equipment.

• Never work alone.

1.13.6 Safety Considerations during Cleaning

• This equipment must be isolated prior to cleaning.

• Do not direct power washers near or into control boxes and devices.

• After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose

connections, chafe marks and damage. Any defects found must be rectified without

delay.

1.13.7 Removal of Safety Devices and Guards

• All safety devices (control devices or guards) temporarily removed for set-up,

maintenance or repair purposes must be refitted and checked immediately upon

completion of the maintenance and repair work prior to operation.

• Never operate the machine with safety devices or guards removed or unsecured.

Page 12 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

• Always report any defects regarding guards, safety devices or control devices.

1.13.8 Surrounding Structures

• This equipment must only be operated in a position away from buildings, permanent

structures or high ground to eliminate the risk of persons falling onto the equipment or its

surrounds.

• Any temporary structures erected around the machine must be removed prior to

operating this equipment.

1.13.9 Safety when Refuelling

• Only refuel with diesel from approved storage and supply equipment.

• Diesel fuel is flammable.

• Never remove the filler cap, or refuel with the engine running.

• Never add gasoline or any other fuels mixed to diesel because of increased fire or

explosion risks and damage to the engine.

• Do not carry out maintenance on the fuel system near naked lights or sources of sparks,

such as welding equipment or whilst smoking.

• To avoid spillages use drip trays.

• Immediately clear up spilt fuel and dispose of correctly to minimise any environmental

impact.

1.14 Specific Hazards

1.14.1 Electrical Energy

External Considerations and Hazards

When working with the plant, maintain a safe distance from overhead electric lines. If overhead

cables are in the vicinity a risk assessment must be completed prior to operating this equipment.

If your plant comes into contact with a live wire;

• Vacate the area,

• Warn others against approaching and touching the plant,

• Report the incident and have the live wire de-energized.

Ver: C12+-EN-11595 Safety Instructions Page 13

C12+ Crusher

Machine - Electrical

Work on the electrical system or equipment may only be carried out by a skilled and qualified

electrician or by specially instructed personnel under the control and supervision of such an

electrician and in accordance with applicable electrical engineering rules.

The power supply to the plants, on which inspection, maintenance and repair work is to be

carried out must be isolated before starting any work. Check the de-energised parts for presence

of power and ground or short circuit them in addition to insulating adjacent live parts and

elements.

The electrical equipment of the plant is to be inspected and checked at regular intervals. Defects

such as loose connections or scorched or otherwise damaged cables must be rectified

immediately.

Use only original fuses with the specified current rating. Switch off the plant immediately if

trouble occurs in the electrical system.

This plant is wired on a negative earth. Always observe correct polarity.

Battery

• Always disconnect battery leads before carrying out any maintenance to the electrical

system.

• Recharge the battery in a well ventilated area.

• The battery contains sulphuric acid, an electrolyte which can cause severe burns and

produce explosive gases.

• Avoid contact with the skin, eyes or clothing.

• No smoking when maintaining the battery.

• Wear appropriate PPE.

1.14.2 Gas, Dust, Steam, Smoke and Noise

Always operate internal combustion engines out of doors or in a well ventilated area.

If plant is operated for maintenance purposes in an enclosed area, ensure that there is sufficient

ventilation or provide forced ventilation.

Observe the regulations in force at the respective site.

Dust found on the plant or produced during work on the plant must not be removed by blowing

with compressed air.

Dust waste must only be handled by authorised persons dampened, placed in a sealed

container and marked to ensure safe disposal.

Page 14 Safety Instructions Ver: C12+-EN-11595

C12+ Crusher

1.14.3 Welding or Naked Flames

Welding, flame cutting and grinding work on the plant must only be carried out if this has been

expressly authorised, as there may be a risk of explosion and fire.

Before carrying out welding, flame cutting and grinding operations, clean the plant and its

surroundings from dust and other inflammable substances and make sure the premises are

adequately ventilated (as there may be a risk of explosion). The battery must be isolated.

Avoid all naked flames in the vicinity of this equipment.

1.14.4 Hydraulic Equipment

Work on hydraulic equipment must be carried out by persons having special knowledge and

experience of hydraulic systems.

Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Repair

damage immediately. Splashed oil may cause injury and fire.

Always relieve pressure from the hydraulic system before carrying out any kind of maintenance

or adjustment.

Depressurise all system sections and pressure pipes (hydraulic system, compressed air system)

to be removed in accordance with the specific instructions for the unit concerned before carrying

out any repair work.

Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no connections

are interchanged. The fittings, lengths and quality of the hoses must comply with the technical

requirements.

Only fit replacement components of a type recommended by the manufacturer.

Always practice extreme cleanliness when servicing hydraulic components.

Hydraulic fluid under pressure can penetrate the skin causing serious injury.

If fluid is injected under the skin, it must be surgically removed or gangrene will result. Get

medical help immediately.

Always use a piece of cardboard to check for leaks. Do not use your hand.

1.14.5 Hazardous Substances

Ensure that correct procedures are formulated to safely handle hazardous materials by correct

identification, labelling, storage, use and disposal, all strictly in accordance with the

manufacturer’s instructions and that all applicable regulations are observed at all times.

A full list of Substances Hazardous to Health associated with this equipment can be found in the

appendix of this document.

Ver: C12+-EN-11595 Transportation Page 15

C12+ Crusher

Section 2 Transportation

2.1 Transport

This machine must only be transported between sites on a suitable low loader or by utilising the

optional bogie/ fifth wheel where available.

The machine must be tracked onto and off the trailer. See “Tracking Procedure” on page 34

Note: This equipment must never be tracked on gradients that are more than: 10 degrees

Port to Starboard or 20 degrees Front to Back. The machine must always be on flat,

solid ground when operating in its normal mode.

A bogie and fifth wheel is available as an optional extra. The fifth wheel fits at the rear (feeder

hopper door) end of the machine and attaches directly to the back of a tractor. The bogie fits at

the front of the machine underneath the main conveyor. This is installed by lowering all four jack

legs to lift the machine off the ground allowing the bogie to be rolled into position. When in

position the machine is lowered until all four brackets align and locks the bogie into position. If

this option is chosen full instructions may be found in the applicable section.

2.2 Loading

Ensure the loading/ unloading site is clear of non essential personnel. Barrier the area and post

warning signs where site conditions warrant this.

Loading/ unloading must only be carried out on firm flat ground.

The operator must be fully trained in the operation of this equipment.

When tracking, the operator must be in a position to have an all round view of the operation. A

banks man or marshal should assist where this is not possible.

The total weight of this machine is 46.38 tonnes.

Page 16 Transportation Ver: C12+-EN-11595

C12+ Crusher

2.3 Machine Transportation Dimension

Before transporting this machinery all measurements of the machine should be checked

to ensure they are within the legal transport dimensions.

Figure 2-1: C-12+ Crusher Transport Dimensions

Ensure that Hopper Doors, Inlet Chute Cover, Spray bar, the Main

and Side Conveyors are all Folded Prior to Transportation.

Ver: C12+-EN-11595 Description and Technical Information Page 17

C12+ Crusher

Section 3 Description and Technical Information

3.1 Application & Limitations

The C-12+ Crusher has been designed and constructed to reduce minerals such as stone and

concrete including steel reinforced concrete to a predetermined size. The C-12+ Crusher must

not be used for any other purpose without first contacting Extec Screens & Crushers Ltd

technical department.

The C-12+ Crusher must not be operated until the instructions supplied with the machine are

read and fully understood.

3.2 Description

The C-12+ Crusher is a self contained tracked machine built to withstand the rigours and

conditions of operating in quarries and within the construction industry.

The C-12+ Crusher utilises a diesel engine to provide the power to the hydraulic power pack and

to generate electricity for the electrical systems of the machine.

The tracks, feeders, jaws, conveyors and all other working parts of the machine are hydraulically

driven.

Where possible all of the moving parts of this machine are guarded, where not, warnings are

provided. The Safety Section of this manual must be read and fully understood. Any residual

organisational, personal and environmental issues must be fully addressed as detailed in the

safety section.

This equipment has been manufactured and assessed to be in accordance with the Machinery

Directive 98/37/EC.

3.3 Operation Description

Section 3 and 4 of this manual provides details of Transport, Commissioning and Operation. This

must be read and fully understood before operating this equipment.

Material is loaded normally by excavator into the hopper where the vibratory feeder transfers the

material towards the crushing jaws.

The material passes over the grizzly bars where smaller material will fall through the bars where

it is transferred either to the main conveyor or directed onto the side conveyor.

Page 18 Description and Technical Information Ver: C12+-EN-11595

C12+ Crusher

The larger material that has stayed on the grizzly bars is fed to the crusher box and into the jaws

where it is crushed between the wear plates and falls onto the main conveyor.

The material is transferred up and along the main conveyor passing underneath the magnet. At

this point any reinforcing bar mixed in with the material will be removed.

The material continues along the main conveyor where it is unloaded to a pile or to waiting

transport.

3.4 Key Features of the C-12+ Crusher

• Diesel hydraulic power via Caterpillar C-9 Industrial C 350 bhp engine providing

hydraulic transmission without clutches.

• Vibratory feeder with automatic control to regulate the feed into the crusher. The

hydraulic system automatically coordinates the flow of material from the vibrating feeder

over the grizzly bars to the jaw.

• Uniquely small closed size setting.

• Hydraulic adjustment system to regulate the product size to be crushed.

• Jaw size 1200 x 750 mm encompassing unique high speed and Geo-crush technology to

give very high production while reducing wear.

• Operation of jaw can be instantly reversed to clear any blockage.

• High crushing speed.

• Over band magnet ensures the removal of reinforcing bar when concrete is crushed.

• Spray mounted dust suppression.

• Access platforms.

• Complete machine rises on its hydraulic legs to facilitate cleaning and servicing of tracks

and to provides a stable base.

• Machine is self propelled by Remote Control or Umbilical Control Hand Set.

• Optional bogie system eliminating the need for low loader transport.

Ver: C12+-EN-11595 Description and Technical Information Page 19

C12+ Crusher

3.5 Common Applications

• Granite

• Slate

• Bricks

• Limestone

• Rebar

• Recycling/ Demolition

• Asphalt

This list is by no means exhaustive. Please contact Extec Screens & Crushers Ltd for further

details of performance figures and advice on your material.

Page 20 Description and Technical Information Ver: C12+-EN-11595

C12+ Crusher

3.6 Machine Layout Indicating Main Components

Figure 3-1: Main Components

HYDRAULIC

CONTROL BOX

MAIN CONVEYOR

POWER PACK

CRUSHER BOX

HOPPER

SIDE CONVEYOR

ELECTRICAL

CONTROL BOX

TRACKS

LEFT HAND SIDE

RIGHT HAND SIDE

HOPPER DOORS

Ver: C12+-EN-11595 Description and Technical Information Page 21

C12+ Crusher

3.7 Machine Layout Indicating Emergency Stop Positions

3.8 Data

Crusher

Feed Opening 1200 x 750 mm

Crusher Speed 300 rpm

Drive Hydraulic

Feeder

Hopper Width 2751 mm

Feeder Width 1100 mm

Feeder Length 4000 mm

Hopper Capacity 5.3 cubic meters

Figure 3-2: Emergency Stop Positions

Page 22 Description and Technical Information Ver: C12+-EN-11595

C12+ Crusher

Conveyors

Side Conveyor 650 x 3100 mm

Extended Side Conveyor 650 x 5100

Main Conveyor 1000 x 12000 mm

Main Conveyor Speed 123 rpm

Dimensions

Transport Length 14646 mm

Transport Length (Bogie) 15098 mm

Transport Width 2756 mm

Transport Height 3429 mm

Transport Height (Bogie) 3838 mm

Working Length 15750 mm

Working Width 4108 mm

Working Height 4063 mm

4068 mm (Minimum without jacking legs down)

4387 mm (Maximum with jacking legs fully down)

Weight 48.86 tonnes

Engine Details

Engine Caterpillar C-9 Industrial C 350 bhp

Engine Maximum Power 261 kW (350bhp) @ 1900 rpm

Fuel Tank Capacity 420 litres

Hydraulic Tank Capacity 1400 litres

Fuel Consumption Guide

100% Full load, continuous 67.8 litres/ hour

70% load 47.4 litres/ hour

Ver: C12+-EN-11595 Description and Technical Information Page 23

C12+ Crusher

3.9 Machine Dimensions

1: C-12+ Crusher Transport Dimensions

2: C-12+ Crusher Working Dimensions

15750

4108 4063

Page 24 Description and Technical Information Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595 Commissioning and Operation Page 25

C12+ Crusher

Section 4 Commissioning and Operation

4.1 Pre-Start Instructions

Before starting this machine it is important that the instructions below are followed:

1. Ensure that this manual is read and understood.

2. Do not attempt to start this machine until you are aware of all aspects of its operation.

3. Remove any temporary sealing and transport straps.

4. Check that the machine is in good mechanical condition and that there is no component

damage or loss.

5. Ensure that all bolts and fixings are tight and that all guards are in place with all safety

devices operating correctly. Never start this equipment without guards and safety

devices operating correctly.

6. Ensure that crusher chamber, feeder and conveyor belts are free of material.

7. Remove all tools and equipment from the operational area.

8. Ensure all personnel are well clear of the machine, drives, tracks and auxiliary

equipment.

9. Ensure that the pre-start checks outlined in the engine manufacturer's instruction manual

are complied with.

10. Check the oil levels in the engine and vibrating feeder.

11. Check that all drums and rollers turn freely. This must be done by hand. (Never attempt

to touch the drums or rollers whilst the machine is running.)

12. Ensure that the skirting rubbers and scrapers are in good condition and working properly.

Page 26 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

13. The machine is transported with the inlet chute top cover in the open position. Rotate the

cover into the position shown and attach the chains.

4.2 Main Control Devices

4.2.1 Electrical Control Box

1. Emergency Stop

2. Warning Lamp

3. Engine Speed Control

4. Diagnostic Lamp

Figure 4-1: Inlet chute positions

Figure 4-2: Electrical Control Box

7 6 5 4 3 2 1

Ver: C12+-EN-11595 Commissioning and Operation Page 27

C12+ Crusher

5. Engine rpm Meter

6. Ignition Key (ON/OFF)

7. Engine Warning Lights

8. Interlock (ON/OFF)

9. Main Conveyor (ON/OFF)

10. Side Conveyor (ON/OFF)

11. Magnet (ON/OFF)

12. Crusher (ON/OFF)

13. Feeder (ON/OFF)

14. Crusher Reverse (ON/OFF)

15. Tracks (ON/OFF)

16. Main Conveyor (LIFT/LOWER)

17. Adjustment Panel Remote

18. Clamp ON

19. Jaw Adjustment ON

Figure 4-3: Electrical Control Box

8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24

Page 28 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

20. Jaw OUT

21. Jaw IN

22. Auto Feeder (ON/OFF)

23. Vogel Grease Warning (See “Vogel Pump Unit” on page 56.)

24. Vibration Fault Warning

4.2.2 Remote Control

4.3 Starting Procedure

1. Turn on at main isolation switch (1) positioned in the hydraulic control box next to the

battery.

2. Set the speed control (2) to the No.1 position.

3. Turn the key (3) clockwise to the “ON” position. All lights will flash for several seconds.

4. Turn the key to the 'Start' position and hold until the engine starts.

Start Feeder

Stop Feeder

No Action

Remote Stop Engine

No Action

Sound Track Alarm whilst held

1: Remote Control

Figure 4-4: Starting procedure

Ver: C12+-EN-11595 Commissioning and Operation Page 29

C12+ Crusher

5. Release key. Key will return to “ON” position.

6. Engine is now running at idling speed.

COLD START: When starting the machine in temperatures of 0°C or below, run all systems at

engine speed No.1 for 15 minutes to allow the hydraulic oil to reach working temperature. DO

NOT feed material into machine during this time. When this is done stop all systems, turn engine

speed switch to No.2 and restart all systems. DO NOT turn engine speed switch from position 1

to 2 while any systems are running. DO NOT operate systems contrary to these instructions.

Note: The machine MUST be level in both longitudinal and traverse planes and set up on

firm level ground before being operated. Failure to comply with this or any other

instructions in this manual may cause damage to the machine and may invalidate

any warranty.

4.4 Stopping the Machine

To stop the machine, it is ESSENTIAL that the following steps be followed in order to prevent

damage to the machine:

1. Stop feeding material into hopper.

2. Wait for all material to fully discharge from feeder, crusher chamber and conveyor belts.

3. Shut down systems in following order using the “stop” buttons in electrical control box:

a. Feeder

b. Crusher

c. Main conveyor

d. Magnet

e. Side conveyor

4. Wait for each system to come to a complete stop.

5. Turn engine speed switch to position No.1 and allow engine to idle briefly.

6. Stop engine by turning ignition key to 'OFF' position.

4.5 Stopping Machine in an Emergency

THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING THE

EMERGENCY STOP BUTTONS LOCATED ON THE ELECTRICAL CONTROL PANEL

Page 30 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

AND ALONG EACH SIDE OF THE MACHINE OR BY TURNING THE IGNITION KEY OR

ISOLATION SWITCH DIRECTLY TO 'OFF' POSITION.

ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY

AWARE OF THE LOCATION OF THE EMERGENCY STOPS.

4.5.1 Emergency Stop Locations

Note: Emergency Stop switches should only be used in an emergency situation and not

for normal stopping. Frequent use will cause damage to the hydraulic components.

Note: Emergency Stop switches must be reset before the machine can be restarted.

1: Emergency stop and ignition

switch in control box

2: Emergency stop on L/H & R/

H jacking legs

3: Emergency stop on L/H side

of crusher box

4: Emergency stop on

hydraulic box

5: Emergency stop on control

box

6: Emergency stop on R/H side

of crusher box

Ver: C12+-EN-11595 Commissioning and Operation Page 31

C12+ Crusher

4.6 Removing Tractor Unit and Bogie - (Where fitted)

1: Remove jacking leg retention screws.

Note: Before attempting to lower the jacking legs ALL of the leg transportation retaining

screws MUST be removed.

2: Front jacking legs lever. 3: Lower front jacking legs to raise fifth wheel

neck by approximately 100 mm.

4: Remove tractor unit air brakes & lighting

connections then unhitch from machine. 5: Unlock bogie from machine (4 positions).

Page 32 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

6: Rear jacking legs lever. 7: Lower rear jacking legs to raise machine

clear of the bogie locking mechanism.

8: Remove bogie air brakes & lighting

connections then tow away from machine.

9: Retract both front and rear jacking legs so

that weight of machine is taken on tracks.

10: Raise left hand hopper side. 11: Raise right hand hopper side.

Ver: C12+-EN-11595 Commissioning and Operation Page 33

C12+ Crusher

Fitting the bogie and attaching the tractor for transportation is a reversed procedure to that

describe above.

12: Hopper side door being raised. 13: Raise hopper back door.

14: Hopper back door being raised. 15: Hopper sides fully raised.

16: Remove connection panel & umbilical cord completely from machine.

IMPORTANT: Before transporting with the bogie fitted ensure that the jacking legs

are fully retracted and the leg transportation retaining screw have been refitted and

tightened to prevent the legs from dropping.

Page 34 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

4.7 Tracking Procedure

The operator must be fully trained in the operation of this equipment. When tracking, the

operator must be in a position to have an all round view of the operation. A banks man or marshal

should assist where this is not possible.

Ensure the site is clear of non essential personnel. Erect barriers around the area and post

warning signs where site conditions warrant this.

Loading/ unloading must only be carried out on firm flat ground.

Note: This equipment must never be tracked on gradients that are more than: 10 degrees

Port to Starboard or 20 degrees Front to Back. The machine must always be on flat,

solid ground when operating in its normal mode.

When engine is running at speed No.1, the machine can be moved to desired position on site

by following the procedures in the order listed below:

1: Press button clamp on. 2: Press button interlock on. 3: Press button main conveyor

lift.

4: Main conveyor in raised

position

5: Activate levers to raise front

jacking legs.

6: Activate levers to raise rear

jacking legs.

7: Jacking legs fully raised 8: Press button tracks on.

Ver: C12+-EN-11595 Commissioning and Operation Page 35

C12+ Crusher

After following instructions on the previous page, use either the Remote Handset or Hard Wire

Drive to move machine to desired position.

Note: The Remote Handset will be supplied as either yellow or white (not both) and must

be fully recharged at regular intervals. Use the correct instructions for your type of

controller.

WARNING: Under NO circumstances try to move the machine when engine speed is

set at position No.2 or when ANY personnel are standing on the machine.

For safety reasons, it is essential to check all around machine for obstacles or personnel which

may be endangered by moving the machine.

When moving machine, ensure that it is only moved over firm ground suitable for carrying the

weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in

contact with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT

MOVE THE MACHINE ACROSS EXCESSIVELY SLOPING GROUND.

NOTE:

1. When operating the White Remote Handset, the yellow buttons are for forward

movement and the blue ones for reverse. (These correspond to direction indicator

stickers on the machine.)

2. When operating the Hard Wire Handset, the yellow buttons are for forward movement

and the blue ones for reverse. (These correspond to direction indicator stickers on the

machine.)

When the machine is moved to its desired operating position, prepare the crusher for operation

by following the procedures laid out in the following pages.

1: Yellow Remote

Handset

2: White Remote

Handset

3: Plug in Hard Wire

Umbilical Socket 4: Hard Wire Handset

DE1007

Page 36 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

4.8 Preparing the Crusher for Operation

1: Press button clamp on. 2: Press button interlock on.

3: Press button main conveyor lower. 4: Main conveyor in working position

5: Raise left hand hopper side. 6: Raise right hand hopper side.

Ver: C12+-EN-11595 Commissioning and Operation Page 37

C12+ Crusher

7: Hopper side door being raised. 8: Raise hopper back door.

9: Hopper back door being raised. 10: Hopper sides fully raised.

11: Fit locking pins to hopper sides/ rear. 12: Fit hopper cross-tie box and secure with

pins and R-clip.

Page 38 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

13: Fit & tighten bolts at hopper leg/ chassis.

(Both sides.) 14: Remove side conveyor locking pin.

15: Activate lever marked side con fold to

lower side conveyor. 16: Side conveyor in working position

17: Raise main conveyor. 18: Lock main conveyor and lock in position

with pin.

Locking Pin

Ver: C12+-EN-11595 Commissioning and Operation Page 39

C12+ Crusher

19: Raise main conveyor spray bar to working

position.

20: Fix main conveyor spray bar in working

position and secure.

21: Unfold ladder, ensuring its locked into

position. 22: Lift rail into position and lock with pin.

23: Lift up rotating gate section, rotate & lower

into position. Repeat the procedure on other

side of machine.

Note: While operator is using the platforms

the safety gates MUST be closed.

24: Lower the railing into position. Repeat the

procedure on other side of machine.

Page 40 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

WARNING:

a. Ensure the machine is on a level surface before operating the jack leg levers.

b. Lift the machine uniformly.

4.9 Setting Material Output Size

The C-12 Crusher has an adjustable discharge setting capacity. To set the size of the output

material, carry out the following procedure.

25: Lower rear jack legs by

operating levers.

26: Lower front jack legs by

operating levers.

27: Fit pins & R-clips to jack

legs (8 off).

Figure 4-5: Control Panel

Ver: C12+-EN-11595 Commissioning and Operation Page 41

C12+ Crusher

WARNING: The machine MUST be stationary and the crusher turned off whilst this

procedure is carried out.

Note: MACHINE MUST BE SHUT DOWN AND RESTARTED (Step 1 & 2) BEFORE JAW

CAN BE OPENED/ CLOSED.

1: Stop the machine. Refer to “Stopping the

Machine” on page 29.

2: Restart the machine. Refer to “Main Control

Devices” on page 26.

3: Press button jaw adjustment on. 4: Press button jaw in to close up jaw.

5: Press button jaw out to open up jaw. 6: Lock jaw when adjustment is complete.

Ignition Key

Page 42 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

4.9.1 Using Remote Pendent For Setting Material Output Size

4.9.2 Setting Material Output Size

Use suitable measuring equipment - ideally callipers - to measure

distance between opposing points on jaw plates at minimum jaw

opening, known as closed size setting - (CSS).

Measure jaw plates at opposing points as shown in the diagram.

The crusher must not be operated at Closed Size Settings

(CSS) of less than 75 mm (3") without prior approval in writing

from Extec Screens & Crushers Ltd.

Determining when the jaw is fully closed can be done by examining

the position of the alignment arrow on the jaw stock shaft end plate. When the indicator arrow is

pointing vertically up, the jaw stock is in its fully closed position. This can be seen by looking

through the slotted area on the flywheel guards. Use crusher operating buttons on engine idle

speed.

1: Turn to remote. 2: Remote pendent for opening jaw

1: Look through slotted area on guard at

alignment arrow on shaft end plate.

2: Alignment arrow points vertically up at

minimum jaw opening.

Ver: C12+-EN-11595 Commissioning and Operation Page 43

C12+ Crusher

4.10 Operating The Machine (Crushing)

When the machine is set up as described in the previous pages, it is now ready to be operated.

To operate machine, turn engine speed to No.2 position and then start systems in the following

sequence:

1. Side conveyor

2. Magnet

3. Main conveyor

4. Crusher

5. Feeder

6. Water Pump. (Where Fitted)

DO NOT START THESE SYSTEMS IF THEY ARE FULL OF MATERIAL. CLEAR ANY

MATERIAL AWAY BEFORE STARTING.

Prior to loading material into the machine, ensure that the machine is not vibrating or rocking

excessively. Stabilise with jacking legs if required, or relocate machine to more suitable ground.

Loading Material Into Machine:

1. Feeder MUST be running PRIOR to feed material being placed upon it. DO NOT start

feeder if it is full of material.

2. Material which is larger than 80% of feeder discharge chute should not be presented to

the feeder. STOP MACHINE and remove any large pieces of material with the

appropriate equipment. DO NOT use excavators to force any material into feeder as any

damage occurred from this action will invalidate any Extec Screens & Crushers Ltd

warrantees.

3. Material should be fed carefully, (not dropped onto feeder) from about 300 mm above

feeder. Ensure that feeder is evenly loaded over its entire length - excluding grizzly. This

is to help with screening fines material and to maximise production.

1: Turn engine speed switch to position No.2. 2: Start systems as per above sequence.

Page 44 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

4. It is recommended that an excavator is used to load material into hopper. DO NOT

OVER FILL HOPPER.

5. For maximum output and minimum wear, it is recommended that the crusher chamber is

fed consistently with the supply of material being steady and constant. STOP/ START

OPERATION OF THE FEEDER SHOULD BE AVOIDED.

6. Pressure switches are fitted to the crusher box side plate and should the crusher

chamber become overfilled for "X" minutes ("X" being adjustable to suit material) the

feeder will STOP until the material is reduced to an acceptable level. See 1: Adjusting

feeder speed using Webtec control. on page 44 for adjusting feeder control speed. See

2: Starting/ Stopping feeder speed using remote control. on page 44 for feeder cut-out

switch.

When the machine is set up as described in the previous pages, it is now ready to be used to

crush the desired material. DO NOT START CRUSHING UNTIL YOU HAVE READ AND

FULLY UNDERSTOOD THIS MANUAL.

1: Adjusting feeder speed using Webtec control. 2: Starting/ Stopping feeder speed using

remote control.

Webtec

Ver: C12+-EN-11595 Commissioning and Operation Page 45

C12+ Crusher

Feeder Cut-out:

The C-12 Crusher is fitted with a pressure sensing

device that will cut out the operation of the feeder

when the pressure in the crusher chamber exceeds

specified limits.

This reduces the chances of the crusher becoming

choked with material, as the machine will have more

time to deal with what is in the crusher chamber.

Once the pressure in the crusher chamber drops to

within specified limits, the feeder will automatically

restart to give an uninterrupted crushing process.

This system reduces the chances of having to

manually clear the crusher chamber and reduces

the amount of down time.

4.11 Reverse Jaw Operation

When crushing, the jaw of the machine may become jammed with material. If this happens, the

direction of crushing can be reversed in order to free the material. To do this, proceed as follows:

1. Stop the crusher.

2. Close down all running systems. See “Stopping the Machine” on page 29

3. Switch engine to No.1 position and restart all running systems except crusher. See

“Operating The Machine (Crushing)” on page 43 Use crusher reverse on.

4. Run crusher in reverse until material has become loose.

5. Close down all running systems. See “Stopping the Machine” on page 29

6. Switch engine to No.2 position and restart all running systems to resume normal

crushing. Use crusher reverse off.

Figure 4-6: Feeder cut out switch - on. Figure 4-7: Feeder cut out switch - off.

High Pressure

Feeder cuts out when

pressure in crusher box goes

over 200 bar.

Low Pressure

Feeder starts up again

automatically when pressure

drops below 120 bar.

Page 46 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

The above procedure may be repeated as often as necessary to try to release any blockages in

the crusher box. If the machine is unable to crush material that has become stuck in the jaw after

the crusher reverse function has been activated, the crusher may need to be cleared manually.

STOP MACHINE COMPLETELY & REMOVE IGNITION KEY BEFORE ATTEMPTING TO

MANUALLY CLEAR OBSTRUCTIONS FROM CRUSHER BOX.

Reverse jaw crushing should only be operated whilst engine speed is at No.1

position as damage can be done to machine if used at No.2 position.

4.12 Jaw Brake Pressure Adjustment

SAFETY NOTICE

The following procedures are carried out with the machine running so extra care MUST be taken

to ensure the safety of ANY personnel on or in the vicinity of the machine.

Figure 4−8: crusher reverse on Figure 4−9: crusher reverse off

Ver: C12+-EN-11595 Commissioning and Operation Page 47

C12+ Crusher

Forward Jaw Brake Pressure

1. Attach pressure gauge to pressure point as shown.

2. Start crusher on speed on No.2 then stop crusher. The pressure gauge should read 250

bar. If required, adjust the pressure using following procedure.

3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anti-

clockwise. To increase pressure, turn the screw clockwise. Turn screw about ¼ of a turn.

4. Repeat procedures 2 & 3 checking the pressure each time.

5. When the pressure reads 250 bar lock the screw in position with the attached lock nut.

6. The jaw will run for approximately 5 seconds when stopping.

Reverse Jaw Brake Pressure

Note: The jaw should only be run in reverse on speed No.1.

1: Forward Jaw Brake Pressure 2: Adjusting Pressure

1: Reverse Jaw Brake Pressure 2: Adjusting Pressure

Pressure Point

Grub Screw

Lock Nut

M15

Pressure Point

M15

Lock Nut

Grub Screw

Page 48 Commissioning and Operation Ver: C12+-EN-11595

C12+ Crusher

1. Attach pressure gauge to pressure point as shown.

2. Start crusher in reverse jaw on speed on No.1 then stop crusher. The pressure gauge

should read 350 bar. If required, adjust the pressure using following procedure.

3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anti-

clockwise. To increase pressure turn the screw clockwise. Turn screw about ¼ of a turn.

4. Repeat procedures 2 & 3 checking the pressure each time.

5. When the pressure reads 350 bar lock the screw in position with the attached lock nut.

6. The jaw will run for approximately 2 seconds when stopping.

Ver: C12+-EN-11595 Machine Maintenance Page 49

C12+ Crusher

Section 5 Machine Maintenance

5.1 Introduction

Maintenance is essential for safety and to ensure the best possible performance from your

C-12+ Crusher by reducing the chances of breakdowns.

WARNING: The machine MUST be switched off and isolated with the ignition keys removed

BEFORE making any adjustments.

DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on

the machine.

All adjustments must ONLY be carried out by trained personnel. All adjustments to modify

hydraulic system must ONLY be carried out by trained Extec service engineers.

5.2 Daily Maintenance Schedule

(Refer to the engine manufacturer’s handbook for engine oil specification.)

1: Check engine oil level. 2: Refill if necessary. (CN6125)

Oil Cap

Page 50 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.2.1 Air Cleaner Servicing

Check the service indicators on the air cleaner. Regardless of the condition of the service

indicator, remove the primary air cleaner as shown below and clean, from the inside, using

compressed air. Only clean the primary filter a maximum of 6 times. Never clean the secondary

air cleaner. After 3 primary air cleaner replacements, replace the secondary air cleaner.

3: Check fuel level.

4: Refill diesel tank using the diesel pump and

fuel suction pipe. Alternatively refill manually

after cleaning around the cap opening.

(CN6004)

5: Bleed diesel water trap. (EN1002)

6: Check radiator water level & refill if

necessary.

Use a 50/50 mixture of anti freeze and water.

Ver: C12+-EN-11595 Machine Maintenance Page 51

C12+ Crusher

Note: Service indicators are for showing when the air filter needs to be replaced or

cleaned. Test the service indicator as laid out in the engine manufacturer's

handbook.

1: Check the service indicator daily. (EN1008) 2: Unclip the cover and remove.

3: Remove and clean the primary air cleaner. The

primary air cleaner can be used up to six times if

properly maintained. Replace at least once a year.

(EN1003)

4: Only remove and replace secondary air cleaner

after three services. (EN1004)

When the engine is operating in environments that are dusty or dirty, air

cleaner elements may require more frequent replacement.

Page 52 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

Filter Maintenance List

5.3 Weekly Maintenance Schedule

Maintenance is essential for safety and to ensure the best possible performance from your

C-12+ Crusher by reducing the chances of breakdowns.

WARNING: The machine MUST be switched off and isolated with the ignition keys removed

BEFORE making any adjustments.

DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on

the machine.

All adjustments must ONLY be carried out by trained personnel.

5: Cover the turbocharger air inlet in order to keep

dirt out. Clean the inside of the air cleaner cover

and body with a clean, dry cloth.

6: Replace air cleaners and cover after cleaning.

Reset the air cleaner service indicator.

For detailed cleaning instructions, refer to the instructions in the engine

manufacturer's handbook.

Part Number Description QTY

1. EN1003 AIR PRIMARY FILTER 1

2. EN1004 AIR SECONDARY FILTER 1

3. EN1008 INDICATOR-AIR FILTER CHANGE 1

4. EN5020 VORTEX PRE-CLEANER

STOP MACHINE, ISOLATE AND REMOVE IGNITION KEY BEFORE

CARRYING OUT ANY MAINTENANCE ON THIS MACHINE.

Ver: C12+-EN-11595 Machine Maintenance Page 53

C12+ Crusher

1. Check the condition of conveyor belts, rollers and other moving parts.

2. Clear any obstructions from the grizzly bars and crusher chamber.

3. Check all bolts and panels are in place and secure.

4. Clear any build up of dust from the oil cooler and radiator using compressed air.

5. Check jaw plates for wear, and turn around or replace if necessary.

6. Check condition of service indicators on hydraulic filters, water trap and air breather.

Replace if necessary.

7. Examine toggle plate to make sure that it is free from cracks and other defects. Replace

if necessary.

8. Check toggle assembly for damage and clear any debris to ensure free movement of the

hydraulic cylinders.

9. Check toggle clamping ram and link arm ram bearings for any damage or wear. Replace

if necessary.

10. Examine liner plates inside crusher chamber for wear. Replace if necessary.

11. Check jaw brake pressure. Adjust if necessary. See “Jaw Brake Pressure Adjustment”

on page 46

12. Check emergency stops are working correctly.

13. Check crusher box front and rear beam fixing bolts. Tighten if necessary.

14. Check feeder oil level and grease bearings. See “Greasing Bearings” on page 54

15. Inspect and adjust all belt scrapers and sealing rubbers if necessary.

Note: FULL movement of the jaw should be performed on a weekly basis, to ensure the

adjustment wedge & clamping system are FREE moving and clear from any

obstruction.

Page 54 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.3.1 Checking Feeder Oil Level

Note: Always check both sides.

5.3.2 Checking/ Changing Hydraulic Tank Air Breather

5.3.3 Greasing Bearings

Extec Screens & Crushers Ltd. use SKF sealed-for-life bearings that reduce grease

consumption, lower life cycle cost, lower recycling costs and reduce pressure on the

environment. The results are dramatically increased uptime for the machines and the

consequent reduction in maintenance costs. Only apply grease where otherwise indicated.

1: Remove oil level plug.

If oil trickles out, there is enough oil in feeder -

if not, oil level needs to be topped up.

2: Remove oil filler plug.

Refill using Shell Omala 220 Gear Oil until oil

comes out of level hole. (CN6160)

If the service indicator is green, it is time to

replace the tank air breather (EN1523). Simply

remove air breather and replace with new one.

Also shown is the filter unit (EN1601)

Note: If optional oil cooler is fitted, then it must

be in the raised position & cover plate

removed to access the air breather.

1: Raise cover plate and examine service

indicator.

Ver: C12+-EN-11595 Machine Maintenance Page 55

C12+ Crusher

Follow maintenance instructions laid out in the engine manufacturer's handbook.

See following pictograms for details of grease points and types.

WARNING: NEVER USE GREASE CONTAINING MOLYBDENUM.

DOING SO MAY CAUSE DAMAGE TO MACHINE PARTS

AND WILL INVALIDATE ANY WARRANTY.

1: Torque Arm motor bearings 2: Torque Arm shaft bearings

3: Grease Points

Frame & Jaw Stock Bearings

Vogel Pump Unit

Grease NLGI Grade 2 (CN6110)

Maximum volume 5 to 6 litres

Torque Arm

Bearings

50 grams/ 40 hours

Grease LGHQ3/18

Feeder Unit

Fill to Oil Levels

EP220 Gear Oil (CN6160)

Maximum Vol. 5 litres

Track Gear Boxes

Fill to Oil Levels

EP90 Gear Oil

Maximum Vol. 5 litres

Page 56 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.3.4 Vogel Pump Unit

1. The Vogel Grease Warning Light on the control panel will lights up when the unit is

empty of grease. Refill the greasing unit using only NLGI Grade 2 grease. (CN6110)

2. Follow the maintenance and filling instructions as laid out in the manufacturer’s

handbook.

3. The Vogel Pump Unit are factory preset and should not need routine adjustment. The

recommended setting is 6 min./ hour.

5.3.5 Inspecting/ Adjusting Belt Sealing Rubbers

1: The Vogel greasing system is used for jaw stock shaft

and frame bearings. 2: Vogel Grease Warning Light

Only refill the greasing system with a NLGI Grade 2 grease. (CN6110)

1: Sealing rubber in correct

position & condition 2: Adjust as required. 3: Refit clamp fixing screws.

Ver: C12+-EN-11595 Machine Maintenance Page 57

C12+ Crusher

5.3.6 Adjusting Belt Scraper

5.3.7 Hydraulic Filter

Check service indicators on hydraulic filters when the machine is running. CHECKING

CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN MACHINE

IS RUNNING. STOP MACHINE BEFORE REPLACING ELEMENTS.

If required, adjust head drum scraper by

loosening bolts in Rosta springs, adjusting

scraper and re-tightening bolts.

Both sides should be adjusted simultaneously.

Figure 5-1: Adjusting Belt Scraper

1: Lift up cover (EN1402) & inspect service

indicator. (EN1505)

2: Replace elements if service indicator is red.

(EN1403)

Note: If optional oil cooler is fitted,

please refer to next page for

maintenance instructions for

hydraulic filters.

3: Replace cap, ensuring O-ring is in place. 4: Close and secure cover plate.

Page 58 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.3.8 Changing Hydraulic Water Trap

5.4 250 Hour Maintenance Schedule

Every 250 hours, the following maintenance must be carried out to ensure the best performance

and least possible amount of downtime from your machine. Refer to list in 5.10 for part No.

1. Follow maintenance instructions laid out in the engine manufacturer’s handbook.

2. Change the hydraulic water trap regardless of condition of service indicator.

3. Change the hydraulic tank air breather regardless of condition of service indicator.

4. Flush hydraulic system and change the hydraulic filters regardless of condition of

service indicator. To flush hydraulic system, proceed as follows:

a. Ensure all material has passed through the crusher and off the conveyor belts.

b. Stop the machine and replace the hydraulic filters with 3 micron flushing filters

(EN1405).

c. Fit new 10 micron water trap.

d. Check condition of hydraulic tank air breather. If the service indicator is red,

change it. Otherwise clean all dust from the base of the filter.

e. Run all systems for 4 hours with engine speed set to No.1 position. (DO NOT

FEED MATERIAL INTO THE MACHINE DURING THIS OPERATION.)

f. Stop machine and replace flushing filters with new 25 micron hydraulic filters.

5. Check for leaks on hydraulic pipes.

Note: When the water trap is taken

off, oil will spill out. Use a

suitable container to catch

any waste oil - expect

between 3 and 5 litres.

Replace water trap as

shown.

1: Replacing hydraulic water trap. (EN1401 &

EN1404)

CLEAN UP ANY OIL SPILLS AFTER PERFORMING THESE

OPERATIONS.

Ver: C12+-EN-11595 Machine Maintenance Page 59

C12+ Crusher

6. Inspect condition of conveyor belts and tracking.

7. Inspect condition of all drums and rollers.

8. Inspect toggle clamping and link arm ram bearings.

Note: The bearings on the jaw rams needs a thorough inspection with a view to change at

next 250 hour service.

9. Check drive belts for wear, swelling, softening and tension. Replace if necessary.

Note: Tension should remain constant during the belts working life and should not be re-

tensioned.

10. Clean out sediment bowl on fuel pre-filter.

Note: When sediment bowl is cleaned out, the fuel system will have to be re-primed.

Proceed as follows:

5.5 1000 Hour Maintenance Schedule

Every 1000 hours, the following maintenance must be carried out (refer to the list in 5.10 for part

No.):

1. Repeat 250 hour maintenance schedule.

2. Change oil in vibrating feeder.

3. Change diesel filters.

4. Replace toggle clamping & link arm ram bearings.

5. Change oil in tracks.

1: Loosen bleed screw on fuel filter. (EN1001)

2: Unscrew hand primer and pump until a

steady flow of fuel comes out of filter. (No

bubbles must be coming through fuel line.) Re-

secure hand primer after use. Re-tighten bleed

screw.

Page 60 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.5.1 Changing Oil in Tracks

To drain oil from the track gearbox, drive the machine until the oil drain plug is at the bottom of

the gearbox. Remove both plugs and the oil will drain out. Use a suitable container to collect

waste oil. Replace drain plug.

To refill track gearbox with oil, drive the machine until the gearbox is in the correct position. See

below.

Note: This will only be 1/3 turn of the track gearbox.

DO NOT drive machine any further until oil has been replaced in tracks. Remove the oil

level plug as shown in the photographs below. Fill with oil into the oil level plug until it

starts to come out of the plug hole. Replace oil level plug BEFORE driving the machine.

Each track gearbox will have to be maintained separately.

Disposing of waste oil must be done in a manner that complies with

current environmental legislation.

1: Track gearbox in correct position to refill with oil.

TOP

OIL FILL

LEVEL

OIL DRAIN

Ver: C12+-EN-11595 Machine Maintenance Page 61

C12+ Crusher

5.6 Track Adjustment

After maintenance or over time the track will become slack and will have to be adjusted. The

adjustment of the tracks operates through a tensioning cylinder (C). When the cylinder is filled

with grease it extends and pushes the spring tension unit (B), and the idler (A), forward. The

grease is filled through the track adjuster grease valve (D).

In order to establish if the track requires tensioning, move the Host machine a few metres

forwards and backwards on level ground. This allows the tracks to adopt their natural degree of

tension.

Note: Do not slew the machine.

When changing oil in the tracks, use Exol

Ethena EP90 Gear Oil.

2: Remove oil level plug.

WARNING!

Grease under pressure can cause serious injury. Never unscrew a track

adjuster valve by more than a ½ turn, when the track is under tension.

1: Track Adjustment

M10

Page 62 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

Using a straight edge and a measuring tape, measure the droop of the track group as shown at

(E). For this particular track set, the droop should not exceed 30 mm.

Note: It is also important that the track is not tensioned too tightly as this places excessive

loads on the gearbox and idler bearings. It will also lead to accelerated wear and

premature failures.

5.6.1 Increasing The Track Tension

To increase the tension of the track:

1. Remove the inspection cover on the side of the track frame as shown at (F).

2. Ensure that the track adjuster valve (H), is tight.

3. Attach the special grease gun connector (G), to a grease gun and fit it onto the track

adjuster valve (H).

4. Pump grease into the valve until the droop of the track is correct.

5. Move the Host machine backwards and forwards a few times more and then re-check

the droop. Add more grease if required.

6. Check for any escaping grease around the tensioning unit and finally close the

inspection cover when finished.

2: Track Adjustment Settings

30 mm (Max)

Ver: C12+-EN-11595 Machine Maintenance Page 63

C12+ Crusher

Important: Ensure that the correct grease is used.

5.6.2 Releasing The Track Tension

To the release the tension on the tracks:

1. Remove the inspection cover on the side of the track frame as shown at (F).

2. Loosen the track adjuster valve (H), by turning it one half turn anticlockwise.

3. Grease should now escape slowly from the track tensioning cylinder and the track should

slacken.

4. If the track fails to loosen, apply a little pressure to the idler end of the track to push the

idler group in.

5. Replace the inspection cover when completed.

3: Increasing The Track Tension

4: Releasing The Track Tension

Page 64 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.7 Turning/ Changing Jaw Plates

If, when examining jaw plates it is found that they are excessively worn they must be either

turned or replaced. Jaw plates will wear more at the bottom of the crusher chamber, as this is

where most of the crushing action takes place. The jaw plates can be turned around to maximise

their useful life. To change or turn jaws proceed as follows:

1. Always lockout the controls for the engine and the crusher.

2. Disconnect the batteries using the battery isolation switch located in the electrical control

box.

3. Do not allow personnel to work or walk under loads supported by a crane or hoist.

4. Use appropriate lifting devices to secure the load to the crane. See the following

paragraphs of this section for additional information.

Note: Only use certified and approved lifting equipment. Ensure that lifting equipment used meets

the applicable regulations i.e. that lifting equipment is strong and stable enough for the

intended use, is marked with a Safe Working Load (SWL), is suitably positioned and is

operated in a planned manner by competent persons.

Do not allow jaw plate to become so badly worn that the seats for the jaw

plate in crusher box or jaw stock become excessively worn. This may

result in the need for expensive repairs or new crusher box or jaw stock.

SAFETY

All personnel operating or servicing the crusher must

read and fully understand the safety information included

in Section 1 of this manual.

1: Inspect lifting equipment. Ensure the lifting

tools are undamaged.

Ver: C12+-EN-11595 Machine Maintenance Page 65

C12+ Crusher

5.7.1 Removing Swing Jaw Plates

1: Remove the guard and toggle cover plate

above the jaw stock. 2: Loosen and remove the wedge bolts.

3: Remove wedge bolts and wedges from swing

jaw stock only. 4: Wedges removed.

5: Insert lift hooks, ensuring they are central to

the wear plate and kept vertical / above the

point of lift.

6: Remove jaw plates using lifting hook & ropes

provided with machine and suitable lifting

equipment.

Page 66 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.7.2 Removing Fixed Jaw Plates

Screw control valve lever into the position as shown below. Remove again

after use. Accidental use could result in damage to the jaw plates.

1: Remove locking nuts to remove fixed jaw

plate.

2: Push wear plate release lever to bring fixed

wear plate forward.

3: Remove jaw plate using lifting hook & ropes

provided with machine and suitable lifting

equipment.

4: Pull wear plate release lever to move wedge

rams back into position.

Push

Pull

Ver: C12+-EN-11595 Machine Maintenance Page 67

C12+ Crusher

5.7.3 Replacing the Fixed Jaw Plate

1: Place lifting tools in jaw plate. Before lifting the plate

ensure the back face and pockets are clean of debris.

2: Ensure the lifting tool catches in the hole. Lift

jaw plate with suitable lifting equipment.

3: Ensure back of the plate is clean and smooth.

Clean out any accumulated debris in the recesses.

4: Place wedge in recess. The wedge should not rest on the lifting tool. See above photos for

approximate position.

Page 68 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5: Wedges in place and lined up. 6: Retract ram using the lever in the control box.

7: Pull wear plate release lever to move wedge

rams back into position. 8: Ram pin fully back. Clean mounting plate.

9: Loosen bolts on sealing plate. (C-10 Only.) 10: Sealing plate moved furthest back. (C-10

Only.)

Ver: C12+-EN-11595 Machine Maintenance Page 69

C12+ Crusher

11: Lower fixed jaw plate slowly into the crusher

box. Stand well clear off the jaw plate.

12: Leave a 10 to 15 mm gap on either side of the

jaw plate.

13: After lowered, check no gap exists at the

bottom.

14: Visually position the fixed jaw plate against

the sealing plate. (C-10 Only.)

15: Remove lifting equipment and fit jaw plate

bolts. 16: Screw on both nuts before tightening.

Page 70 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.7.4 Replacing the Swing Jaw Plate

17: Using a suitable pry bar check plate for central

position.

18: Tighten plain nut and torque. Lock after with

Nyloc nut.

1: Lift wedges onto machine. 2: Lift swing jaw plate as shown. Clean face and

pockets of the jaw plate first before lifting.

Ver: C12+-EN-11595 Machine Maintenance Page 71

C12+ Crusher

3: Position of hooks after jaw plate lifted 4: Lift jaw plate slowly into position.

5: Lift jaw plate slowly into position. Keeping well

clear slowly lower jaw plate into position.

6: The jaw plate recesses will audibly drop onto

the location point.

7: Ensure a even gap on both side. The jaw plate

must be flush with the mounting face.

8: The photo show a gap at the bottom which is

incorrect. Plate must be flush with jaw face.

Page 72 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

9: The photo show no gap at the bottom which is

correct. The plate is flush with jaw face. 10: Adjust plate position using lifting equipment.

11: Place a suitable bar in hole to help with lining

up the wedge.

12: Carefully slide the wedge into position.

Remove bar and slide wedge bolt into place.

13: Knock home wedge bolt. Repeat steps 10 to 12

for the opposite wedge.

14: Secure wedge bolt as shown. No gap must be

visible between the compression discs as in the

photo.

Ver: C12+-EN-11595 Machine Maintenance Page 73

C12+ Crusher

5.7.5 Changing Crusher Box Liner Plates

If, when examining liner plates, excessive wear is discovered, change liner plates by loosening

all bolts and removing liner plate as shown. Refit new liner plates and torque bolts to 711 Nm.

Always use suitable lifting equipment to remove plates.

DO NOT ATTEMPT TO REMOVE LINER PLATES BY HAND.

15: Close inlet chute cover. 16: Refit toggle cover plate and guard.

1: Changing Liner Plates

Page 74 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

5.8 Oils And Fluids

A full list of Substances Hazardous to Health associated with this equipment can be found in the

appendix of this document.

5.9 Toggle Plate Removal/ Replacement

To protect the crusher from the excessive loads generated by un-crushable objects, the jaw

stock is fitted with an overload protection device - "Toggle Plate". When the permissible loads

are exceeded, the Toggle Plate will collapse from elastic buckling. The crusher will then

automatically shut down, providing a degree of protection to valuable machine components.

Lub/ Oil and

Grease Points

Max.

Vol. Temperature Viscosity

Manufacturers Equivalent

Specifications

Extec Part

Number

Anti Freeze Shell Safe Anti Freeze Concentrate

Diesel 420Lt Shell Agricultural Gas Oil CN6004

Engine Oil 30Lt Shell Rimula Signia 10W-40 CN6125

30Lt Cold Weather Shell Diesel Engine Oil Rimula 5W-

Engine Oil -

Alternative

30Lt See Manufacturer’s Handbook

Feeder Gearbox 5Lt Shell Omala 220 Gear Oil CN6160

Frame & Jaw

stock Bearings

5-6Lt -20°C to +150°C SKF LGHB 2 (NLGI Grade 2) CN6110

Hydraulic System 1400Lt ISO VG 32 Shell Tellus Arctic 32

1400Lt ISO VG 46 Shell Tellus 46 CN6070

1400Lt ISO VG 68 Shell Tellus Oil 68

1400Lt ISO VG 100 Shell Tellus Oil 100

1400Lt Environmentally

friendly

Shell Naturelle HF-E 46

General

Lubrication Points

req.

Shell Albida EP2

Arctic Shell Aeroshell 33

Torque Arm

Bearings

1Lt Exxon Unirex N 3 Grease (LGHQ3)

Tracks 5Lt Exol Ethena EP90 Gear Oil

Tracks -

Alternative

5Lt Shell SPIRAX GSX75W-80

Ver: C12+-EN-11595 Machine Maintenance Page 75

C12+ Crusher

When this happens, clear any blockages from the machine and fit the replacement toggle in the

following way.

G1 - Charge Gauge

G2 - Clamp/ Accumulator

Gauge

Figure 5-2: View on hydraulic control box

1: Close jaw up to give a 30 to 40

mm gap.

2: Stop the machine. See

“Stopping the Machine” on

page 29

3: Using appropriate equipment

support the toggle plate.

Toggle release valve

Accumulator

Solenoid valve

30 to 40 mm

gap

Page 76 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

4: Remove toggle support arm

tie bar & bush. (Note: Only one

bolt shown.)

5: Screw in relief valve

cartridge to disperse the

accumulator pressure.

6: Restart the machine and

leave speed switch at position

No.1. Do Not Operate the Jaw

Lock.

7: Unscrew locking screw.

8: Utilise screw as a valve

handle and push valve handle

to release toggle plate.

9: Stop the machine. See

“Stopping the Machine” on

page 29

10: Lower existing toggle onto

main conveyor. Remove and

replace with new toggle plate.

11: Examine toggle clamping

and lift ram bearings for cracks

due to toggle replacement.

Replace if necessary.

12: Raise new toggle plate into

position.

13: Replace toggle support arm

tie bar and bush. (Note: Only

one bolt shown.)

14: Pull back the toggle

release valve handle. This will

then clamp the toggle plate

into position.

15: Remove valve handle and

lock back into position shown

above.

Tie bar & bush

Relief valve

Locking screw

Push

Tie bar & bush

Pull

Ver: C12+-EN-11595 Machine Maintenance Page 77

C12+ Crusher

WARNING:

a. Ensure ALL personnel are clear of the machine BEFORE releasing the jaw stock.

b. Ensure that ALL guards are refitted and that the feeder, crusher and conveyor belts are

empty BEFORE restarting machine.

5.10 Maintenance and Service Parts

For 250 hours the required items are:

16: Restart machine and press Jaw Lock ON

button. Screw out relief valve until accumulator

pressure gauge reads 155 - 170 bar.

17: Adjust to the required closed size setting.

See “Setting Material Output Size” on page 40

Part No. Part Description Quantity

1. EN5020 VORTEX PRE-CLEANER - CV-15922 1

2. EN1402 FILTER HOUSING 2

3. EN1505 VISUAL POP UP INDICATOR - SUITS MP1003A 2

4. EN1601 FILTER UNIT 1

5. HF1017 FILTER SUCTION STR1004SG1M90-2 6

6. EN1523 DESICCANT AIR BREATHER COMPLETE 1

7. EN1401 HYDRAULIC WATER TRAP FILTER 1

8. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1

9. EN1403 RETURN LINE ELEMENT 2

10. EN1404 HYDRAULIC WATER TRAP FILTER 1

11. EN1008 AIR FILTER INDICATOR 1

12. EN1003 PRIMARY AIR FILTER 1

13. EN1004 SECONDARY AIR FILTER 1

14. EN1000 ENGINE OIL FILTER 1

15. EN1001 ENGINE PRIMARY FUEL FILTER 1

16. EN1002 ENGINE SECONDARY FUEL FILTER 1

17. EN1405 3 MICRON FLUSHING FILTER 1

Relief valve

Page 78 Machine Maintenance Ver: C12+-EN-11595

C12+ Crusher

For a 1000 hours add the extra items:

Part No. Part Description Quantity

18. EN1000 ENGINE OIL FILTER 1

19. EN1001 ENGINE PRIMARY FUEL FILTER 1

20. EN1002 ENGINE SECONDARY FUEL FILTER 1

Ver: C12+-EN-11595 Trouble Shooting Guide Page 79

C12+ Crusher

Section 6 Trouble Shooting Guide

Below is a list of some of the common problems that might occur on your machine. If these

problems arise, carry out the checks listed.

PROBLEM SOLUTION

Engine losing power or hard to

start.

Check air filter isn’t blocked.

Check diesel filter and sediment bowl.

Engine won't start or keeps

shutting off.

Check that emergency stops are not pushed in.

Check water level in radiator.

Check fuel level.

Check that the batteries are charged and that the

terminals are tight.

Check oil pressure, temperature, battery and over-speed

warning lights on electrical control panel.

Crusher won't start. Check that "Crusher" button is "ON" in electrical box.

Check fuel level.

Check hydraulic oil level in tank.

Check that there are no hydraulic pipes leaking.

Check flywheel belt tension.

Check engine speed switch is at No.2 position.

Clean air filter, diesel filter & diesel sediment bowl.

Check control pressure. See “Control Block Pressure” on

page 84

Flywheel slowing under load. Check hydraulic oil level in tank.

Check that there are no hydraulic pipes leaking.

Check flywheel belt tension.

Check engine speed switch is at No.2 position.

Clean air filter, diesel filter & diesel sediment bowl.

Check pressure at motor control block. See “Control

Block Pressure” on page 84

Feeder not working. Check Webtec is fully open.

Check pressure on at 4 station manifold using 0 - 250 bar

pressure gauge. See “Checking 5 Station Manifold

Pressure” on page 83

Page 80 Trouble Shooting Guide Ver: C12+-EN-11595

C12+ Crusher

"Knocking" noise coming from

toggle.

Check clamp pressure is between 155 - 170 bar.

Check operation of toggle cylinders and ensure area is

clear of debris.

Machine "Rocking" excessively. Check flywheel alignment.

Check ground conditions are firm and level.

Check tracks are not slack. If they are see 5.6.1

Increasing The Track Tension on page 62.

Machine not tracking. Check oil level in the hydraulic tank.

Check that Interlock and Track buttons are on.

Check remote handset is fully charged. Plug in Hard Wire

Drive and try to move machine.

Check that all levers are in their central position and

check if the crusher operates. If Crusher operates and

levers are central but the machine still won't track, this

may indicate an electrical problem. Contact Extec

Screens & Crushers Ltd immediately.

Main, Side or Magnet Conveyor

belts jammed.

Check belt tension.

Ensure that there is no build-up of material underneath

machine.

Clean under machine as shown in following photographs

as required.

Vogel Grease Warning Light on

the control box lights up.

Refill the greasing unit. Follow the maintenance and filling

instructions as laid out in the manufacturer’s handbook.

If the light persist check that the manifold on the jaw stock

is funtioning correctly.

Check for any possible blockages.

1: Using jacking legs, lift the machine off

ground.

2: Ensure that locking pins and R-clips are fitted

BEFORE cleaning below the machine.

PROBLEM SOLUTION

Ver: C12+-EN-11595 Trouble Shooting Guide Page 81

C12+ Crusher

6.1 Test Procedures for Electronics

See drawings in the Appendix B: Drawing Pack for lamp diagnostics, jaw control and wiring

diagrams.

Symptoms:

Engine is shutting down and remote stop lamp on EPU is showing.

The crusher electronics shuts down the engine via the EPU for 3 reasons:

1. Signal received by receiver from correctly coded handset requesting “fast stop”.

2. Red button on override handset has been pressed.

3. Crusher control box has lost communications with the receiver unit.

To identify which of the above cases is correct please look at the lamps above the interlock on

switch, the interlock off switch and the lamp above the jaw remote switch.

Case 1)

Receiver believes it is receiving a signal from a handset. Lamp state as follows:

Lamp above jaw remote switch: Flashing

Lamp above interlock off switch: Lit

Lamp above interlock on switch: Dark

Before the crusher shuts down, the green lamp on the track LED box should flash briefly to

indicate signal being received from handset.

Check:

All handsets are switched off. If necessary remove batteries from small handset.

Case 2)

Override handset used. Lamp state as follows:

Lamp above jaw remote switch: Flashing

Lamp above interlock off switch: Dark

Lamp above interlock on switch: Dark

Check:

Unplug manual handset, check back of socket for manual handset for dirt/ water contamination

or damage to wiring.

Page 82 Trouble Shooting Guide Ver: C12+-EN-11595

C12+ Crusher

Case 3)

Lost communications. The crusher control box (unit with 36 way connector inside switch box) is

having problems communicating with the receiver unit. Lamp state as follows:

Lamp above jaw remote switch: Lit

Lamp above interlock off switch: Flashing

Lamp above interlock on switch: Flashing

Check:

• Receiver is switched on, red lamp should flash whilst crusher is still running, will change

to constantly illuminated when crusher shuts down.

• Track lamps run through start up test, this test is actually performed by the receiver, if the

track lamps perform test then the receiver is communicating correctly with the track

lamps box.

• Check 6 way connector near the receiver; all wires are matched up with the correct

colour wire on both sides of the receiver. Connector is plugged in securely and all wires

are secure in the crimp contacts.

• Check yellow and white wires inside switch box are securely fitted to screw terminals.

• Check yellow and white wires from screw terminal inside switch box to 36 way connector

on crusher control box. White wire should go to bottom row, end contact on the right of

the connector as you look into the switch box. The yellow wire is on the same row to the

left of this. The important point is that the white wire is on the end contact and the yellow

is one contact in. Check these wires to ensure they are not swapped or poorly crimped.

Ver: C12+-EN-11595 Trouble Shooting Guide Page 83

C12+ Crusher

6.2 Checking Hydraulic Pressure

6.3 Checking 5 Station Manifold Pressure

Check pressure at test points shown to check the feeder, magnet, side and main conveyor using

a 0 - 250 bar pressure gauge. Pressure readings when running empty should be:

4. Side conveyor - 30 bar. Peak pressure - 200 bar.

5. Feeder (Cold start) - 100 bar - this should drop to 50 bar when warm. Peak pressure -

200 bar.

6. Spare

7. Main conveyor - 50 bar. Peak pressure - 240 bar.

8. Magnet - 30 bar. Peak pressure - 200 bar.

1: Check tank return pressure

using a 0 - 10 bar pressure

gauge - this should be not

greater than 4 bar.

2: Check control pressure using a

0 - 100 bar pressure gauge. This

should be 40 bar at all times.

3: Check suction pressure using

a 0 - 6 bar pressure gauge - this

should be between ½ bar min.

and 1½ bar max.

Figure 6-1: Test points are on manifold block on

side of valve plate.

1 2 3

4 5

Page 84 Trouble Shooting Guide Ver: C12+-EN-11595

C12+ Crusher

6.4 Control Block Pressure

Check pressure at motor control block using a 0 - 400 bar pressure gauge as shown. Pressure

readings should be:

Running empty cold start up max 70 bar. Should drop to 10 - 20 bar when warm.

Recycling concrete, etc. 100 - 150 bar.

Medium rock 150 - 250 bar.

Hard rock 200 - 300 bar.

Note: A high pressure reading when crusher is empty would indicate a mechanical problem

with the crusher, such as an obstruction between jaw stock and side of crusher box.

If this occurs, STOP MACHINE & INVESTIGATE IMMEDIATELY.

IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED SOLUTION,

OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT Extec Screens & Crushers

Ltd SERVICE DEPARTMENT FOR FURTHER ASSISTANCE.

ADJUSTING PRESSURE SETTINGS OR REFILLING HYDRAULIC OIL ON THE MACHINE

SHOULD ONLY BE CARIED OUT BY TRAINED Extec Screens & Crushers Ltd SERVICE

ENGINEERS.

Figure 6-2: Checking Control Block Pressure

Ver: C12+-EN-11595 Appendix A Page 85

C12+ Crusher

Appendix A Parts Manual

Contact Details

Extec Screens & Crushers Ltd

Hearthcote Road

Swadlincote

Derbyshire

DE11 9DU

United Kingdom

Telephone: +44 (0)1283 212121

Fax: +44 (0)1283 226465

Parts and Service: +44 (0)8000 181945

www: http://www.extecscreens.com

Page 86 Ver: C12+-EN-11595

C12+ Crusher

Note: Every effort has been made to ensure the accuracy of this manual at the time of publica-

tion. However, with Extec Screens & Crushers Ltds' policy of continually improving their

products, your machine may not coincide exactly with this manual. Therefore, before

placing any order for spare parts, we recommend that you contact our Service Depart-

ment (with your machine Serial No.) for Part No. verification.

Ver: C12+-EN-11595 Parts Manual Contents Page 87

C12+ Crusher

Parts Manual Contents

Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Chassis, Walkways and Tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Magnetic Conveyor and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Feeder and Vibrator Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Transfer Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Power Pack - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Main Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Crusher - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Crusher - Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Crusher - Torque Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Crusher - Jaw Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Crusher - Toggle Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Hydraulic Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Deflector Door - Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Stickers - English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Transport Bogie and Fifth Wheel - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Light Stand - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Water Pump - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Page 88 Loose Items Ver: C12+-EN-11595

C12+ Crusher

AA.1 Loose Items

1: LOOSE ITEMS

Part No. Part Description Quantity

1. EL2069 MANUAL HANDSET 1

2. EL2009 UMBILICAL CHORD (7 m) 1

3. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

4. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1

5. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1

6. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

7. EL2110 JAW ADJUST REMOTE CONTROL 1

8. EL4424 REMOTE CONTROL HANDSET (433 MHz) 1

9. EL4420 FEEDER REMOTE CONTROL (433 MHz) 1

10. FADL1006 1 D SHACKLE (M24 PIN) 2

11. HV1052 SPOOL LEVER HANDLE 2

7 9 3-6

1 8

Ver: C12+-EN-11595 Loose Items Page 89

C12+ Crusher

12. J4840000 LIFTING PLATE ROPES 1

13. J4870000 FIXED WEARPLATE WEDGEBOLT SPANNER (55 & 65 A/F) 1

14. J6360000 FIXED JAW WEARPLATE LIFTING TOOL 2

15. UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 1

16. HHGR33 GREASE NIPPLE ADAPTER HOSE 1

Part No. Part Description Quantity

Page 90 Chassis, Walkways and Tracks Ver: C12+-EN-11595

C12+ Crusher

AA.2 Chassis, Walkways and Tracks

1: CHASSIS ON TRACK

2: CHASSIS FRONT END 3: CHASSIS REAR END

29 24

11 9 10

Ver: C12+-EN-11595 Chassis, Walkways and Tracks Page 91

C12+ Crusher

4: JACKING LEG 5: JACKING LEG MOUNTED

6: VIEW OF TRACKS

Page 92 Chassis, Walkways and Tracks Ver: C12+-EN-11595

C12+ Crusher

7: WALKWAY

Part No. Part Description Quantity

1. A4110000 JACKING LEG INNER 4

2. A5020000 WATER MANIFOLD 1

3. A6080000 TRACK MOTOR COVER PLATE 2

4. A6160000 JACKING LEG COVER REAR LEFT 1

5. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1

6. A8890000 MAGNET SUPPORT FRAME 1

7. A13920000 UNDERCARRIAGE MOUNTING FRAME 1

8. A13930000 TRACK LOCATION DOWEL 4

9. A14040000 DIESEL TANK SUPPORT 1

10. A14050000 REAR BASE CROSS MEMBER 1

11. A14060000 CHASSIS STIFFENING PLATE 1

22 23

19 16

Ver: C12+-EN-11595 Chassis, Walkways and Tracks Page 93

C12+ Crusher

12. A14130000 TRI-AXLE BOGIE MOUNTING A/R

13. A14180000 JACKING LEG 4

14. A14200000 WALKWAY BRACKET 4

15. A14460000 JACKING LEG COVER 2

16. A14830000 INFILL PANEL 1

17. A14840000 WALKWAY ASSEMBLY NON-DRIVE SIDE 1

18. A14850000 WALKWAY ASSEMBLY DRIVE SIDE 1

19. A14860000 ACCES PLATFORM INFILL PANEL 1

20. A14880000 WALKWAY END RAILING (LARGE R/H) 1

21. A14890000 WALKWAY END RAILING (LARGE R/H) 1

22. A14900000 WALKWAY RAILING 2

23. A14910000 WALKWAY RAILING 2

24. A14920000 MAGNET SUPPORT R/H 1

25. A14930000 MAGNET SUPPORT L/H 1

26. A14960000 CONVEYOR SUPPORT BEAM 1

27. A14970000 WALKWAY BRACKET 2

28. A15000000 ALUMINIUM LADDER 2

29. A15160000 CHASSIS 1

30. A15240000 EMERGENCY STOP GUARD 1

31. A15250000 EMERGENCY STOP GUARD 1

32. A15780000 BOTTOM CROSS BEAM 1

33. A15870000 TIE BRACKET 2

34. A15880000 TIE BRACKET 2

35. FAB30X200 M30X200 HT BOLT 4

36. FAN30N M30 NYLOC NUT 4

37. HR1028 JACKING LEG HYDRAULIC RAM 4

38. HV3019 TRACK CONTROL BLOCK 2

39. HV3530 TRACK RELIEF VALVE 4

40. HV8004 ¾" BSP BALL VALVE 2

41. PN1085 PIN 4

42. PN1088 PIN 8

43. UC2020 TRACK COMPLETE 1

44. UC5002 TRACK MOTOR 2

Part No. Part Description Quantity

Page 94 Hopper Ver: C12+-EN-11595

C12+ Crusher

AA.3 Hopper

1: HOPPER DOORS

2: HOPPER RAMS

9 18 11 10 7 17

12 13

Ver: C12+-EN-11595 Hopper Page 95

C12+ Crusher

3: HOPPER FRAME

Part No. Part Description Quantity

1. A15140000 FEEDER MOUNTING FRAME ASSY 1

2. A15150000 FEEDER MOUNTING FRAME ASSY 1

3. A15170000 FEEDER REAR CROSS BRACE 1

4. A15180000 FEEDER FRAME CROSS BEAM 1

5. A15200000 FEEDER MOTOR GUARD 1

6. A16590000 FEEDER FRAME CROSS BEAM 1

7. C1020000 HOPPER DOOR TIE BAR 1

8. C1080000 HOPPER REAR DOOR RAM SHIELD 1

9. C9250000 HOPPER R/H SIDE DOOR 1

10. C9260000 HOPPER L/H SIDE DOOR 1

11. C9270000 HOPPER REAR DOOR 1

12. FAB20X150 M20 X 150 BOLT 1

13. FAB24X90 M24 X 90 HT BOLT 2

14. FAB30X200 M30 X 200 HT BOLT 4

Page 96 Hopper Ver: C12+-EN-11595

C12+ Crusher

15. HR1044 HYDRAULIC RAM 1

16. HR1045 HYDRAULIC RAM 2

17. PN1087 PIN 2

18. PN1089 PIN 2

19. PN1092 PIN 2

20. PN1179 PIN 2

Part No. Part Description Quantity

Ver: C12+-EN-11595 Magnetic Conveyor and Supports Page 97

C12+ Crusher

AA.4 Magnetic Conveyor and Supports

4: MAGNETIC CONVEYOR FITTED

5: MAGNETIC CONVEYOR

Part No. Part Description Quantity

1. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1

2. A8890000 MAGNET SUPPORT FRAME 1

3. FAEB1002 M24 LIFTING EYE 4

4. HM1010 BELT DRIVE MOTOR 305 cc 1

5. MA1001 COUPLEX CONNECTOR 4

6. MA1050 CP20/80SC2 ERIEZ MAGNET 1

MA1150 CP25/80 SC2 ERIEZ MAGNETCOMPLETE WITH MOTOR (OPTION) 1

7. MA1051 DRIVE PULLEY 1

8. MA1052 NON DRIVE PULLEY 1

9. MA1053 PLUMBER BEARINGS 4

10. MA1054 CONVEYOR BELT 1

11. MA1055 DRIVE COUPLING 1

12. MA1060 CHAIN (10 LINK) 2

13. MA1065 CHAIN (16 LINK) 2

Page 98 Feeder and Vibrator Box Ver: C12+-EN-11595

C12+ Crusher

AA.5 Feeder and Vibrator Box

1: VIEW ON FEEDER ASSEMBLY 2: VIEW ON DISCHARGE CHUTE

3: VIEW ON DISCHARGE CHUTE EXTENSION 4: VIEW ON DISCHARGE CHUTE

5: VIEW ON FEEDER WEAR PLATES 6: VIEW ON FEEDER SUPPORT SPRINGS

7: VIEW ON UNDERSIDE OF FEEDER 8: VIEW ON MOTOR GUARDS

35 34 32 37 36 42 33

Ver: C12+-EN-11595 Feeder and Vibrator Box Page 99

C12+ Crusher

9: VIEW ON IN SIDE OF VIBRATOR BOX 10: VIEW ON NON-DRIVE SIDE BEARINGS

11: VIEW ON NON-DRIVE SIDE BEARING

PLATES 12: VIEW ON GEARS

13: VIEW ON DRIVE SIDE BEARINGS 14: VIEW ON OIL THROWER

15: VIEW ON DRIVE SIDE BEARING COVER 16: VIEW ON MOTOR & COUPLING ASSEMBLY

Page 100 Feeder and Vibrator Box Ver: C12+-EN-11595

C12+ Crusher

Part No. Part Description Quantity

1. A15200000 FEEDER MOTOR GUARD 1

2. A13570000 DISCHARGE CHUTE EXTENSION 1

3. BT3001 BEARING 4

4. BT3503 LOCK NUT 1

5. BT3504 LOCK WASHER 1

6. BT5006 TAPER LOCK BUSH (SHAFT) 1

7. BT5020 TAPER LOCK BUSH (MOTOR) 1

8. BT6514 SPIDER 1

9. BT6515 COUPLING INCLUDES 6, 7 8 1

10. BT8001 O-RING SEAL 2

11. BT8006 OIL SEAL 4

12. BT8506 O-RING SEAL 4

13. FAKS14X09 KEY (14 x 9 x 25 mm) 1

14. FAKS22X14 KEY (22 x 14 x 50 mm) 2

15. FAS10X20 M10 x 20 SET SCREW DRILLED 6

16. H2000000 VIBRATOR BOX HOUSING ASSEMBLY 1

17. H2010000 INSPECTION COVER PLATE 1

18. H2020000 GEAR WHEEL (57 TEETH) 2

19. H2030000 COVER PLATE GASKET 1

20. H2040000 OIL THROWER 1

21. H2050000 INNER BOLT RETAINING PLATE 4

22. H2060000 SHAFT END PLATE 2

23. H2070000 SHAFT END PLATE (DRIVE SIDE) 1

24. H2080000 OUTER COVER 1

25. H2090000 BEARING CARTRIDGE 4

26. H2100000 BEARING RETAINING PLATE 2

27. H2120000 BEARING RETAINING PLATE (DRIVE SIDE) 2

28. H2140000 GEAR SPACER RING 2

29. H2160000 OUTER COVER (DRIVE SIDE) 1

30. H2170000 DRIVE SHAFT 1

31. H2180000 DRIVEN SHAFT 1

32. H2310000 FEEDER BED WEAR PLATE 2

Ver: C12+-EN-11595 Feeder and Vibrator Box Page 101

C12+ Crusher

33. H2390000 SPRING 8

34. H2480000 OUTLET WEAR PLATE 1

35. H2550000 OUTLET SIDE WEAR PLATE 1

36. H2560000 OUTLET SIDE WEAR PLATE (DRIVE SIDE) 1

37. H2610000 GRIZZLY BAR ASSEMBLY (44 - 70mm) 1

H488000 GRIZZLY BAR ASSEMBLY (50mm GAP) (OPTION) 1

38. H4970000 DISCHARGE CHUTE 1

39. H7450000 MOTOR MOUNTING COWL 1

40. H8260000 FEEDER ASSEMBLY 1

41. HM1034 HYDRAULIC MOTOR 1

42. RU5103 SPRING MOUNT 16

Part No. Part Description Quantity

Page 102 Transfer Chute Ver: C12+-EN-11595

C12+ Crusher

AA.6 Transfer Chute

1: TRANSFER CHUTE ASSEMBLY

Part No. Part Description Quantity

1. A4650000 DEFLECTOR PLATE 1

2. A7730000 TRANSFER CHUTE HANDLE 1

3. A7840000 TRANSFER CHUTE 1

4. A14120000 MOUNTING BRACKET 2

5. BT2501 DISCHARGE CHUTE PIVOT BEARING 2

6. PN1093 DEFLECTOR PLATE PIVOT BAR 1

7. PN1094 DEFLECTOR PLATE PIVOT BAR 1

Ver: C12+-EN-11595 Power Pack Page 103

C12+ Crusher

AA.7 Power Pack

1: VIEW OF ENGINE 2: DIESEL WATER TRAP

3: L/H VIEW OF POWER PACK

21 14 8 9

Page 104 Power Pack Ver: C12+-EN-11595

C12+ Crusher

4: R/H VIEW OF POWER PACK

5: EXHAUST CLAMPS

10 5

6 16

Hidden

Ver: C12+-EN-11595 Power Pack Page 105

C12+ Crusher

6: ACCESS DOORS

7: ACCESS DOOR

33 30 27

Page 106 Power Pack Ver: C12+-EN-11595

C12+ Crusher

8: VIEW ON TOP OF POWER PACK

9: VIEW INSIDE POWER PACK

Ver: C12+-EN-11595 Power Pack Page 107

C12+ Crusher

10: VIEW ON BOTTOM OF POWER PACK 11: VIEW ON BOTTOM OF POWER PACK

Part No. Part Description Quantity

1. A15900000 PIPE TRAY 1

2. B3320000 BASE PLATE 1

3. B3330000 BASE PLATE 1

4. B3470000 ACCESS DOOR 1

5. B5060000 VALVE ACCESS DOOR 1

6. B5610000 EXHAUST SHROUD 1

7. B6640000 POWER PACK FRAME 1

8. B6650000 FRAME INFILL PANEL 1

9. B6660000 RADIATOR DOOR 2

10. B6670000 PERFORATED PUMP COVER 1

11. B6690000 END SIDE PANEL 1

12. B6700000 INFIL PANEL 1

13. B6740000 ENGINE COVER 1

14. B6750000 AIR FILTER PIPE 1

15. B6760000 FILTER BRACKER 1

16. B6770000 COMPLETE EXHAUST 1

17. B7740000 PIPE BRACE 1

18. B7890000 OIL COOLER COVER 1

19. B7910000 MESH PANEL 1

20. CN6125 RIMULA SIGNIA ENGINE OIL 30

1 3 2

Page 108 Power Pack Ver: C12+-EN-11595

C12+ Crusher

21. EN5020 VORTEX PRE-CLEANER 1

22. EN7974 CATERPILLAR C9 INDUSTRIAL C ENGINE 1

23. EX2013 RAIN CAP 1

24. EX2014 FLEXIBLE HOSE CLAMP 2

25. EX2015 CLAMP 3

26. FD1005 GAS STRUT 4

27. FD1006 GAS STRUT 2

28. FD1504 GAS STRUT EYE 8

29. FD2007 PLASTIC PULL HANDLE 5

30. FD2102 HINGE 14

31. FD2105 HINGE 2

32. FD3112 CAM BAR 1

33. FD3114 ANTI LOOSE FASTNER 2

34. FD4001 LOCKING BARREL 1

35. HV8506 DRAIN TAP 1

Part No. Part Description Quantity

Ver: C12+-EN-11595 Power Pack - Hydraulics Page 109

C12+ Crusher

AA.8 Power Pack - Hydraulics

1: HYDRAULIC TANK 2: HYDRAULIC TANK BREATHER

3: HYDRAULIC RETURN FILTERS 4: HYDRAULIC TANK MANIFOLD AND GAUGE

5: HYDRAULIC TANK - BELOW RETURN FILTERS 6: HYDRAULIC TANK - BELOW RETURN FILTERS

23 23 37 35 34 33 13 17

23 55

27 37 29

Page 110 Power Pack - Hydraulics Ver: C12+-EN-11595

C12+ Crusher

7: HYDRAULIC TANK BULKHEAD 8: VIEW ON CENTRE WALKWAY

9: VIEW ON HYDRAULIC PUMPS 10: VIEW ON HYDRAULIC PUMPS

11: HYDRAULIC WATER TRAP 12: VIEW ON PTO PUMP

31 31

Hidden

Ver: C12+-EN-11595 Power Pack - Hydraulics Page 111

C12+ Crusher

13: VIEW ON VALVE PLATE ASSEMBLY

14: VIEW ON SOLENOID VALVE 15: VIEW ON 5 STATION MANIFOLD BLOCK

43 44

57 49

52 51

48 57 54

Page 112 Power Pack - Hydraulics Ver: C12+-EN-11595

C12+ Crusher

16: OIL COOLER HOUSING

Part No. Part Description Quantity

1. B1300000 HYDRAULIC TANK LID 1

2. B1310000 HYDRAULIC TANK LID 1

3. B1390000 HYDRAULIC TANK MANIFOLD 1

4. B2410000 HYDRAULIC TANK LID GASKET 2

5. B3260000 WATER TRAP FILTER BRACKET 1

6. B3340000 HYDRAULIC MANIFOLD 1

7. B5420000 WEBTEC LUG 1

8. B6680000 SUCTION PIPE 1

9. B6720000 HYDRAULIC TANK 1

10. B6730000 VALVE MOUNTING PLATE 1

11. B8340000 HYDRAULIC PUMP SUPPORT HOUSING 1

12. EN1401 HYDRAULIC WATER TRAP CASING WITH FILTER 1

13. EN1402 COMPLETE FILTER ASSEMBLY (GASKET INCLUDED) 2

14. EN1403 RETURN LINE ELEMENT (25 µm) 2

15. EN1404 HYDRAULIC WATER TRAP 1

16. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1

17. EN1505 VISUAL POP UP INDICATOR 2

18. EN1523 DESICCANT AIR BREATHER COMPLETE 1

19. EN1601 LOCKABLE FILLER CAP 1

Hidden

Ver: C12+-EN-11595 Power Pack - Hydraulics Page 113

C12+ Crusher

20. EN2029 COUPLING 1

21. EX5000 OIL COOLER 1

22. EX5001 FAN ASSY 1

23. FAHC1035 MIKLOR CLIP 47-51 24

24. HA00014045 HA00014045 1

25. HA01200087 1/2 BSP X 1 1/16 SAE M/M 1

26. HA0340052 3/4"BSP-1 1/16"SAE MM ADAPT 2

27. HA03400062 1½" - ¾" BSP M-F ADAPTER 1

28. HA1000019 1½" - 1" BSP M-F ADAPTER 1

29. HA1000026 1" - 1¼" BSP M-M ADAPTER 2

30. HA1014007 1¼" BSP M-F ADAPTER 4

31. HA1014012 1¼" BSP M-F 90° SWEPT SWIVEL 5

32. HA1051603 1 5/16 12UNF x 1¼ BSP M/M 2

33. HA1120001 1½” - 2½” BSP F-M BUSH 4

34. HA1120004 1½" BSP M-F ADAPTER 4

35. HA1120005 1½" BSP MALE TEE 4

36. HA1120006 1½" BSP 135° INSERT 2

37. HA1120007 1½" BSP SWEPT 90° INSERT 4

38. HF1017 SUCTION FILTER 6

39. HG1002 5" TEMP/LEVEL GAUGE 1

40. HP1034 HYDRAULIC PUMP 1

41. HP1042 HYDRAULIC PUMP 1

42. HP1055 TRIPLE PUMP 1

43. HV1047 TWO DIRECTIONAL SPOOL VALVE 2

44. HV1505 ANTICAVITATION VALVE 4

45. HV1516 RELIEF VALVE

46. HV2006 FLOW CONTROL VALVE 1

47. HV3013 PIPE MANIFOLD 1

48. HV3017 4 STATION SOLENOID VALVE (INCL HV3521, HV3522, HV8501) 1

49. HV3021 5 STATION SOLENOID BLOCK (INCL HV3527, HV3528) 1

50. HV3501 7 PORT MANIFOLD BLOCK 1

51. HV3521 VALVE 1

52. HV3522 VALVE 3

Part No. Part Description Quantity

Page 114 Power Pack - Hydraulics Ver: C12+-EN-11595

C12+ Crusher

53. HV3527 VALVE 5

54. HV3528 RELIEF VALVE 5

55. HV5002 1" BSP 0.5 BAR CHECK VALVE 2

56. HV8008 1¼" L/P BALL VALVE 6

57. HV8501 ¼" TEST POINT 16

58. RU6012 OIL SUCTION HOSE 1

Part No. Part Description Quantity

Ver: C12+-EN-11595 Control Boxes Page 115

C12+ Crusher

AA.9 Control Boxes

17: ELECTRICAL CONTROL BOX

18: VIEW ON INSIDE OF ELECTRICAL CONTROL BOX

31 4

Page 116 Control Boxes Ver: C12+-EN-11595

C12+ Crusher

19: HYDRAULIC CONTROL BOX

20: VIEW ON ACCUMULATOR PRESSURE

GAUGES

21: VIEW ON ISOLATION SWITCH AND

BATTERIES

Part No. Part Description Quantity

1. A5020000 WATER MANIFOLD 1

2. A6590000 MOUNTING BRACKET 1

3. A7700000 INDICATOR PLATE 1

4. A7820000 CONTROL BOX LID 2

30 4

15 41 38

3 35

37 39

2 20

26 21

Ver: C12+-EN-11595 Control Boxes Page 117

C12+ Crusher

5. A7830000 ELECTRICAL CONTROL BOX 1

6. A7940000 SUPPORT BRACKET 1

7. A7950000 SUPPORT BRACKET 1

8. A8850000 LYNCH PIN 2

9. A10060000 SUPPORT BRACKET 2

10. A10630000 EMERGENCY STOP GUARD 2

11. A14390000 BATTERY LOCATION ANGLE 1

12. A14730000 HYDRAULIC CONTROL BOX 1

13. A14740000 ELECTRICAL CONTROL BOX 1

14. A15320000 VALVE MOUNTING PLATE 1

15. A15370000 SUPPORT BRACKET 1

16. B0070000 WEBTEC MOUNTING BRACKET 1

17. BT1600 LUBRICATION SYSTEM 1

18. EL1050 ELECTRICAL KIT CAT C9 1

19. EL2030 EMERGENCY STOP SWITCH 4

20. EL2143 BATTERY ISOLATING SWITCH 1

21. EL3001 HEAVY DUTY BATTERY 2

22. EL3010 BATTERY CROSSOVER 1

23. EL3023 C9 ENGINE POSITIVE LEAD 1

24. EL3024 C9 ENGINE NEGATIVE LEAD 1

25. EL3025 C9 ENGINE CROSS OVER LEAD 1

26. FAB06X300H BATTERY HOOK BOLT 2

27. FAW06W WING NUT 2

28. FD1007 GAS STRUT (ONE EYE) 4

29. FD1504 GAS STRUT EYE 4

30. FD2006 CHROME PULL HANDLE 6

31. FD2109 POLIALL HINGE 2

32. HG2009 0-250 BAR PRESSURE GAUGE 3

33. HP5001 ACCUMULATOR 1

34. HV1028 3 LEVER SPOOL VALVE 1

35. HV1049 6 LEVER DOUBLE ACTING SPOOL VALVE 1

36. HV1502 SPOOL HANDLE 8

37. HV2002 FLOW DIVERTER 1

Part No. Part Description Quantity

Page 118 Control Boxes Ver: C12+-EN-11595

C12+ Crusher

38. HV3026 SOLENOID BLOCK (INCL HV3522) 1

39. HV3522 VALVE 3

40. HV3527 VALVE 5

41. HV5009 PRESSURE SWITCH 2

42. HV8004 ¾" BSP BALL VALVE 2

Part No. Part Description Quantity

Ver: C12+-EN-11595 Diesel Tank Page 119

C12+ Crusher

AA.10 Diesel Tank

1: DIESEL TANK ASSEMBLY

2: VIEW ON BOTTOM OF DIESEL TANK

Part No. Part Description Quantity

1. A10800000 DIESEL PUMP GUARD 1

2. A12500000 DIESEL TANK 1

3. A12510000 DIESEL TANK LID 1

4. A12530000 DIESEL TANK STRAPS 2

5. A14040000 DIESEL TANK PLATFORM 1

6. EN1609 FILLER CAP 1

7. FAHC1001 SIZE 00 JUBILEE CLIP 2

8. HAP034001 ¾" BLANKING CAP 1

3 6

Page 120 Diesel Tank Ver: C12+-EN-11595

C12+ Crusher

9. HG3006 PIPE SIGHT GAUGE 1

10. HP3001 DIESEL FILLER PUMP 1

11. RU1047 DIESEL TANK GASKET 1

Part No. Part Description Quantity

Ver: C12+-EN-11595 Main Conveyor Page 121

C12+ Crusher

AA.11 Main Conveyor

1: LEFT VIEW OF EXTENDED MAIN CONVEYOR

2: VIEW ON UNDERSIDE OF CONVEYOR

Page 122 Main Conveyor Ver: C12+-EN-11595

C12+ Crusher

3: FEED BOOT ASSEMBLY

4: VIEW ON CONVEYOR BOTTOM

43 41 42 23 52 22 42 41 44

43 61 35 28 29 24 36

Ver: C12+-EN-11595 Main Conveyor Page 123

C12+ Crusher

5: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION

6: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION

17 1 55 54

69 67 65

71 72 62 63 64

12 11 9

60 66 68 70 56 53

Page 124 Main Conveyor Ver: C12+-EN-11595

C12+ Crusher

7: MAIN CONVEYOR MID SECTION

8: MAIN CONVEYOR MID SECTION

58 59

38 49

Ver: C12+-EN-11595 Main Conveyor Page 125

C12+ Crusher

9: MAIN CONVEYOR TOP SECTION

10: MAIN CONVEYOR TOP SECTION

9 10

31 2

39 81 40

Page 126 Main Conveyor Ver: C12+-EN-11595

C12+ Crusher

11: DRIVE COUPLING

12: VIEW ON HEAD DRUM SCRAPER

Ver: C12+-EN-11595 Main Conveyor Page 127

C12+ Crusher

13: FEED BOOT RUBBERS

Part No. Part Description Quantity

1. BT1010 PLUMMER BEARING 2

2. BT2010 FLANGE BEARING 2

3. BT5009 TAPER LOCK BUSH 1

4. BT5011 TAPER LOCK BUSH 1

5. BT6516 DRIVE COUPLING INSERT 1

6. BT6517 DRIVE COUPLING (SET) 1

7. CBHD242001000 ENDLESS CONVEYOR BELT 1

8. CBR242001000 REINFORCED ENDLESS CONVEYOR BELT A/R

9. CR1003 WING ROLLER 14

10. CR1004 30° ROLLER BRACKET 2

11. CR1006 40° ROLLER BRACKET 12

12. CR1017 CENTRE ROLLER 7

13. CR1024 TRACKING ROLLER 4

14. CR1042 CENTRE IMPACT ROLLER 1

Hidden

Page 128 Main Conveyor Ver: C12+-EN-11595

C12+ Crusher

15. CR1043 SIDE IMPACT ROLLER 2

16. CR1041 DISC RETURN ROLLER 3

17. D0100000 TAIL DRUM 1

18. D0140000 HEAD DRUM 1

19. D0180000 MOUNTING BRACKET 1

20. D0190000 MOUNTING BRACKET COVER 1

21. D1460000 FEED BOOT CLAMP 2

22. D1470000 FEED BOOT CLAMP 1

23. D1480000 FEED BOOT CLAMP 1

24. D1570000 RUBBER CLAMP 2

25. D1610000 RUBBER CLAMP 2

26. D1790000 SPRAY BAR 1

27. D4080000 ROSTA BRACKET 2

28. D4910000 SINGLE FLARE MOUNTING BRACKET 13

29. D4920000 DOUBLE FLARE MOUNTING BRACKET 6

30. D5090000 HEAD DRUM MOUNTING PLATE 1

31. D5100000 HEAD DRUM MOUNTING PLATE 1

32. D5110000 HEADRUM SUPPORT FRAME 1

33. D5120000 NIP GUARD CLAMP 1

34. D5130000 COVER PLATE 2

35. D5160000 CONVEYOR FLARE 1

36. D5170000 CONVEYOR FLARE 1

37. D5180000 CONVEYOR FLARE 1

38. D5190000 CONVEYOR FLARE 1

39. D5230000 CONVEYOR FLARE 1

40. D5240000 CONVEYOR FLARE 1

41. D5300000 FEED BOOT LEG 2

42. D5310000 FEED BOOT LEG 2

43. D5430000 FEED BOOT GUARD 1

44. D5440000 FEED BOOT GUARD 1

45. D5450000 TOP SCRAPER 1

46. D5460000 TOP SCRAPER CLAMP 1

47. D5490000 IMPACT BAR MOUNTING 2

Part No. Part Description Quantity

Ver: C12+-EN-11595 Main Conveyor Page 129

C12+ Crusher

48. D6700000 RUBBER CLAMP 1

49. D6670000 FLARE UPPER L/HS 1

50. D6680000 ALLUMINIUM DISCHARGE CHUTE 1

51. D6690000 ALUMINIUM DISCHARGE CHUTE EXTENTION 1

52. D6760000 FEED BOOT ASSEMBLY 1

53. D6770000 BEARING SUPPORT - OUTER SLIDE 1

54. D6780000 BEARING SUPPORT - OUTER SLIDE 1

55. D6790000 BEARING SUPPORT SLIDE 2

56. D6800000 TAIL DRUM SCRAPER 1

57. D6810000 RETURN ROLLER GUARD 2

58. D6890000 IMPACT BAR 2

59. D6900000 WING IMPACT BAR 2

60. D7100000 LIFT RAM CROSS MEMBER 1

61. D7110000 TAIL SECTION 1

62. D7140000 CONVEYOR BASE IMPACT BAR 3

63. D7150000 CONVEYOR BASE IMPACT BAR 1

64. D7160000 CONVEYOR WING IMPACT BAR 1

65. D7170000 WING IMPACT BAR MOUNTING 1

66. D7180000 WING IMPACT BAR MOUNTING 1

67. D7190000 WING IMPACT BAR MOUNTING 1

68. D7200000 WING IMPACT BAR MOUNTING 1

69. D7210000 IMPACT BAR MOUNTING 1

70. D7220000 IMPACT BAR MOUNTING 1

71. D7230000 WING IMPACT BAR 1

72. D7240000 BASE IMPACT BAR 1

73. D10140000 MAIN CONVEYOR MIDDLE SECTION 1

74. D10150000 MAIN CONVEYOR UPPER SECTION 1

75. D11700000 UPPER FLARE 1

76. D11710000 UPPER FLARE 1

77. D11720000 RUBBER CLAMP 1

78. D11730000 RUBBER CLAMP 1

79. D11740000 FLARE TOP SECTION 1

80. D11750000 FLARE TOP SECTION 1

Part No. Part Description Quantity

Page 130 Main Conveyor Ver: C12+-EN-11595

C12+ Crusher

81. D11760000 FLARE RUBBER 2

82. FATB20X250 M20X250 THREADED BAR 2

83. HA99000010 30° FULL CONE TIP 2

84. HA99000011 THREADED NIPPLE 2

85. HA99000012 RETAINING CAP 2

86. HA99000013 CLAMP, CAP AND SPHERE 2

87. HM1016 HYDRAULIC MOTOR 1

88. HR1058 HYDRAULIC RAM 2

89. PN1033 ADJUSTER BOLT 2

90. PN1170 LOCK OUT PIN 2

91. PN1174 FOLDING PIN 2

92. PY1004 POLY SCRAPER 2

93. RU1027 SUPER RED RUBBER 1

94. RU1028 SUPER RED RUBBER 1

95. RU1079 FEED BOOT RUBBER 2

96. RU1080 FEED BOOT RUBBER 1

97. RU1081 FEED BOOT RUBBER 1

98. RU5501 TENSIONING ELEMENT 2

99. RU6032 7MTR WATER HOSE 1

Part No. Part Description Quantity

Ver: C12+-EN-11595 Side Conveyor Page 131

C12+ Crusher

AA.12 Side Conveyor

14: VIEW OF SIDE CONVEYOR

15: VIEW OF FOLDED SIDE CONVEYOR

Page 132 Side Conveyor Ver: C12+-EN-11595

C12+ Crusher

16: SIDE CONVEYOR BOTTOM SECTION

17: SIDE CONVEYOR BOTTOM SECTION

44 42 19 35

29 11 27

Ver: C12+-EN-11595 Side Conveyor Page 133

C12+ Crusher

18: SIDE CONVEYOR TOP SECTION

19: CONVEYOR IN TRANSPORT POSITION

10 8 9

17 22 47

2 14 7

25 37

38 12

49 40 48

Page 134 Side Conveyor Ver: C12+-EN-11595

C12+ Crusher

20: DRIVE COUPLING

Part No. Part Description Quantity

1. BT1009 PLUMBER BLOCK BEARING 2

2. BT2009 FLANGE BEARING 2

3. BT5005 TAPER LOCK 1

4. BT5006 TAPER LOCK 1

5. BT6514 COUPLING INSERT 1

6. BT6515 DRIVE COUPLING - INCLUDES 3, 4, 5 1

7. CB69250700CH ENDLESS CHEVRON BELT 1

8. CR1006 40° ROLLER BRACKET 2

9. CR1013 SIDE WING ROLLER 8

10. CR1016 CENTRE ROLLER 4

11. CR1028 RETURN ROLLER 2

12. CR1031 SLAPPER ROLLER 1

13. D4910000 MOUNTING BRACKET 3

14. E0070000 DRIVE DRUM 1

15. E0080000 END DRUM 1

16. E0150000 BEARING SLIDER 2

17. E0240000 MOUNTING BRACKET COVER 1

18. E1030000 TAIL DRUM SCRAPER 1

19. E1070000 FEED BOOT CLAMP 2

3 6

Ver: C12+-EN-11595 Side Conveyor Page 135

C12+ Crusher

20. E1090000 FEED BOOT CLAMP 1

21. E1130000 END DRUM GUARD 1

22. E1440000 MOTOR MOUNTING 1

23. E1500000 SIDE CONVEYOR BOTTOM SECTION 1

24. E1510000 SIDE CONVEYOR TOP SECTION 1

25. E1520000 FOLD RAM - TOP MOUNTING BRACKET 1

26. E1530000 FOLD RAM - BOTTOM MOUNTING BRACKET 1

27. E1540000 MOUNTING BRACKET 1

28. E1550000 MOUNTING BRACKET 1

29. E1560000 MOUNTING BRACKET 1

30. E1570000 MOUNTING BRACKET 1

31. E1860000 MOUNTING BRACKET COVER 1

32. E1890000 CONVEYOR FLARE 1

33. E1900000 CONVEYOR FLARE 1

34. E1920000 NIP GUARD 1

35. E1930000 NIP GUARD 1

36. E1940000 LOWER BOTTOM GUARD 1

37. E1950000 LOWER SIDE GUARD 1

38. E1960000 LOWER SIDE GUARD 1

39. E2020000 TRANSPORT LINK ARM BRACKET 2

40. E2030000 TRANSPORT LINK ARM 1

41. E2110000 FEED BOOT SIDE 1

42. E2120000 FEED BOOT SIDE 1

43. E2130000 FEED BOOT LEG 4

44. E2140000 FEED BOOT BACK 1

45. E2910000 PIPE CLAMP 1

46. HA00014025 MEDIUM GREASE BULKHEAD 2

47. HM1006 CHARLYNN 2K395 BAA MOTOR - TAIL1 SIDE 2 1

48. HR1021 HYDRAULIC RAM 1

49. PN1019 TRANSPORT PIN 2

50. PN1076 TENSIONING BOLT 2

51. PY1008 POLY SCRAPER 1

Part No. Part Description Quantity

Page 136 Crusher - Assembly Ver: C12+-EN-11595

C12+ Crusher

AA.13 Crusher - Assembly

21: CRUSHER BOX COVERS

22: FLYWHEEL WEIGHTS

59 58 47

53 30

Ver: C12+-EN-11595 Crusher - Assembly Page 137

C12+ Crusher

23: TOGGLE COVER

24: FLY WHEEL

21 23 24

27 29 9

20 7

Page 138 Crusher - Assembly Ver: C12+-EN-11595

C12+ Crusher

25: VIEW WITH SIDE PLATE REMOVED

26: RETAINING PLATE

49 18 28 27

Ver: C12+-EN-11595 Crusher - Assembly Page 139

C12+ Crusher

27: LINK ARM

28: VIEW ON CRUSHER BOX

Part No. Part Description Quantity

1. BB2015 TOP HAT BUFFER 2

2. BT3009 LINK ARM BEARING 2

3. BT4506 SPC4750 V BELT 8

4. BT6006 SMALL RAM BEARING 2

5. EL2063 EMERGENCY STOP 4

6. EL2120 3 CORE PRESSURE SWITCH LOOM 1

18 15

Page 140 Crusher - Assembly Ver: C12+-EN-11595

C12+ Crusher

7. FAB48X180(10.9) M48x180 LG 12

8. FAN30N NYLOC NUT 2

9. FAN64 M64 HEX NUT 2

10. FAS30X70DH M30X70 HT SETSCREW DRILLED HEAD 6

11. FATB30X145 M30 STUD 2

12. FAW38XC EXTERNAL CIRCLIP 6

13. FAW62IC INTERNAL SNAP RING 8

14. FAW78IC INTERNAL SNAP RING 2

15. FAW68XC EXTERNAL CIRCLIP 8

16. FD2005 DOOR HANDLE 2

17. FD2007 DOOR HANDLE 2

18. HR1051 HYDRAULIC RAM 2

19. J2060000 INLET CHUTE RUBBER CLAMP 2

20. J4060000 BOLT SPACER WASHER 12

21. J4200000 FLYWHEEL 2

22. J4210000 FLYWHEEL BALANCE WEIGHT 10

23. J4220000 FLYWHEEL KEY 2

24. J4230000 FLYWHEEL END CAP 2

25. J4240000 BEARING HOUSING LOCATION 2

26. J5370000 SUPPORT BUSH 4

27. J4540000 SIDE PLATE TIE BAR 1

28. J4550000 SIDE PLATE TIE BOLT SPACER 2

29. J4560000 SIDE PLATE TIE BAR OUTER BUSH 2

30. J4620000 TOP INLET CHUTE L/H SIDE FRAME 1

31. J4630000 TOP INLET CHUTE R/H SIDE FRAME 1

32. J4670000 TOP INLET CHUTE TOP COVER 1

33. J4720000 REAR FOOT MOUNTING PAD 2

34. J4730000 FRONT FOOT MOUNTING PAD 2

35. J4770000 DRIVE FLYWHEEL BOTTOM COVER 1

36. J4780000 DRIVE FLYWHEEL TOP COVER 1

37. J4790000 PULLEY GUARD 1

38. J4810000 NON-DRIVE FLYWHEEL BOTTOM COVER 1

39. J4820000 NON-DRIVE FLYWHEEL TOP COVER 1

Part No. Part Description Quantity

Ver: C12+-EN-11595 Crusher - Assembly Page 141

C12+ Crusher

40. J4880000 PULLEY GUARD 1

41. J4890000 RUBBER MOUNTING CLAMP 3

42. J5090000 BOLT RETAINING STRAP 6

43. J5170000 TOGGLE COVER SIDE PLATE 1

44. J5180000 TOGGLE GUARD LOWER SUPPORT BRACKET 2

45. J5220000 SUPPORT BRACKET 1

46. J5230000 SUPPORT BRACKET 1

47. J5240000 RAM HOSE BULKHEAD BRACKET 2

48. J5250000 TOP INLET CHUTE FACE PLATE 1

49. J5280000 25 mm TOGGLE PLATE 1

50. J5390000 TOGGLE PLATE TIE BAR 2

51. J5400000 CUT OUT SWITCH MOUNTING BRACKET 1

52. J5410000 TURN BUCKLE FIXING BRACKET 1

53. J5420000 SUPPORT BRACKET 1

54. J5430000 MOUNTING BRACKET 1

55. J5510000 EMERGENCY STOP CABLE GUIDE 1

56. J5570000 EMERGENCY STOP CABLE GUIDE 1

57. J5640000 INSPECTION COVER 1

58. J6550000 HOSE COVER 1

59. J6560000 HOSE COVER 1

60. J6990000 TOGGLE COVER PLATE 1

61. J8080000 L/H TOGGLE JAW BRACKET 1

62. J8090000 R/H TOGGLE JAW BRACKET 1

63. J6210000 FLYWHEEL BALANCE WEIGHT 2

64. J6970000 TURN BUCKLE ASSEMBLY 1

65. RU1012 THICK FOAM 1

66. RU1150 MOUNTING BLOCK 4

67. RU1151 WASHERS 32

Part No. Part Description Quantity

Page 142 Crusher - Box Ver: C12+-EN-11595

C12+ Crusher

AA.14 Crusher - Box

1: CRUSHER BOX

8 4 11 13

Ver: C12+-EN-11595 Crusher - Box Page 143

C12+ Crusher

2: CRUSHER BOX

Part No. Part Description Quantity

1. FAB48X180(10.9) M48 BOLT 24

2. FAB48X200(10.9) M48X210 10

3. FAB48X240(10.9) M48X240 4

4. FAN48 M48 HEX NUT 22

5. HR1049 TOGGLE WEDGE RAM 1

6. HR1052 HYDRAULIC RAM 1

7. J4010000 FRONT BEAM 1

8. J4020000 BACK BEAM 1

9. J4030000 RIGHT HAND PLATE 1

10. J4040000 LEFT HAND PLATE 1

11. J4060000 BOLT SPACER 22

12. J8000000 LEFT HAND FRONT FOOT 1

13. J8010000 RIGHT HAND FRONT FOOT 1

14. J8020000 LEFT HAND REAR FOOT 1

15. J8030000 RIGHT HAND REAR FOOT 1

30 16 17

Page 144 Crusher - Box Ver: C12+-EN-11595

C12+ Crusher

16. J4250000 FIXED WEAR PLATE TALL TOOTH A/R

17. J4290000 FIXED WEAR PLATE WEDGE BOLT 2

18. J4420000 WEDGE RAM BRACKET 2

19. J4430000 WEDGE RAM PIN 1

20. J4450000 WEDGE RAM SUPPORT PLATE 1

21. J4460000 WEDGE RAM BASE BRACKET 2

22. J4580000 WALL WEAR PLATE 1

23. J4590000 WALL WEAR PLATE 1

24. J4600000 WALL WEAR PLATE 1

25. J4610000 WALL WEAR PLATE 1

26. J4700000 FIXED WEAR PLATE A/R

27. J4760000 FLYWHEEL COVER BASE 1

28. J4800000 FLYWHEEL COVER BASE 1

29. J5080000 WEAR PLATE CLAMPING SLEEVE 2

30. J6910000 WEAR PLATE WEDGE 2

Part No. Part Description Quantity

Ver: C12+-EN-11595 Crusher - Torque Arm Assembly Page 145

C12+ Crusher

AA.15 Crusher - Torque Arm Assembly

3: VIEW ON TORQUE ARM ASSEMBLY

Part No. Part Description Quantity

1. BT3015 INNER BEARING 1

2. BT3016 OUTER BEARING 1

3. BT4008 8 GROOVE PULLEY WHEEL 1

4. BT5017 TAPER LOCK BUSH 1

5. BT5504 LUBRICATING NIPPLE 1

6. BT8013 SHAFT SEAL RING 2

7. FAKS28X16 KEY 1

8. HM1021 HYDRAULIC MOTOR 1

9. HV3025 MOTOR CONTROL BLOCK 1

10. J0250000 PIN CAP 1

11. J0330000 OUTER BEARING CAP 1

12. J0820000 INNER BEARING SPACER RING 1

13. J0930000 TENSIONING FRAME 1

14. J4920000 PULLEY ARM BACK BEAM SPIGOT 1

15. J5050000 PULLEY SHAFT 1

8 13 15 7 4 3

6 12

Page 146 Crusher - Jaw Stock Ver: C12+-EN-11595

C12+ Crusher

AA.16 Crusher - Jaw Stock

4: JAW STOCK ASSEMBLY

Part No. Part Description Quantity

1. BT3060 OUTER BEARING 2

2. BT3065 INNER BEARING 2

3. BT3501 OUTER BEARING SLEEVE 2

4. FAN42N M42 NYLOC NUT 2

5. J0370000 TOGGLE DUST FLAP CLAMP 1

6. J3990000 DISK SPRING WASHER 2

7. J4000000 JAW STOCK 1

8. J4110000 SHAFT 1

9. J4120000 SHAFT INNER RING 2

10. J4130000 HOUSING COVER 2

11. J4140000 LABYRINTH SPACER 2

13 16 3 12 8 2 9

19 18

11 2

28 6

Ver: C12+-EN-11595 Crusher - Jaw Stock Page 147

C12+ Crusher

12. J4150000 DRIVE SIDE BEARING HOUSING 1

13. J4160000 DRIVE SIDE HOUSING COVER 1

14. J4170000 NON-DRIVE SIDE BEARING HOUSING 1

15. J4180000 NON-DRIVE SIDE HOUSING COVER 1

16. J4190000 BEARING LOCKING RING 2

17. J4260000 WEAR PLATE TALL TOOTH 1

18. J4280000 WEAR PLATE R/H WEGGE 1

19. J4300000 WEAR PLATE WEDGE BOLT 2

20. J4710000 JAW WEAR PLATE A/R

21. J4750000 WEAR PLATE L/H WEDGE 1

22. J4940000 WEAR PLATE WEDGE - USE WITH J4710000 A/R

23. J4950000 WEAR PLATE WEDGE - USE WITH J4710000 A/R

24. J5270000 TOGGLE SEAT 1

25. J5990000 TOP HAT WASHER 2

26. J8040000 TOP WEAR PLATE 1

27. RU1139 JAW STOCK RUBBER 1

28. SC1006 COMPRESSION DISK 8

Part No. Part Description Quantity

Page 148 Crusher - Toggle Crossbeam Ver: C12+-EN-11595

C12+ Crusher

AA.17 Crusher - Toggle Crossbeam

5: TOGGLE CROSSBEAM

6: TOGGLE RAM

9 11

Ver: C12+-EN-11595 Crusher - Toggle Crossbeam Page 149

C12+ Crusher

Part No. Part Description Quantity

1. BT6006 SMALL RAM BEARING 2

2. FAN48 M48 HEX NUT 22

3. FAW36XC EXTERNAL CIRCLIP 4

4. FAW62IC INTERNAL SNAP RING 2

5. FAW78IC INTERNAL SNAP RING 2

6. HR1050 TOGGLE CLAMPING RAM 2

7. J4020000 BACK BEAM 1

8. J4330000 TOGGLE SEAT 1

9. J4350000 TOGGLE SEAT CROSS BEAM 1

10. J4360000 TOGGLE SEAT CROSS BEAM END PLATE 2

11. J4390000 TOGGLE ADJUSTMENT WEDGE 1

12. J4400000 TOGGLE WEDGE SMALL SLIDER 2

13. J4410000 TOGGLE WEDGE LARGE SLIDER 2

14. J4520000 TOGGLE PUSH RAM SPIGOT 2

15. J4920000 PULLEY ARM BACK BEAM SPIGOT 1

16. J5380000 SUPPORT PLATE 2

Page 150 Hydraulic Hoses Ver: C12+-EN-11595

C12+ Crusher

AA.18 Hydraulic Hoses

When ordering hydraulic hoses, please quote the number stamped on the end of the hose.

The number is in the format HH****.

Complete Hydraulic Hose Kits

1. WATER PUMP HOSE KIT

Kit Number: HH8000W

2. TORQUE ARM HOSE KIT

Kit Number: HH8400CAT

Revision: 16

Date: 03/11/2005

Part No. Part Description Quantity

1. HH8000W WATER PUMP HOSE KIT 1

2. HH8400CAT TORQUE ARM HOSE KIT 1

3. HH9500 C9 ENGINE POWER PACK HOSE KIT 1

4. HH9700C C12+ EXTENDED MAIN CONVEYOR HOSE KIT 1

5. HH9700D C12+ SIDE CONVEYOR HOSE KIT 1

6. HH9700E C12+ EXTENDED SIDE CONVEYOR HOSE KIT 1

7. HH9700G C12+ CHASSIS HOSE KIT 1

8. HH9700H C12+ MAIN CONVEYOR LIFT RAMS HOSE KIT 1

9. HH9700I C12+ CONTROL BOX AND CHASSIS HOSE KIT 1

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH8757 1/2" R2T 90C 135

HH8758 1/2" R2T 90C 135

HH8759 3/4" R2T 0.85 F F

HH8760 3/4" R2T 0.85 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH8401 ¼" R2T 0.7 F 90S

HH8402 ¼" R2T 0.7 F 90S

HH8404 ¼" R2T 3.2 F F

Ver: C12+-EN-11595 Hydraulic Hoses Page 151

C12+ Crusher

HH8405 ¼" R2T 3.2 F F

HH8406 ¼" R2T 0.9 90S 90S

HH8407 ¼" R2T 0.9 90S 90S

HH8408 ¼" R2T 1.8 F F

HH8409 ¼" R2T 1.8 F F

HH8410 ¼" R2T 2.15 F 90C

HH8411 ¼" R2T 1.85 F F

HH8412 ¼" R2T 2.93 F 90C

HH8413 ¼" R2T 2.2 F 90C

HH8414 ¼" R2T 3.35 F 90C

HH8415 ¼" R2T 2.92 F F

HH8416 ¼" R2T 1.91 F F

HH8417 ¼" R2T 2.75 F 90C

HH8418 ¼" R2T 1.65 F 90C

HH8534 ¼" R2T 0.24 90S F

HH8419 3/8" R2T 0.3 F F

HH8420 3/8" R2T 0.75 F F

HH8421 3/8" R2T 0.69 F F

HH8422 3/8" R2T 1.67 F 90S

HH8425 3/8" R2T 0.42 F 90C

HH8426 3/8" R2T 0.42 F 90C

HH8427 3/8" R2T 0.6 F 90C

HH8428 3/8" R2T 0.6 F 90C

HH8429 ½" R2T 2.75 F F

HH8430 ½" R2T 0.63 F 90S

HH8432 ½" R2T 0.41 90C 135

HH8434 ½" R2T 1.16 90S 90S

HH8435 ½" R2T 1.68 90S 135

HH8547 ¾" R2T 1.65 90S 135

HH8437 1¼" R13 1 F 135

HH8438 1¼" R13 0.95 F 135

HH8439 1¼" R13 0.95 F 135

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Page 152 Hydraulic Hoses Ver: C12+-EN-11595

C12+ Crusher

3. C9 ENGINE POWER PACK HOSE KIT

Kit Number: HH9500

HH8196 3/8" R2T 2.77 F 90S

HH8197 3/8" R2T 2.77 F 90S

HH8537 ½" R2T 4 90S 90S

HH8791 ¾" R2T 2.5 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9501 ¾" R2T 0.5 90S 90S 1

HH9502 ¾" R2T 2.15 F 90S

HH9503 ¾" R2T 2.05 F 90S

HH9504 ¾" R2T 2.25 F 90S

HH9505 ¾" R2T 2.2 90S 90S

HH9506 ¾" R2T 2.97 F 90S

HH9507 ¾" R2T 1.6 135 90S

HH9508 ½" R2T 1.6 F 90C

HH9509 ¼" R2T 2 90S 90S

HH9510 1" R2T 3.15 F F

HH9511 1" R2T 3.32 F F

HH9512 1" R2T 0.43 90S 135

HH9513 1" R1T 2.36 F F

HH9514 1" R13 1.56 F 90S

HH9515 1" R13 1.56 F 90S

HH9516 1" R13 2.38 F 90S

HH9517 1" R13 2.29 F 90S

HH9518 1½" R13 2.01 F 135

HH9519 1¼" R2T 2.98 F 90S

HH9520 1¼" R2T 2.98 F 90S

HH9521 1¼" R2T 3.5 F F

HH9522 1¼" R13 3.42 F 90S

HH9523 1¼" R13 3.43 F 90S

HH9524 1¼" R13 0.95 F 90S

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Ver: C12+-EN-11595 Hydraulic Hoses Page 153

C12+ Crusher

4. C12+ EXTENDED MAIN CONVEYOR HOSE KIT

Kit Number: HH9700C

HH9525 1¼" R13 1.2 F 90S

HH9526 1¼" R13 0.86 F 90S

HH9527 1¼" R13 2.4 F 90S

HH9528 3½" SUCT 1.5

HH9529 ¾" R2T 2.25 F 90S

HH9530 ¾" R2T 3.25 F F

HH9531 ¾" R2T 3.18 F F

HH9532 2" R1T 1.1 F 135

HH9533 2" R1T 1.15 F 135

HH9534 1¼" R1T 1.05 90S 135

HH9535 3/8" R2T 2.2 F F

HH9536 ½" R2T 1.6 F F

HH9537 ½" R2T 2.5 F F

HH9538 ½" R2T 3.2 F 90S

HH9539 1¼" R1T 1.45 F 135

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) LOCATION

HH9866 3/8" R2T 0.4 F F

HH9867 3/8" R2T 0.8 F 90S

HH9868 3/8" R2T 1.2 F F

HH9869 3/8" R2T 1.55 F 90S

HH9870 3/8" R2T 8 F F

HH9871 3/8" R2T 8 F F

HH9872 ¾" R2T 1.5 F F

HH9873 ¾" R2T 1.2 F 135

HH9874 ¾" R2T 1.2 F 135

HH9875 ¾" R2T 2.2 F 135

HH9876 ¾" R2T 2.2 F 135

HH9877 ¾" R2T 7.2 F F

HH9878 ¾" R2T 7.2 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Page 154 Hydraulic Hoses Ver: C12+-EN-11595

C12+ Crusher

5. C12+ SIDE CONVEYOR HOSE KIT

Kit Number: HH9700D

6. C12+ EXTENDED SIDE CONVEYOR HOSE KIT

Kit Number: HH9700E

HH9879 3/8" R2T 6 F 90S

HH9880 3/8" R2T 6 F 90S

HH9881 ¾" R2T 0.86 F F

HH9882 ¾" R2T 0.86 F F

HH9883 ¾" R2T 3.73 F 90S

HH9884 ¾" R2T 3.88 F 90S

HH9885 ¾" R2T 8 F 90S

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9886 ¾" R2T 0.63 90S 90S

HH9887 ¾" R2T 0.63 90S 90S

HH9888 ¾" R2T 3.7 90S 90S

HH9889 ¾" R2T 3.7 90S 90S

HH9890 3/8" R2T 0.44 F 90C

HH9891 3/8" R2T 0.9 90C 90C

HH9892 F F

HH9893 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9894 ¾" R2T 6.5 90S 90S

HH9895 ¾" R2T 6.6 90S 90S

HH9888 ¾" R2T 3.7 90S 90S

HH9889 ¾" R2T 3.7 90S 90S

HH9890 3/8" R2T 0.44 F 90C

HH9891 3/8" R2T 0.9 90C 90C

HH9892 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) LOCATION

Ver: C12+-EN-11595 Hydraulic Hoses Page 155

C12+ Crusher

7. C12+ CHASSIS HOSE KIT

Kit Number: HH9700G

HH9893 F F

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9896 3/8" R2T 6.00 F F L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE

HH9897 3/8" R2T 7.20 F F L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE

HH9898 ¼" R2T 2.80 F F BULKHEAD TO L/H TRACK BRAKE

HH9899 ¼" R2T 9.00 F 90S TANDEM PUMP TO FEEDER CONTROL HIGH PRESSURE

HH9900 ¾" R2T 5.86 F F JOIN TO 8473 MALE/MALE TO BULKHEAD

HH9901 ¾" R2T 7.50 F F FROM TEE FOR L/H & R/H TRACK

HH9902 1" R2T 8.20 F F CROSS IN CHASSIS TO BULKHEAD PLATE

HH9903 1" R13 1.95 F 90S (V1) L/H TRACK MOTOR TO BULKHEAD PLATE

HH9904 1" R13 2.05 F 90S (V2) L/H TRACK MOTOR TO BULKHEAD PLATE

HH9905 ¾" R2T 1.80 F 90S L/H TRACK CASE DRAIN TO TEE

HH9906 3/8" R2T 6.85 F F SIDE CONVEYOR LIFT RAM

HH9907 3/8" R2T 6.75 F F FROM TEE TO 6 LEVER SPOOL VALVE

HH9908 3/8" R2T 6.65 F F FROM TEE TO 6 LEVER SPOOL VALVE

HH9909 3/8" R2T 6.30 F F R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE

HH9910 3/8" R2T 5.85 F F R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE

HH9911 3/8" R2T 8.60 F F REAR HOPPER RAM TO 6 LEVER SPOOL VALVE

HH9912 ¼" R2T 4.20 F F BULKHEAD TO R/H TRACK BRAKE

HH9913 ¼" R2T 8.00 90C 90C CRUSHER BOX RAM EXTEND

HH9914 ¼" R2T 8.00 90C 90C CRUSHER BOX RAM RETRACT

HH9915 ½" R2T 10.40 F 90S FEEDER CASE DRAIN

HH9916 ¾" R2T 2.60 F 90S R/H TRACK CASE DRAIN TO TEE

HH9917 ¾" R2T 1.50 F F SIDE CONVEYOR RETURN TO CROSS IN CHASSIS

HH9918 ¾" R2T 7.20 F F SIDE CONVEYOR FEED TO BULKHEAD

HH9919 ¾" R2T 0.30 F F

HH9920 ¾" R2T 1.60 F F

HH9921 1" R13 3.90 F 90S (V2) R/H TRACK MOTOR TO BULKHEAD

HH9922 1" R13 3.40 F 90S (V1) R/H TRACK MOTOR TO BULKHEAD

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Page 156 Hydraulic Hoses Ver: C12+-EN-11595

C12+ Crusher

8. C12+ MAIN CONVEYOR LIFT RAMS HOSE KIT

Kit Number: HH9700H

9. C12+ CONTROL BOX AND CHASSIS HOSE KIT

Kit Number: HH9700I

HH9923 1" R2T 5.70 F F RETURN HOSE TO TANK

HH9924 ½" R2T 7.80 F 90C

HH9925 ½" R2T 7.00 F 90C

HH9926 ¾" R2T 1.20 F F (PR) WEBTEC PLATE TO BULKHEAD

HH9927 ¾" R2T 6.30 F F (REG) WEBTEC PLATE TO FEEDER MOTOR

HH9928 ¾" R2T 1.90 F F FEEDER MOTOR TO CROSS IN CHASSIS

HH9929 ¾" R2T 3.40 F F (BP) WEBTEC TO CROSS IN CHASSIS

HH9930 3/8" R2T 2.50 F F REAR NON DRIVE JACKING LEG TO REAR DRIVE SIDE

RAM

HH9931 3/8" R2T 2.55 F F REAR NON DRIVE SIDE JACKING LEG TO REAR DRIVE

SIDE RAM

HH9932 3/8" R2T 5.60 F F REAR DRIVE SIDE JACKING LEG TO 6 LEVER SPOOL

VALVE

HH9933 3/8" R2T 5.60 F F REAR DRIVE SIDE JACKING LEG TO 6 LEVER SPOOL

VALVE

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9934 3/8" R2T 0.43 F 90S HH8167 BULKHEAD FITTING ON MAIN CON FRAME TO

LIFT RAM TEE

HH9935 3/8" R2T 0.43 F 90S HH8079 BULKHEAD FITTING ON MAIN CON FRAME TO

LIFT RAM TEE

HH9936 3/8" R2T 0.8 F 90C LIFT RAM TO TEE ON OPPOSITE RAM

HH9937 3/8" R2T 0.8 F 90C LIFT RAM TO TEE ON OPPOSITE RAM

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

HH9938 ¾" R2T 1.65 90S 135 KAWASAKI MX 530 CASE DRAIN TO DISTRIBUTION

BLOCK PORT 5

HH9939 3/8" R2T 2.77 F 90S FRONT JACKING LEG CROSS PIPE

HH9941 ¼" R2T 3.55 F 90S PSW1 LOW PRESSURE SWITCH TO ADJUSTER CONTROL

BLOCK

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Ver: C12+-EN-11595 Hydraulic Hoses Page 157

C12+ Crusher

HH9940 ¼" R2T 3.55 F 90S PSW2 HIGH PRESSURE SWITCH TO ADJUSTER CONTROL

BLOCK

HH9942 ¼" R2T 3.55 F 90S (A) CHASSIS BULKHEAD TO SOLENOID CONTROL

BLOCK

HH9943 ¼" R2T 3.55 F 90S (B) CHASSIS BULKHEAD TO SOLENOID CONTROL

BLOCK

HH9944 ¼" R2T 0.9 90S 90S (A) CHASSIS BULKHEAD TO WEDGE RAM IN

HH9945 ¼" R2T 0.9 90S 90S (B) CHASSIS BULKHEAD TO WEDGE RAM OUT

HH9946 ¼" R2T 1.8 F F (C) SOLENOID CONTROL BLOCK TO 7 WAY ADAPTOR

HH9947 ¼" R2T 1.8 F F (D) SOLENOID CONTROL BLOCK TO TEE No 2

HH9948 ¼" R2T 2.15 F 90C DOUBLE LEVER TO TEE No 1

HH9949 ¼" R2T 1.9 F F BULKHEAD FITTING TO TEE No 1

HH9950 ¼" R2T 2.93 F 90C TOGGLE CLAMP RAM IN TO 7 WAY

HH9951 ¼" R2T 2.2 F 90C TOGGLE CLAMP RAM IN TO 7 WAY

HH9952 ¼" R2T 3.35 F 90C BULKHEAD ON TOGGLE LINK RAM IN TO TEE No 1

HH9953 ¼" R2T 2.92 F F TOGGLE LINK RAM IN BULKHEAD TO 7 WAY ADAPTOR

HH9954 ¼" R2T 1.95 F F TOGGLE LINK RAM IN BULKHEAD TO 7 WAY ADAPTOR

HH9955 ¼" R2T 2.75 F 90C TOGGLE CLAMP RAM IN TO TEE No 2

HH9956 ¼" R2T 1.65 F 90C TOGGLE CLAMP RAM IN TO TEE No 2

HH9957 3/8" R2T 0.3 F F (A00) MOTOR CONTROL BLOCK TO ACCUMULATOR

HH9958 3/8" R2T 0.75 F F 6 LEVER TO R/H JACKING LEG TEE

HH9959 3/8" R2T 0.69 F F 6 LEVER TO R/H JACKING LEG TEE

HH9960 3/8" R2T 1.67 F 90S 6 LEVER SPOOL VALVE TO BULK HEAD (RETURN TO C

TOP)

HH9961 3/8" R2T 0.42 F 90C TOGGLE LINK RAM OUT TO BULKHEAD

HH9962 3/8" R2T 0.42 F 90C TOGGLE LINK RAM OUT TO BULKHEAD

HH9964 3/8" R2T 0.6 F 90C TOGGLE LINK RAM IN TO BULKHEAD

HH9963 3/8" R2T 0.6 F 90C TOGGLE LINK RAM IN TO BULKHEAD

HH9965 ½" R2T 2.75 F F 6 LEVER SPOOL VALVE TO RETURN MANIFOLD

HH9966 ½" R2T 0.63 F 90S (PCO) JAW ADJUSTER CONTROL BLOCK TO 6 LEVER

HH9967 ½" R2T 0.41 90C 135 (P) DOUBLE LEVER TO JAW ADJUSTER CONTROL BLOCK

HH9968 ½" R2T 1.16 90S 90S JAW CONTROL BLOCK TO TEE ON 6 LEVER

HH9969 ½" R2T 1.68 90S 135 DOUBLE LEVER TO 6 LEVER

HH9970 ½" R2T 3.2 f 90S PUMP TO 3 LEVER

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Page 158 Hydraulic Hoses Ver: C12+-EN-11595

C12+ Crusher

HH9971 1¼" R13 1 F 135 (V1) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK

PORT 2

HH9972 1¼" R13 0.95 F 135 (T) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK

PORT 4

HH9973 1¼" R13 0.95 F 135 (V2) CRUSHER DRIVE MOTOR TO DISTIBRUTION BLOCK

PORT 3

HH9974 ½" R2T 9.2 90S 90S FEEDER MOTOR CASE DRAIN TO TEE ON TRACK CASE

DRAIN

HH9975 3/8" R2T 3.3 F 90S FRONT JACKING LEG CROSS PIPE

HH9976 ¾" R2T 2.5 F F MAIN CON LOWER SPRAY BAR WATER HOSE

HH9977 ¾" R2T 2.6 F F

HH9978 ¾" R2T 1.6 F F

HH9979 ¼" R2T 3.7 F F TEST POINT ON KAWASAKI PUMP TO MIDDLE PRESSURE

SWITCH

Hose

No Pipe

Length

(m)

Fitting

(A)

Fitting

(B) Location

Ver: C12+-EN-11595 Deflector Door - Optional Page 159

C12+ Crusher

AA.19 Deflector Door - Optional

7: VIEW ON DEFLECTOR DOOR

Part No. Part Description Quantity

1. FAN20N NYLOC NUT 10

2. FAW20A WASHER 20

3. FAS20X60(10.9) HEX BOLT 6

4. FAS20X90(10.9) HEX BOLT 4

5. J5580000 DEFLECTOR DOOR 1

6. J5590000 MOUNTING BRACKET 1

7. J5600000 MOUNTING BRACKET 1

8. J5610000 SUPPORT ARM 2

3 5

1 6 4

Page 160 Stickers - English Ver: C12+-EN-11595

C12+ Crusher

AA.20 Stickers - English

25 21

22 28

29 32

36 39

23 38

Ver: C12+-EN-11595 Stickers - English Page 161

C12+ Crusher

30 27

24 26

31 33

37 34

Page 162 Stickers - English Ver: C12+-EN-11595

C12+ Crusher

17 18

16 13

11 7

9 12

Ver: C12+-EN-11595 Stickers - English Page 163

C12+ Crusher

2 4

5 1

3 8

6 10

Page 164 Stickers - English Ver: C12+-EN-11595

C12+ Crusher

Part No. Part Description Quantity

1. DE0005 DANGER DRIVE GUARDS 4

2. DE0020 IMPORTANT CHECK OIL LEVELS DAILY 4

3. DE0021 IMPORTANT SIDE CONVEYOR 2

4. DE0022 IMPORTANT CHECK OIL LEVELS DAILY 1

5. DE0023 DANGER STOP EQUIPMENT 4

6. DE0024 CAUTION - MAX ENGINE REVS 1900 RPM 2

7. DE0026 IMPORTANT MAX TRACKING SPEED 2

14 15

19 20

Ver: C12+-EN-11595 Stickers - English Page 165

C12+ Crusher

8. DE0027 EMERGENCY STOP 4

9. DE0033 DANGER -HEAD,EAR,EYE PROTECTION 2

10. DE0036 DANGER TOGGLE PACKER 1

11. DE0039 WARNING - AUTOMATIC MACHINE MAY START WITHOUT WARNING 4

12. DE1005 CE YEAR DATE DECAL 2

13. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 4

14. DE1013 TRACKING STARTING PROCEDURE 1

15. DE1014 DAILY WEEKLY CHECKS DECAL 1

16. DE1043 BATTERY ISOLATION SWITCH 1

17. DE1044 ANCHOR POINT (LEFT) 1

18. DE1045 ANCHOR POINT (RIGHT) 1

19. DE1060 RAISE/ LOWER MAIN CONVEYOR C12+ 1

20. DE2059 EXTEC C12+ STICKER 1

21. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 4

22. DE5023 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 2

23. DE5003 DANGER -STRONG MAGNETIC HAZARD 2

24. DE5004 DANGER - FALLING HAZARD 1

25. DE5006 DANGER - CRUSHING / SHEARING HAZARD 2

26. DE5007 DANGER ENTANGLEMENT HAZARD 2

27. DE5008 DANGER - CRUSHING HAZARD 5

28. DE5009 DANGER -FLYING MATERIAL HAZARD DO NOT USE PLATFORM 1

29. DE5010 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 2

30. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 2

31. DE5012 DANGER - SKIN INJECTION HAZARD 2

32. DE5013 DANGER - IMPACT HAZARD 2

33. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 1

34. DE5016 DANGER - PRIOR TO TRANSPORT 1

35. DE5018 DANGER - EXCEEDS 90dB (A) 1

36. DE5019 DANGER - LOCKOUT PROCEDURE 1

37. DE5020 DANGER - CHECK FILTERS ON REGULAR BASIS 1

38. DE5021 DANGER - READ OPERATORS MANUAL BEFORE MAINTANING MC 1

39. DE5022 DANGER - STOP & LOCKOUT PLANT BEFORE MAINTENANCE 1

Part No. Part Description Quantity

Page 166 Transport Bogie and Fifth Wheel - Optional Ver: C12+-EN-11595

C12+ Crusher

AA.21 Transport Bogie and Fifth Wheel - Optional

8: VIEW ON TRANSPORTATION BOGIE

9: WHEEL CHOCK 10: VIEW ON SHUNT & PARK VALVES

14 15

Ver: C12+-EN-11595 Transport Bogie and Fifth Wheel - Optional Page 167

C12+ Crusher

11: SIDE VIEW OF BOGIE 12: FRONT AXLE AIR CHAMBERS

13: VIEW ON TOP OF BOGIE 14: VIEW ON FIFTH WHEEL NECK

15: CHEVRON BOARD

10 11

8 5

Page 168 Transport Bogie and Fifth Wheel - Optional Ver: C12+-EN-11595

C12+ Crusher

Part No. Part Description Quantity

1. A6270000 BOGIE ASSEMBLY COMPLETE 1

2. A6340000 MOUNTING PLATE 2

3. A6360000 MUDGUARD 4

4. A6370000 MUDGUARD 2

5. A14440000 FIFTH WHEEL RUBBING NECK 1

6. A15490000 ACCESS PANEL 1

7. AX3503 MUDFLAP 6

8. FD2105 HINGE 2

9. TR519436 FRONT AXLE COMPLETE

10. TR519441 AXLE AIR BRAKE

11. TR519442 FRONT AXLE AUTO SLACK ADJUSTER

12. TR519451 CENTRE AXLE COMPLETE

13. TR519456 CENTRE AXLE AUTO SLACK ADJUSTER

14. TR519480 PARK VALVE

15. TR519481 SHUNT VALVE

16. TR519482 60 L AIR RESERVOIR

17. TR519486 PARK VALVE

18. TR519487 SELF STEER AXLE AUTO SLACK ADJUSTER (L/H)

19. UC5503 WHEEL CHOCK & MOUNTING ASSEMBLY 2

20. WT1016 WHEEL 12

Ver: C12+-EN-11595 Light Stand - Optional Page 169

C12+ Crusher

AA.22 Light Stand - Optional

16:

Part No. Part Description Quantity

1. B2690000 CRUSHER LIGHT SUPPORT STAND 1

2. B3130000 FLOOD LIGHT BASE BRACKET 1

3. EL1052 12/24 VOLT WORK LAMP 2

4. EL1053 24 V WORK LIGHT WIRING LOOM 1

Page 170 Water Pump - Optional Ver: C12+-EN-11595

C12+ Crusher

AA.23 Water Pump - Optional

1: WATER PUMP

2: WATER PUMP FITTED

19 15 18 17 15 24 7 16 8 23 10 20 9 11 12

Ver: C12+-EN-11595 Water Pump - Optional Page 171

C12+ Crusher

Part No. Part Description Quantity

1. A10860000 BASE PLATE ASSY 1

2. A10870000 DRIVE COVER 1

3. BT5001 TAPER LOCK BUSH 1

4. BT6543 COUPLING 2

5. BT6545 TAPER LOCK BUSH 1

6. BT6546 COUPLING INSERT 1

7. FAHC1031 CLAMP 6

8. HA03400044 ¾” M/M ADAPTOR 1

9. HA03400049 ¾” M/M/F TEE 1

10. HA03400058 ¾” BARREL NUT 1

11. HA1000021 1X¾" M/F SWIVEL ADAPTOR 1

12. HA1000039 1” FEMALE INSERT 1

13. HM1005 HYDRAULIC MOTOR 1

14. HP2004 WATER PUMP 1

15. HP2006 HOSE TAIL 3

16. HP2009 HOSE TAIL 1

17. HP2010 HOSE TAIL 1

18. HP2011 TEE 1

19. HP2012 SUCTION FILTER 1

20. HP2013 WATER REGULATING VALVE 1

21. HV1011 1 LEVER SPOOL VALVE 1

22. HV1502 SPOOL LEVER 1

23. HP2014 HOSE BARB 1

24. RU6039 1” DELIVERY HOSE A/R

Page 172 Water Pump - Optional Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595 Appendix B Page 173

C12+ Crusher

Appendix B Drawing Pack

Drawing Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Title Issue No Date

1. C12 CRUSHER JAW ADJUST LOOM - - - - - - - - - - - - TED6300sht2 26/04/04

2. C12 CRUSHER RECEIVER AND LOOM - - - - - - - - - - TED6300sht3 26/04/04

3. C12 SOLENOID CONTROL PANEL - - - - - - - - - - - - - TED6300sht4 26/04/04

4. C12 CRUSHER AUX LOOMS - - - - - - - - - - - - - - - - - - TED6300sht6 26/04/04

5. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - - TED6300sht7 26/04/04

6. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - - TED6300sht8 26/04/04

7. C12 CRUSHER CONTROLLER CONN - - - - - - - - - - TED6300sht10 26/04/04

8. CRUSHER JAW CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - REV1

9. C12+ HYDRAULIC DIAGRAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

10. LAMP DIAGNOSTICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - REV 1

Page 174 Appendix B Ver: C12+-EN-11595

C12+ Crusher

Figure B-1: ADJUST LOOM

Ver: C12+-EN-11595 Appendix B Page 175

C12+ Crusher

Figure B-2: RECEIVER AND LOOM

Page 176 Appendix B Ver: C12+-EN-11595

C12+ Crusher

Figure B-3: SOLENOID CONTROL PANEL

Ver: C12+-EN-11595 Appendix B Page 177

C12+ Crusher

Figure B-4: AUXILARY LOOMS

Page 178 Appendix B Ver: C12+-EN-11595

C12+ Crusher

Figure B-5: CONTROLLER CONNECTOR

Ver: C12+-EN-11595 Appendix B Page 179

C12+ Crusher

Figure B-6: CONTROL CONNECTOR

Page 180 Appendix B Ver: C12+-EN-11595

C12+ Crusher

Figure B-7: CONTROLLER CONNECTOR

Ver: C12+-EN-11595 Appendix B Page 181

C12+ Crusher

Figure B-8: CRUSHER JAW CONTROL

ADJUST

Valve A- OFF

Valve B- ON

Valve C- OFF

Valve D- OFF

Valve E- ON

Valve F- ON

JAW ADJUSTING

INWARDS

JAW ADJUSTING

OUTWARDS

CLAMP

VALVE (Tape Colour) Description:

Valve A- (Red) Release Valve, energised to allow the jaw to move

Valve B- (Yellow) Holding Valve, energised to lock the jaw in place

Valve C- (Blue/White) Jaw In Valve, energised to move the jaw inwards

Valve D – (Brown) Jaw Out Valve, energised to move the jaw outwards

Valve E- (Grey) Dump Valve, needs to be energised with A or B.

Valve F- (White) Permanently energised whenever keyswitch is on.

Accumulator (White/Brown)-Accumulator Hold Pressure

HIGH PRESSURE

Valve A- ON

Valve B- OFF

Valve C- ON

Valve D- OFF

Valve E- ON

Valve F- ON

Valve A- ON

Valve B- OFF

Valve C- OFF

Valve D- ON

Valve E- ON

Valve F- ON

Valve A- OFF

Valve B- OFF

Valve C- OFF

Valve D- OFF

Valve E- OFF

Valve F- ON

Valve A- OFF

Valve B- OFF

Valve C- OFF

Valve D- OFF

Valve E- OFF

Valve F- ON

HIGH PRESSURE

Valve A- OFF

Valve B- ON

Valve C- OFF

Valve D- OFF

Valve E- ON

Valve F- ON

JAW HIGH SWITCH CLOSED

JAW LOW SWITCH CLOSED

JAW HIGH SWITCH OPEN

JAW LOW SWITCH CLOSED

JAW HIGH SWITCH OPEN

JAW LOW SWITCH OPEN

IDLE

JAW ADJUST BUTTON

JAW OUT

BUTTON

JAW IN

BUTTON

CLAMP

BUTTON

Valve A-E- OFF

Valve F- ON

CRUSHER JAW CONTROL

Page 182 Appendix B Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595

Page 183

C12+ Crusher HYDRAULIC DIAGRAM

Ver: C12+-EN-11595 Page 184

C12+ Crusher

Which Colour Lamp is Flashing?

RED

RED & GREEN

LAMPS

GREEN

ALL LAMPS?

INTERLOCK ON &

INTERLOCK OFF

TRACK OFF &

CONVEYOR LIFT

FEEDER ON &

FEEDER OFF

CRUSHER R ON &

CRUSHER R OFF

Master Shutdown

Mode

Comms

Problem

Lift Conveyor

Autofeeder

Pressure Problem

Trying to stop

Crusher R at

speed S2

IANLTELRLLAOMPS?

CK ON

JAW CLAMP

JAW ADJUST

GREEN LAMP ON

TRACK BOX

Accumulator

Valve problem

Problem with

Clamp Valve (B)

Problem with

Adjust Valve (A)

Receiving signal

from handset with

wrong code

Receiving signal

from handset with

correct code

STEADY FLASHING

LAMP ABOVE JAW

REMOTE SWITCH

TRACK OFF

JAW IN & JAW

OUT

JAW IN

ESTOPPED

Speed at S2

Problem with

Dump Valve (E)

RED LAMP ON TRACK

BOX WITHOUT GREEN

LAMP

CRUSHER R OFF FEEDER OFF

Override H/S

being used

LAMP ABOVE ANY

"ON SWITCH"

Problem with

corresponding

valve

CRUSHER OFF

Either: Crusher still spinning in opposite

direction

Jaw Stop switch has opened

Pressure Switch has opened

ALL RED LAMPS

CRUSHER ON

FEEDER ON

Roller Changing

Direction due to

pressure

problem

ROLLER

CRUSHER?

Problem with

Jaw In Valve (C)

IMPACTOR?

(Impactor) Impactor

Box Switch Open

Conveyor

Sensor open

Problem with Jaw JAW OUT

Out Valve (D)

LAMP ON ABOVE

INTERLOCK OFF?

EStopped due to

ESTOP switches /

Override handset

EStopped due to signal

from Receiver (faststop,

lamp on EPU also on)

(Impactor / Roller)

Interlock Off

CRUSHER F ON &

CRUSHER F OFF

Trying to stop

Crusher F at

speed S2

LAMP DIAGNOSTICS

Ver: C12+-EN-11595 Page 185

C12+ Crusher

Appendix C OEM Manuals supplied with this

machine

Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Issue No Date

1. CATERPILLAR C-9 ENGINE OPERATION AND MAINTENANCE MANUAL - -

2. ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS - - - - IM-108GB-(F.01)

3. Vogel Pump Unit Operating Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Page 186 Ver: C12+-EN-11595

C12+ Crusher

1 IM – 108GB – (F. 01)

INSTALLATION, OPERATION

AND

MAINTENANCE INSTRUCTIONS

SUSPENDED PERMANENT MAGNETIC

SEPARATORS

MODELS CP & OP

ERIEZ MAGNETICS EUROPE LIMITED

Bedwas House Industrial Estate,

Bedwas,

Caerphilly. CF83 8YG

United Kingdom

Tel: 029 20 868501 Int +44 29 20 868501

Fax: 029 20 851314 Intl +44 29 20 851314

e-mail eriez@eriezeurope.co.uk

Ver: C12+-EN-11595 Page 187

C12+ Crusher

2 IM – 108GB – (F. 01)

SUSPENDED PERMANENT MAGNETIC SEPARATORS

MODELS CP & OP

INTRODUCTION

Suspended, permanent magnet heavy-duty separators are designed for use over a moving bed of material from

which iron is to be removed. Basically, they are box-shaped units containing blocks of permanent magnet

material, arranged to produce a powerful magnetic field. The block arrangement determines the magnetic

circuit configuration, designated CP or OP.

Two simple methods of cleaning the extracted ferrous material from the surface of the magnet are available;

manual cleaning (Fig. 1) or self cleaning (Fig. 2). There is a wide range of sizes available for either style and

separators can be mounted in-line with the conveyor belt (Position 1) or across the conveyor belt (Position 2)

to suit customer requirements.

Manual cleaned magnets are designed for use when tramp iron contamination levels are small. Periodically, it

is necessary to remove the accumulation of tramp iron, either by hand or with a moveable stripper plate.

Where large amounts of tramp iron require separation, self-cleaning magnets are more practical. The

construction of the magnet box is the same as for the manual cleaning magnet, with the addition of a short belt

conveyor built around the assembly to provide an automatic discharge for the tramp iron.

WARNING

THIS EQUIPMENT CONTAINS MAGNETISED MATERIAL AND MUST BE TREATED WITH UTMOST

CAUTION TO SAFEGUARD AGAINST INJURY.

x Do not allow the pole faces to face each other. Opposite polarity poles will come together with

considerable force.

x Before handling this equipment personnel with pacemakers should

confirm that their pacemaker is not affected by magnetism.

x Take care when using ferrous tools or ferrous parts near the pole faces.

x Do not place pre-recorded tapes, computer disks, or credit cards near the

magnet box since this could cause erasure.

x Keep all delicate mechanisms, such as mechanical watches, away from the

magnet.

x Do not drill or weld near the magnetic unit without first seeking the advice

of: ERIEZ MAGNETICS EUROPE LIMITED

Page 188 Ver: C12+-EN-11595

C12+ Crusher

3 IM – 108GB – (F. 01)

Magnet Position

Position 1 (In-Line installation)

The preferred installation of a suspended magnet is over the trajectory of the product material where it

discharges from the belt conveyor. This position is referred to as Position 1, (Figs. 1 and 2). For optimum

separation in Position 1 there must be provision to adjust the location of the magnet in relation to the material

trajectory.

x For low feed conveyor belt speeds, typically less

than 100m/min, greater separation efficiency will be

achieved by using a non-magnetic head pulley.

Note: It is preferable if a non-magnetic head

pulley is installed, regardless of the speed of the

conveyor

x When installing a self-cleaning unit, examine

the area to ensure there is adequate clearance for the

belt to run and that provision has been made to

collect discharged tramp iron. A hinged non-

magnetic splitter, adjustable in length, will be

required to prevent extracted tramp from re-entering

the non-magnetics.

x At the working suspension height the centreline

of the magnet should be approximately

perpendicular to the trajectory of the material and

General

When unpacking, take care to avoid damage to the equipment and possible personnel injury - the magnet

assembly is very powerful and permanently charged. Remove loose ferrous material closer than 600 mm to

the magnet box. Spanners and other tools within the vicinity where the equipment is to be installed could

become magnetically induced and be attracted to the magnet box with considerable force. Also, when installing

OP magnets check that the unit is in the correct orientation, with the heavy steel end poles at right angles to the

direction of material flow.

INSTALLATION

Figure 1

Figure 2

Ver: C12+-EN-11595 Page 189

C12+ Crusher

4 IM – 108GB – (F. 01)

Position 2 (Cross Belt installation)

A separator mounted over a moving bed of material at right angles to the conveyor is referred to as Position 2

(Figs. 3 and 4). This installation usually requires a stronger magnet than Position 1 since tramp iron at the

bottom of the burden is more difficult to extract.

x The efficiency of magnetic separators in Position 2 is dependent upon the speed of the conveyor

carrying the feed. As conveyor speed increases above 100m/min separation efficiency may fall.

x Conveyor idlers beneath the separator in Position 2 must be non-magnetic.

x Manually cleaning suspended magnets should be installed on the centreline of the material conveyor,

Fig. 3. Self-cleaning suspended magnets should be installed with the trailing edge of the magnet box

immediately above the outer edge of the conveyor idler. Refer to Fig. 4.

Suspension Height

The magnetic strength and configuration of an OP/CP separator is selected for a specific suspension height

and application. The suspension height quoted should be considered a maximum.

When setting the suspension height, Fig. 5, lower the magnet as close as possible to the top of the burden,

without interfering with the material flow. If the unit is self-cleaning, ensure that the separator belt is clear to

operate freely whilst carrying tramp iron. Failing to do this could result in tramp iron being knocked back into

the non-magnetics.

A clearance of 75 mm between the magnet face and the top of the product burden / trajectory should be

maintained for self-cleaning units; this clearance can be reduced to 50 mm for manually cleaned units.

WARNING: Do not over-tighten the self-cleaning belt as this could damage the bearings. The equipment

is designed to operate with belt sag of approximately 25 mm.

Figure 5

Figure 3 Figure 4

Page 190 Ver: C12+-EN-11595

C12+ Crusher

5 IM – 108GB – (F. 01)

Burden Depth

One factor in achieving optimum separator performance is to control the burden depth.

x Position 1 installation. The installation location is calculated on product throughput. Any variation

from this will change the trajectory of the product material with respect to the working surface of the

magnet and could result in poor separation.

x Position 2 installation. A plough or leveller installed before the magnet will remove high spots or

surges in material flow.

Ver: C12+-EN-11595 Page 191

C12+ Crusher

6 IM – 108GB – (F. 01)

COMMISSIONING

Self-Cleaning Separators

After installation, examine for any obvious visual damage; in particular check that the frame is square and has

not been twisted.

Momentarily close the power supply switch to the belt drive and check that the belt is tracking properly and is

not wandering laterally. Never start the belt drive and allow it to run continuously until the belt is properly

trained. If the belt wanders, note the direction and adjust as follows:

Self-cleaning magnet belts run on two pulleys, one fixed and the other adjustable. The adjustable tail pulley has

approximately 10 mm of take up available for both belt stretch and tracking. To track the belt, the tail pulley

should be adjusted to tighten the belt on the same side to which the belt is seen to wanders.

MAINTENANCE

Manual Cleaning Separators No maintenance is required.

Self-Cleaning Separators

x Belt tracking should be checked frequently and adjusted as necessary. Refer to COMMISSIONING

x Lubricate the bearings on a schedule consistent with other equipment in use at the site for the product

and environment.

x If the unit is installed within a separate enclosure, provision must be made to the construction of the

enclosure to gain easy access to moving parts.

x Check the self-cleaning belt for damage and, if necessary, replace as follows:

Vulcanised Belt

Replacing a vulcanised belt requires the self-cleaning gear to be dismantled after the separator has been

removed from its installation. This is a major operation and is not always practical. An alternative method is to

replace the belt in situ.

x Slacken the bolts securing the non-drive pulley.

x Slacken the belt tensioning screws.

x Cut through the damaged belt and remove it.

x Wrap the new belt and vulcanise.

x Re-tension the belt; allowing for belt sag, refer to INSTALLATION.

x Re-track; refer to COMMISSIONING.

x Tighten the bearing securing bolts.

Page 192 Ver: C12+-EN-11595

C12+ Crusher

7 IM – 108GB – (F. 01)

Laced Belt

To replace a laced belt proceed as follows:

x Slacken the bolts securing the non-drive pulley.

x Slacken the belt tensioning screws.

x Remove the braided stainless steel wire.

x Re-tension the belt, allowing for belt sag; refer to INSTALLATION.

x Re-track; refer to COMMISSIONING.

x Tighten the bearing securing bolts.

Ver: C12+-EN-11595 Page 193

C12+ Crusher

8 IM – 108GB – (F. 01)

TROUBLE SHOOTING & RECOMMENDED SPARES

Manual Cleaning Units

PROBLEM PROBABLE CAUSE SOLUTION

a) Magnet face is overloaded

with extracted iron.

a) Examine the face of the magnet for excessive quantities of

extracted tramp iron. Discharge more frequently as required.

b) Magnet set too far from the

burden.

b) Check the clearance between the magnet face and the burden.

Refer to SUSPENSION HEIGHT and set accordingly.

c) Magnet set too close to the

burden.

c). If the magnet is set too close, material surges can act as a

wiper and remove iron from the magnet surface. Check

clearance and adjust. Refer to SUSPENSION HEIGHT.

1. Magnet will not

attract iron

Self Cleaning Units

PROBLEM PROBABLE CAUSE SOLUTION

a) Not sufficient clearance for

the iron to be discharged.

a) Position 2 installation: Check the clearance between the

bottom of the magnet box and the edge of the conveyor belt

for maximum iron size to clear. Adjust as necessary.

b) Splitter improperly

positioned.

b) Position 1 installations: Adjust the splitter angle and length

to suit.

1. Tramp iron

entering the

product

Recommended Spares

x 1 set Bearings

x 1 Drive motor and gearbox

x 1 Belt

Page 194 Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595 Page 195

C12+ Crusher

Appendix D Hazardous Substances associated with

this machine

Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference

1. Exxon Unirex N 3 Grease - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3

2. Shell Albida Grease EP2- - - - - - - - - - - - - - - - - -ACIYK GB/eng/C 19/03/2005

3. Shell Rimula Super 15W-40 - - - - - - - - - - - - - - ACK9D GB/eng/C 26/11/2003

4. Shell Naturelle Fluid HF-M 46 - - - - - - - - - - - - - ACKXR GB/eng/C 09/06/2004

5. Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - ACKQ6 GB/eng/C 29/04/2004

6. Shell Omala 220 Gear Oil - - - - - - - - - - - - - - - - ACH75 GB/eng/C 29/01/2003

7. Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - - L84042 Revision 23 08 2004

8. Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - - F32002 Revision 02 10 2002

9. Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - -2nd October 2002

Page 196 Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Ver: C12+-EN-11595 Page 197

C12+ Crusher

Page 198 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 199

C12+ Crusher

Page 200 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 201

C12+ Crusher

Page 202 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 203

C12+ Crusher

Page 204 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 205

C12+ Crusher

Page 206 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 207

C12+ Crusher

Page 208 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 209

C12+ Crusher

Page 210 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 211

C12+ Crusher

Page 212 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 213

C12+ Crusher

Page 214 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 215

C12+ Crusher

Page 216 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 217

C12+ Crusher

Page 218 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 219

C12+ Crusher

Page 220 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 221

C12+ Crusher

Page 222 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 223

C12+ Crusher

Page 224 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 225

C12+ Crusher

Page 226 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 227

C12+ Crusher

Page 228 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 229

C12+ Crusher

Page 230 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 231

C12+ Crusher

Page 232 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 233

C12+ Crusher

Page 234 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 235

C12+ Crusher

Page 236 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 237

C12+ Crusher

Page 238 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 239

C12+ Crusher

Page 240 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 241

C12+ Crusher

Page 242 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 243

C12+ Crusher

Page 244 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 245

C12+ Crusher

Page 246 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 247

C12+ Crusher

Page 248 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 249

C12+ Crusher

Page 250 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 251

C12+ Crusher

Page 252 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 253

C12+ Crusher

Page 254 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 255

C12+ Crusher

Page 256 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 257

C12+ Crusher

Page 258 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 259

C12+ Crusher

Page 260 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 261

C12+ Crusher

Page 262 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 263

C12+ Crusher

Page 264 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 265

C12+ Crusher

Page 266 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 267

C12+ Crusher

Page 268 Ver: C12+-EN-11595

C12+ Crusher

Ver: C12+-EN-11595 Page 269

C12+ Crusher

Appendix E Heavy Component Weights

Part Number & Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Weight

1. J4250000 FIXED WEAR PLATE TALL TOOTH- - - - - - - - - - - - - - - - - 1500 kg

2. J4260000 JAW STOCK WEAR PLATE TALL TOOTH - - - - - - - - - - - - - 800 kg

Page 270 Ver: C12+-EN-11595

C12+ Crusher

This Page Intentionally Left Blank

Date：2021/08/06

Prev :HP200 Bowl Liners with New Design

Next: CJ613 Jaw Plate with TIC Insert



HOME - Bogvik Daily